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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

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When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Seat Belts complaints

78 reports
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162,000 miles · Nov 4, 2008
Seat Belts

DRIVERS SIDE SEAT BELT LATCH WILL NOT ENGAGE. VERY UNSAFE! *TR

NHTSA ODI #10247634

Mileage unknown · May 14, 2008
Seat Belts

I HAVE A '96 FORD EXPLORER. THE DRIVER SIDE SEAT BELT BUCKLE FAILS TO LOCK IN THE SEAT BELT. THIS SAFETY DEVICE SHOULD LAST LONGER THAN THE VEHICLE ITSELF. *TR

NHTSA ODI #10227732

Mileage unknown · Mar 6, 2008
Seat Belts

FRONT DRIVER SEAT BELT WONT CLICK. *TR

NHTSA ODI #10220326

172,000 miles · Jun 6, 2007
Seat Belts

1996 FORD EXPLORER SEAT BELT COMES UNLATCHED 10-15 TIMES PER DAY, DRIVER SIDE ONLY AND I AM THE ORIGINAL OWNER.....THANKS. *TR

NHTSA ODI #10192625

174,302 miles · Apr 15, 2007
Seat Belts

I CAN'T LATCH THE DRIVER SEAT BELT BUCKLE. THE RED BUCKLE RELEASE BUTTON DOESN'T SPRING"WHEN INSERTING THE BUCKLE NOR WHEN I PUSH IT AS I WOULD TO RELEASE A BUCKLE. THIS OCCURRENCE WAS SUDDEN, WITH NO PRIOR WARNING OF POSSIBLE FAILURE. UNTIL I CAN REPLACE (OR REPAIR) THE FAILED EQUIPMENT, I NEED TO LATCH THE DRIVERS SEAT BELT …

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I CAN'T LATCH THE DRIVER SEAT BELT BUCKLE. THE RED BUCKLE RELEASE BUTTON DOESN'T SPRING"WHEN INSERTING THE BUCKLE NOR WHEN I PUSH IT AS I WOULD TO RELEASE A BUCKLE. THIS OCCURRENCE WAS SUDDEN, WITH NO PRIOR WARNING OF POSSIBLE FAILURE. UNTIL I CAN REPLACE (OR REPAIR) THE FAILED EQUIPMENT, I NEED TO LATCH THE DRIVERS SEAT BELT INTO THE FRONT PASSENGER BELT LATCH. THIS ACTION OF PULLING MY SEAT BELT TO THE PASSENGER BELT LATCH RESULTS IN MY NECK BEING RUBBED BY MY UPPER CHEST BELT, WHICH IS AGGRAVATING. *AK

NHTSA ODI #10187873

Mileage unknown · Nov 14, 2006
Seat Belts

ABOUT SIX MONTHS AGO, THE FRONT PASSENGER SIDE SEATBELT ON MY 1996 FORD EXPLORER STOPPED WORKING. THE CLIP WOULD OFTEN BECOME STUCK AND WOULD NEED TO BE PRIED OUT WITH A SCREWDRIVER OR SIMILAR OBJECT OR IT WOULD OCCASIONALLY JUST NOT CLIP IN AT ALL. FINALLY IT BECAME COMPLETELY STUCK AND THE WHOLE CLIP MECHANISM HAD TO BE TORN O…

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ABOUT SIX MONTHS AGO, THE FRONT PASSENGER SIDE SEATBELT ON MY 1996 FORD EXPLORER STOPPED WORKING. THE CLIP WOULD OFTEN BECOME STUCK AND WOULD NEED TO BE PRIED OUT WITH A SCREWDRIVER OR SIMILAR OBJECT OR IT WOULD OCCASIONALLY JUST NOT CLIP IN AT ALL. FINALLY IT BECAME COMPLETELY STUCK AND THE WHOLE CLIP MECHANISM HAD TO BE TORN OUT. I WENT TO A FORD DEALERSHIP AS WELL AS A BODY SHOP TO GET AN ESTIMATE ON FIXING IT AND BOTH SAID THAT IT WOULD BE $250.00 IN PARTS AND WOULD BE AROUND $300.00 TOTAL. WHEN I WENT TO A JUNKYARD TO FIND A REPLACEMENT SEATBELT, THEY SAID THAT THE '95 AND '96 EXPLORERS THEY HAD ALSO HAD THE SAME PROBLEM SO I HAD TO GET A REPLACEMENT SEATBELT FROM AN EARLIER MODEL AND THEN INSTALLED IT MYSELF. NOW THE DRIVER'S SIDE FRONT SEAT BELT WON'T WORK EITHER. IT WON'T CLIP IN AT ALL. I HAVEN'T DONE ANYTHING TO FIX THIS PROBLEM YET. *JB

NHTSA ODI #10173532

143,000 miles · Aug 4, 2006
Seat Belts

VEHICLE: 1996 FORD EXPLORER FAILURE: THE DRIVER SIDE SEAT BELT BUCKLE SPRING FAILED, AND WILL NOT LATCH PROPERLY, RESULTING IN RELEASE OF THE SEAT BELT UNDER VERY LIGHT PULL. CANNOT COMPLY WITH SEAT BELT USAGE LAWS DUE TO THE FAILURE OF THE PART. *JB

NHTSA ODI #10164483

79,000 miles · Mar 9, 2006
Seat Belts

DT*: THE CONTACT STATED THE DRIVER'S SIDE FRONT SEAT BELT BUCKLE ASSEMBLY WILL NOT STAY SECURED. THE DEALER WAS ALERTED. THE CONTACT IS PLANNING ON HAVING THE VEHICLE REPAIRED. UPDATED 5/3/2006 - THE BUCKLE SPRING BROKE DUE TO WEAR WHICH RESULTED IN THE BELT NOT LATCHING. *NM

NHTSA ODI #10152292

12,000 miles · Jan 9, 2006
Seat BeltsInjury

DT: THE CONTACT STATED THE DRIVER'S SIDE SEAT BELT WAS NOT PROPERLY LATCHING. IT WOULD UNLATCH WHILE IN USE. THE CONTACT HAD TO SLAM ON THE BRAKES AND THE FORCE CAUSED THE SEAT BELT TO COME UNLATCHED. THE CONTACT HIT HER HEAD. NOW, THE SEAT BELT WILL NOT LATCH. *AK WHEN CONTACT'S HUSBAND BOUGHT THE NEW SEAT BELT A…

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DT: THE CONTACT STATED THE DRIVER'S SIDE SEAT BELT WAS NOT PROPERLY LATCHING. IT WOULD UNLATCH WHILE IN USE. THE CONTACT HAD TO SLAM ON THE BRAKES AND THE FORCE CAUSED THE SEAT BELT TO COME UNLATCHED. THE CONTACT HIT HER HEAD. NOW, THE SEAT BELT WILL NOT LATCH. *AK WHEN CONTACT'S HUSBAND BOUGHT THE NEW SEAT BELT ASSEMBLY TO INSTALL IT THE SALES PERSON CLAIMED HE SOLD MULTIPLE OF THESE SETS, AND THEY WORKED WELL. *AK

NHTSA ODI #10147289

109,915 miles · Dec 31, 2005
Seat Belts

DRIVER'S SIDE SEAT BELT BUCKLE DOES NOT LATCH COMPLETELY. ONE DAY LATER IT DOES NOT LATCH AT ALL. *JB

NHTSA ODI #10146617

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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