IllustrationAFTER DRIVING 1-2 HOURS WITH AIR CONDITIONER ON DURING HOT WEATHER AND TURNING VEHICLE OFF, AND RETURN VEHICLE WOULD TURN OVER SOON AFTER ENGINE WOULD SHUT DOWN. DEALER HAS BEEN CONTACTED, BUT COULD NOT FINE CAUSE OF PROBLEM. PLEASE PROVIDE FURTHER INFORMATION.*AK
1996 Ford Explorer
Owner reports · Recalls · Investigations
More warning signs than most Explorer years
Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.
About this comparison →How this year compares
Owner complaints by model year
Compare all Explorer years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
195 crash reports37 fire reports179 injury reports
Electrical System complaints
47 reportsTHE DRIVERS SIDE REAR TIRE BLEW OUT AT A LOW RATE OF SPEED ( SIDEWALL FAILURE), THERE WAS GOOD TREAD LEFT ON THE TIRE, THE BRAKE LIGHTS FAILED DUE TO A AFTER MARKET ALARM SYSTEM THAT WAS INSTALLED BY TAPPING IN TO THE BRAKE LIGHTS FOR POWER. DEALER FAILED TO MENTION ANY ALARM SYSTEM.*AK (TIRESIZE: P2257015)
CONSUMER STATES IGNITION SWITCH HAS FAILED ON NUMEROUS OCCASIONS.*JB
VEHICLE STALLS WHEN WEATHER IS HOT. RPM GOES BELOW 500 AND WILL STALL. DEALER SAYS THEY DO NOT KNOW WHAT IS WRONG, HOWEVER ON NUMEROUS INTERNET SITES HAVE FOUND INFORMATION RELATING TO A FAULTY IGNITION DEVICE. THIS HAS BEEN A PROBLEM FOR OVER A YEAR, DEALER SAID HAD TO BRING VEHICLE IN WHEN PROBLEM WAS OCCURRING. VEHICLE IS C…
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VEHICLE STALLS WHEN WEATHER IS HOT. RPM GOES BELOW 500 AND WILL STALL. DEALER SAYS THEY DO NOT KNOW WHAT IS WRONG, HOWEVER ON NUMEROUS INTERNET SITES HAVE FOUND INFORMATION RELATING TO A FAULTY IGNITION DEVICE. THIS HAS BEEN A PROBLEM FOR OVER A YEAR, DEALER SAID HAD TO BRING VEHICLE IN WHEN PROBLEM WAS OCCURRING. VEHICLE IS CURRENTLY IN SERVICE DEPARTMENT. STILL NO ANSWER AND CANNOT FIND OUT IF THE RECALL IS BEING ENFORCED.*AK
LOW BEAM ON HEADLIGHTS FAIL TO COME ON. OTHER LIGHTS WORKING. CONTACTED MANFACTURER AND INFORMED NO RECALLS. TOOK TO INDEPENDENT MECHANIC, AND LOW BEAM WAS REPAIRED. INFORMED HAD A SHORT IN ELECTRICAL WIRING. MECHANIC COULD SMELL BURNING WIRES.*AK
WHILE DRIVING INTERIOR LIGHTS COMES ON AND OFF WITHOUT MANUAL OPERATION. PROBLEM OCCURS WITHIN ELECTRIAL SYSTEM WHICH CAUSES DOOR LOCKS TO MALFUNCTION. PLEASE GIVE ANY FURTHER DETAILS. *AK
WHILE TRAVELING 60-65MPH VEHICLE WOULD NOT ACCELERATE. WOULD START TO SHIMMY. THEN WOULD DIE OUT. MANAGED TO PULL OVER. WOULD WAIT APPROXIMATELY 1/2 HR & RESTART VEHICLE. THEN, IT WOULD STALL OUT AGAIN. BEEN TO DEALERSHIP IN CINCINNATI TO CHECK IT OUT. ALSO, IN NORTH CAROLINA, BUT NOTHING WAS FOUND AT EITHER DEALERSHIP BY MECHAN…
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WHILE TRAVELING 60-65MPH VEHICLE WOULD NOT ACCELERATE. WOULD START TO SHIMMY. THEN WOULD DIE OUT. MANAGED TO PULL OVER. WOULD WAIT APPROXIMATELY 1/2 HR & RESTART VEHICLE. THEN, IT WOULD STALL OUT AGAIN. BEEN TO DEALERSHIP IN CINCINNATI TO CHECK IT OUT. ALSO, IN NORTH CAROLINA, BUT NOTHING WAS FOUND AT EITHER DEALERSHIP BY MECHANICS. *AK
THIS VEHICLE HAS BEEN A LEMON SINCE I LEASED IT AND THE FORD MOTOR COMPANY HAS DONE NOTHING TO TRY AND STOP THE PROBLEMS. THEY HAVE REFUSED ON ALL ACCOUNTS TO EVEN RIGHT UP A SERVICE COMPLAINT SO THERE WILL BE A RECORD OF THE TIMES I HAVE TAKEN IT IN FOR PROBLEMS. THIS VEHICLE IS DANGEROUS, IT SHOULD HAVE BEEN TOTALLY TAKEN OFF …
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THIS VEHICLE HAS BEEN A LEMON SINCE I LEASED IT AND THE FORD MOTOR COMPANY HAS DONE NOTHING TO TRY AND STOP THE PROBLEMS. THEY HAVE REFUSED ON ALL ACCOUNTS TO EVEN RIGHT UP A SERVICE COMPLAINT SO THERE WILL BE A RECORD OF THE TIMES I HAVE TAKEN IT IN FOR PROBLEMS. THIS VEHICLE IS DANGEROUS, IT SHOULD HAVE BEEN TOTALLY TAKEN OFF THE ROAD YEARS AGO. THE DOOR LOCK IN THE REAR GOES UP AND DOWN AT RANDOM AND IT DOES IT REPEATLY UNTIL I HAVE TO SHUT THE CAR OFF BECAUSE I,M AFRAID IT WILL CATCH FIRE. THE TIRES STARTED WEARING THROUGH WHEN THERE WAS ONLY 30,000. MILES ON THEM, AND NOW IT WILL NOT CRANK UNLESS I HOLD THE GEAR SHIFT UP PAST THE P MARK ON THE COLUM AND I LIVE ON A FLAT PAVED ROAD. THE FORD COMPANY SAID IT WAS FROM PARKING ON A HILL. I LIVE IN SOUTH EAST GA, WE HAVE NO HILLS.*AK( DOT NUMBER: )
REPLACED ALL FOUR TIRES AT COSTCO AFTER TREAD COMMING OFF FRONT TIRES EXPOSING METAL, SPARE TIRE STILL A FIRESTONE.( DOT NUMBER: TIRE SIZE: P235/75R15 )
THIS LOSS IS SIMILIAR TO ANOTHER PREVIOUSLY REPORTED. THIS LOSS IS VERY SIMILAR IN NATURE TO THE DEACTIVATION SWITCH FIRE LOSSES IN THE LINCOLN TOWN CARS. I HAVE BEEN TOLD, AND CAN NOT VERIFY THIS, THIS SAME PART IS USED IN THIS VEHICLE, THE BRONCO AND THE EXPEDITION. PLEASE CONTACT JOHN REUTTER FOR FURTHER DETAILS WHEN NEEDE…
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THIS LOSS IS SIMILIAR TO ANOTHER PREVIOUSLY REPORTED. THIS LOSS IS VERY SIMILAR IN NATURE TO THE DEACTIVATION SWITCH FIRE LOSSES IN THE LINCOLN TOWN CARS. I HAVE BEEN TOLD, AND CAN NOT VERIFY THIS, THIS SAME PART IS USED IN THIS VEHICLE, THE BRONCO AND THE EXPEDITION. PLEASE CONTACT JOHN REUTTER FOR FURTHER DETAILS WHEN NEEDED. 727-848-3923
Official recalls
609V399000 · Vehicle Speed Control
Oct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
00V402000 · Suspension
Nov 28, 2000
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.
Consequence & remedy
Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.
97V137000 · Structure:body:hatchback/liftgate:support Device/strut
Aug 19, 1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.
Consequence & remedy
Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.
97V074000 · Vehicle Speed Control
Apr 30, 1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.
Consequence & remedy
Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.
Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.
96V161000 · Equipment:other:labels
Aug 29, 1996
THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .
Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.
96V070000 · Latches/locks/linkages:doors:latch
Apr 22, 1996
WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."
Consequence & remedy
Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE00039 · Front Suspension Stabilizer Bar Link
Opened Sep 20, 2000 · Closed Nov 30, 2000
Status: closed (inferred from source dates) · Suspension
There is no summary currently available
PE99068 · Accelerator Pedal
Opened Nov 1, 1999 · Closed Mar 9, 2000
Status: closed (inferred from source dates) · Power Train
There is no summary currently available
PE97010 · Electrical Fire In Center Console
Opened Mar 13, 1997 · Closed Sep 4, 1997
Status: closed (inferred from source dates) · Electrical System
THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.