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1994 Ford Explorer

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1994 Ford Explorer do not stand out strongly from the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 68 of 1,207 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 331 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 238 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

109 crash reports82 fire reports98 injury reports

Vehicle Speed Control complaints

51 reports
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Mileage unknown · Jan 1, 2001
Service Brakes, HydraulicVehicle Speed ControlVisibility

PROBLEM 1: ELECTRICAL BURNING SMELL OCCASIONALLY WHEN TURN HEATER ON AND ONCE WHEN TURNED A/C ON. HAS NOTHING TO DO WITH THE FIRST TIME USING THE SYSTEM AND SMELLS LIKE WHEN ANOTHER CAR OF MINE HAD THE ELECTRICAL WIRES IN THE STEERING WHEEL BURN AND SMOKE. PROBLEM 2: GAS PEDAL OCCASIONALLY FLOORS ITSELF AND I CANNOT BRAKE TH…

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PROBLEM 1: ELECTRICAL BURNING SMELL OCCASIONALLY WHEN TURN HEATER ON AND ONCE WHEN TURNED A/C ON. HAS NOTHING TO DO WITH THE FIRST TIME USING THE SYSTEM AND SMELLS LIKE WHEN ANOTHER CAR OF MINE HAD THE ELECTRICAL WIRES IN THE STEERING WHEEL BURN AND SMOKE. PROBLEM 2: GAS PEDAL OCCASIONALLY FLOORS ITSELF AND I CANNOT BRAKE THE CAR EVEN WITH ALL MY WEIGHT ON THE BRAKE PEDAL. I HANDLE IT BY POPPING THE CAR IN NEUTRAL AND SITTING THERE WHILE THE ENGINE GUNS ITSELF. I ALSO PUMP THE GAS PEDAL DURING THIS TIME IN THE HOPES THAT IT HELPS. THIS IS THE SCARIEST OF ALL MY PROBLEMS AND I HAVE BEEN FORTUNATE ENOUGH NOT TO BE TOO CLOSE TO PEOPLE WHEN THIS HAPPENS. THIS HAPPENS ABOUT 2X A YEAR AND I CANNOT TIE ANY OF THE INCIDENS TOGETHER AS IT HAS OCCURRED ON RAINY DAYS, SUNNY DAYS.... PROBLEM 3: I NO LONGER DRIVE MY CAR ABOVE 65MPH BECAUSE IN THE PAST I HAVE HAD PROBLEMS WHERE AFTER MORE THAN 45 MINUTES OF HIGH SPEED DRIVING THE FUEL SYSTEM MESSES UP. MY MILEAGE DROPS TO ABOUT 8 MILES TO THE GALLON AND THE ENGINE LIGHT COMES ON. I'VE HAD TO GET MY PURGE TANK EMPTIED OF FUEL AND OTHER PROBLEMS AFTER AN INCIDENT LIKE THIS, BUT THE PROBLEM IS NOT NOTICABLE WHEN THE CAR IS COOL OR IN CITY DRIVING. OVERALL NOTE: I HAVE SOME OF THE DATES OF THE PROBLEMS WRITTEN DOWN BUT NOT ALL SO THE DATES AND MILEAGES ARE FICTIONAL IN MY NOTES TO YOU. *AK

NHTSA ODI #738573

Mileage unknown · Dec 14, 2000
Power TrainStructureSuspension

THE UPPER AND LOWER BALL JOINTS FAILED. *MJS

NHTSA ODI #785109

Mileage unknown · Nov 9, 2000
Electrical SystemFuel System, GasolineVehicle Speed Control

MAJOR PROBLEM REGARDING IGNITION SYSTEM: FIRST PROBLEM BEGAN ABOUT 6 MONTHS AGO. ON AN INTERMITTENT BASIS, UNABLE TO RESTART THE ENGINE AFTER LETTING IT SIT FOR APPROXIMATELY 5 OR 10 MINUTES. REPEATED ATTEMPTS IN SUCCESSION FAIL TO START THE ENGINE BUT HAVE FOUND THAT IF I GIVE IT A COUPLE OF MINUTES BEFORE TRYING TO CRANK IT…

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MAJOR PROBLEM REGARDING IGNITION SYSTEM: FIRST PROBLEM BEGAN ABOUT 6 MONTHS AGO. ON AN INTERMITTENT BASIS, UNABLE TO RESTART THE ENGINE AFTER LETTING IT SIT FOR APPROXIMATELY 5 OR 10 MINUTES. REPEATED ATTEMPTS IN SUCCESSION FAIL TO START THE ENGINE BUT HAVE FOUND THAT IF I GIVE IT A COUPLE OF MINUTES BEFORE TRYING TO CRANK IT UP AGAIN IT WILL USUALLY START. SEEMS TO HAPPEN ONLY AFTER SHORT TRIPS, LESS THAN 10-15 MILES. REPLACED THE FUEL CIRCUIT RELAY 2 MONTHS AGO, HAD ONLY ONE REOCCURRENCE A WEEK LATER. NOW FOR THE PAST 2 MONTHS THERE IS A MUCH WORSE AND POTENTIALLY DANGEROUS PROBLEM. THE ENGINE SHUTS OFF RANDOMLY USUALLY WHILE DRIVING BETWEEN 55-70 MPH. NO SPUTTERS, NO BACKFIRES, NO INDICATIONS THAT THE ENGINE HAS SHUT OFF OTHER THAN THE INSTRUMENT PANEL DIMS AND THE GAUGES STOP READING. THE ENGINE WON'T RESTART UNTIL AFTER A FEW MINUTES HAVE PASSED BEFORE TRYING TO CRANK IT AGAIN. THIS IS VERY DANGEROUS AS IT USUALLY HAPPENS WHILE TRAVELING 70 MPH. DEALERSHIP IS UNABLE TO DUPLICATE THE PROBLEM, NO ERROR CODES ARE REPORTING. FUEL PUMP: FUEL GAUGE NOT WORKING FOR SEVERAL YEARS, HOLE IN FLOAT PER DEALERSHIP, SO ENTIRE FUEL PUMP REPLACED AT MY COST. FUEL GAUGE APPEARED TO BE WORKING CORRECTLY; HOWEVER, ON AN INTERMITTENT BASIS ONCE THE TANK GOT DOWN TO 1/4 FULL THE GAUGE WOULD START OFF AT 1/4 BUT THEN AFTER DRIVING FOR 5 OR 10 MINS. THE GAUGE WOULD GO ALL THE WAY TO FULL. AFTER A FEW MONTHS OF WORKING SPORADICALLY, IT IS NOW CONSISTENTLY GOING TO FULL EVERYTIME THE TANK GETS DOWN TO 1/4. DEALERSHIP DIAGNOSED THE FUEL SENDING UNIT AS DEFECTIVE BUT WILL NOT COVER UNDER THE WARRANTY BECAUSE EVEN THOUGH IT HAS ONLY BEEN 6 MOS. , IT IS APPROX. 2000 MILES OVER THE WARRANTY LIMIT OF 12,000 MILES/12 MONTHS. I WOULD HAVE TO PAY THE SAME $340.00 PARTS & LABOR AS 6 MONTHS AGO. I FEEL THIS IS UNFAIR SO DECLINED THE WORK, NOW BEING CHARGED $67.00 DIAGNOSTIC FEE! CRUISE CONTROL: THE CRUISE CONTROL WON'T ENGAGE ON AN INTERMITTENT BASIS, DEALERSHIP UNABLE TO DUPLICATE.

NHTSA ODI #736033

Mileage unknown · Oct 19, 2000
Vehicle Speed Control

CONSUMER PUT THE VEHICLE IN REVERSE AND EXPERIENCED SUDDEN ACCELERATION, CAUSING THE VEHICLE TO STOP AFTER HITTING A LARGE DEVICE. *SLC

NHTSA ODI #556696

Mileage unknown · Sep 17, 2000
Vehicle Speed Control

IF FOR ANY REASON THE BRAKE LIGHT FUSE SHOULD BLOW, THE CRUISE CONTROL ON THIS VEHICLE WILL NOT DISENGAGE WHEN STEPPING ON THE BRAKE. THERE IS NO WARNING FOR THIS BY THE WAY. THIS COULD CAUSE A FATAL INJURY AS THE CRUISE CONTROL WILL MAKE THE CAR LUNGE FORWARD TRYING TO GET BACK TO THE CRUISE SPEED SETTING. YOU ALSO WILL LOOSE Y…

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IF FOR ANY REASON THE BRAKE LIGHT FUSE SHOULD BLOW, THE CRUISE CONTROL ON THIS VEHICLE WILL NOT DISENGAGE WHEN STEPPING ON THE BRAKE. THERE IS NO WARNING FOR THIS BY THE WAY. THIS COULD CAUSE A FATAL INJURY AS THE CRUISE CONTROL WILL MAKE THE CAR LUNGE FORWARD TRYING TO GET BACK TO THE CRUISE SPEED SETTING. YOU ALSO WILL LOOSE YOUR POWER BRAKES. I HAVE CONTACTED FORD AND THEIR ANSWER WAS TO GO BACK TO THE DEALER WHEN YOU HAVE A TECHNICAL ISSUE. I HAVE DONE THAT AND THE DEALER'S ANSWER WAS THAT THIS IS NORMAL FOR THIS VEHICLE. I WAS TOLD THAT IT IS THE WAY IT IS WIRED. THIS APPEARS TO BE A PROBLEM ON THE 1994 EXPLORER. I DON'T KNOW IF IT IS LIKE THAT ON ANY OTHER MODEL OR YEAR FORD. IN MY OPINION IT SHOULD NOT MATTER WHAT THE CONDITION OF THE FUSE PANEL IS. IF THE DRIVER WANTS THE CRUISE CONTROL TO DISENGAGE, THEN IT SHOULD DISENGAGE NO MATTER WHAT. IF YOU WANT TO SEE THIS FOR YOURSELF, OBTAIN A 1994 EXPLORER AND PULL THE BRAKE LIGHT FUSE OUT OF IT'S SOCKET. IT IS LOCATED UNDER THE DASH TO THE LEFT OF THE STEERING WHEEL ON THE FUSE PANEL. NOW TAKE THE VEHICLE FOR A RIDE. WHEN YOU GET OVER 30 MPH ENGAGE THE CRUISE CONTOL. NOW TAP THE BRAKE AND SEE IF IT DISENGAGES. IT WILL NOT. IN FACT IF YOU FIGHT IT THE POWER BRAKES WILL GO AWAY. SCAREY UH? WHEN YOU TRY THIS, THEN YOU WILL KNOW WHAT TO DO.

NHTSA ODI #731696

Mileage unknown · Jul 17, 2000
Parking BrakePower TrainService Brakes, Hydraulic

CRUISE CONTROL FAILED. *MJS

NHTSA ODI #553014

Mileage unknown · Jul 15, 2000
Exterior LightingService Brakes, HydraulicVehicle Speed Control

CALIPERS STICK AND GRIND UP ROTORS,SPEED CONTROL WILL NOT RELEASE, BRAKE LIGHT SWITCH GOES BAD, ACCELERATOR PEDDAL STICKS. *AK

NHTSA ODI #725468

Mileage unknown · Apr 13, 2000
Vehicle Speed Control

WAS DRIVING VEHICLE WITH THE CRUISE CONTROL ENGAGED. THEN THROTTLE BECAME STUCK. VEHICLE WOULD ACCELERATE ON ITS OWN WHEN CRUISE CONTROL WAS IN USE. WHENEVER ACCELERATOR PEDAL WAS TAPPED, CRUISE CONTROL FAILED TO DISENGAGE. TOOK VEHICLE TO DEALERSHIP & MECHANIC COULD NOT SOLVE PROBLEM. *AK

NHTSA ODI #860312

Mileage unknown · Mar 4, 2000
Vehicle Speed Control

SPEED SENSOR IN 5 SPEED TRANSMISSION IS GENERATING JUMPY VALUES; CAUSES CRUISE CONTROL TO SURGE AND FALL TRYING TO MATCH JUMPY SPEED READINGS. SPEED SENSOR ALSO FEEDS ABS, SUGGESTING ABS COULD FAIL WHEN NEEDED. SPEED SENSOR ALSO FEEDS COMPUTER, SUGGESTING ENVIRONNMENTAL ENGINE CONTROLS ARE NOT FUCNTIONING. INTERESTED IN FIND…

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SPEED SENSOR IN 5 SPEED TRANSMISSION IS GENERATING JUMPY VALUES; CAUSES CRUISE CONTROL TO SURGE AND FALL TRYING TO MATCH JUMPY SPEED READINGS. SPEED SENSOR ALSO FEEDS ABS, SUGGESTING ABS COULD FAIL WHEN NEEDED. SPEED SENSOR ALSO FEEDS COMPUTER, SUGGESTING ENVIRONNMENTAL ENGINE CONTROLS ARE NOT FUCNTIONING. INTERESTED IN FINDING IF THIS HAS BEEN REPORTED BEFORE, AND IF THERE IS A SAFETY RECALL OR SERVICE BULLETIN IN PLACE FOR THIS CONDITION. *AK

NHTSA ODI #719692

Mileage unknown · Jul 23, 1999
Service Brakes, HydraulicVehicle Speed ControlCrash

WHILE DRIVING AT 15 MPH AND MAKING A TURN APPLIED THE BRAKE'S AND VEHICLE KEPT ACCELERATING AT HIGH SPEED. CONSUMER RAN INTO A COUNTY HOLE. *AK

NHTSA ODI #843142

Official recalls

4

99V310001 · Structure:body:hatchback/liftgate:support Device/strut

Nov 3, 1999

VEHICLE DESCRIPTION: ON CERTAIN SPORT UTILITY VEHICLES, THE HYDRAULIC LIFT CYLINDER BRACKET WELDS COULD FRACTURE.

Consequence & remedy

Consequence: WITH A BROKEN BRACKET WELD, THERE IS A POTENTIAL FOR THE LIFTGATE BRACKET TO GRADUALLY BEND INWARD ALLOWING THE LIFT CYLINDER BALL STUD TO DISENGAGE, UNEXPECTEDLY ALLOWING THE LIFTGATE TO FALL FROM AN OPEN POSITION.

Remedy: DEALERS WILL INSTALL LIFTGATE REINFORCEMENT BRACKETS. DEPENDING UPON THE CONDITION OF THE LIFTGATE SHEET METAL IN THE AREA OF THE BRACKET, DEALERS MAY ALSO INSTALL A LARGER REINFORCEMENT.

97V083000 · Visibility:rearview Mirrors/devices

May 5, 1997

A SHORT CIRCUIT CONDITION CAN OCCUR IN THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AS A RESULT OF A SEPARATED PART OF THE CONTACT ASSEMBLY BRIDGING THE SWITCH POSITIVE BATTERY PAD AND ADJACENT CHASSIS GROUND PAD.

Consequence & remedy

Consequence: THE CURRENT CAN OVERHEAT THE PRINTED CIRCUIT BOARD AND OTHER PLASTIC AND ELASTOMERIC COMPONENTS OF THE SWITCH ASSEMBLY RESULTING IN SMOKE OR FIRE.

Remedy: DEALERS WILL INSTALL AN IN-LINE 10 AMP FUSE IN THE POSITIVE BATTERY FEED TO THE REMOTE POWER MIRROR CONTROL SWITCH ASSEMBLY.

96V024001 · Service Brakes, Hydraulic:power Assist:hydraulic

Feb 5, 1996

THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.

Consequence & remedy

Consequence: IF A CRACK OCCURS, IT COULD RESULT IN ONE OR BOTH STUDS FRACTURING. THE MASTER CYLINDER COULD THEN SEPARATE FROM THE VACUUM BOOSTER, WHEN THE BRAKES ARE APPLIED, PREVENTING THE SERVICE BRAKES FROM ACTIVATING INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE POWER BRAKE VACUUM BOOSTER ASSEMBLY.

94V169001 · Parking Brake:conventional

Sep 7, 1994

THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.

Consequence & remedy

Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.

Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

13

EA00012 · Spare Tire Winch Cable

Opened Apr 14, 2000 · Closed Oct 20, 2000

Status: closed (inferred from source dates) · Structure

There is no summary currently available

PE99072 · Spare Tire Winch Cable

Opened Nov 30, 1999 · Closed Apr 14, 2000

Status: closed (inferred from source dates) · Structure

FROM THE BEGINNING OF THE 1991 MODEL YEAR PRODUCTION UNTIL THE MIDDLE OF THE 1994 MODEL YEAR PRODUCTION, FORD USED A GALVANIZED STEEL CABLE TO LIFT AND HOLD IN STORED POSITION, THE EXPLORER SPARE TIRE.ON MAY 19, 1994, BASED ON THE RESULTS OF FORD DURABILITY TESTING , FORD CHANGED TO A 4.00MM STAINLESS STEEL CABLE.THERE HAVE BEEN OVER 100 INCIDENTS IN WHICH THE ORIGINAL GALVANIZED STEEL CABLE FAILED ALLOWING THE SPARE TIRE TO DROP FROM ITS REAR STORAGE WELL.ONE OF THESE INCIDENTS CAUSED A FOLLOWING VEHICLE TO BE INVOLVED IN A COLLISION AND ON SIX OTHER OCCASIONS THE WHEEL MADE CONTACT WITH FOLLOWING VEHICLES, RESULTING IN PROPERTY DAMAGE.

RQ99016 · Liftgate Support Bracket Failure

Opened Jul 29, 1999 · No close date supplied

Status: open (inferred from source dates) · Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

Additional source detail variants (2)

Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

EA99004 · Blower Assembly Fires

Opened Jan 15, 1999 · Closed Apr 18, 2000

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

BASED ON THE RELATIVELY LOW FAILURE FREQUENCY MEASURED OVER AN EXTENDED EXPOSURE TIME AND THE FACT THAT THE GREAT MAJOITY OF INCIDENTS ARE CONFINED WITHIN THE BLOWER HOUSING, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

DP98008 · Heater Blower Assembly Fire

Opened Sep 4, 1998 · Closed Sep 11, 1998

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

There is no summary currently available

PE98048 · Blower Assembly Fires

Opened Sep 4, 1998 · Closed Jan 15, 1999

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

There is no summary currently available

DP98001 · Heavy Lateral Vibration

Opened Jan 6, 1998 · Closed Feb 4, 1998

Status: closed (inferred from source dates) · Structure

NHTSA WAS PETITIONED TO COMMENCE A DEFECT INVESTIGATION OF THE SUBJECT VEHICLES ON JANUARY 6, 1998.THE PETITION ALLEGES THAT EARLY MODEL FORD EXPLORER SPORT UTILITY VEHICLES DEVELOP HEAVY LATERAL VIBRATIONS AT SPEEDS ABOVE 55 MPH AND WHEN ENCOUNTERING BUMPS AT LOW SPEEDS.THE PETITION FURTHER ALLEGES THAT THESE VIBRATIONS COULD POSSIBLY CAUSE LOSS OF VEHICLE CONTROL.THE ANALYSIS OF THE PETITION IS PRESENTED IN THE ATTACHED NOTICE WHICH IS PUBLISHED IN THE FEDERAL REGISTER.

EA97011 · Sunroof Shattering And Separation

Opened May 23, 1997 · Closed Jan 20, 1998

Status: closed (inferred from source dates) · Structure

There is no summary currently available

Additional source detail variants (2)

Structure

There is no summary currently available

Structure

There is no summary currently available

PE96066 · Driver Door Electrical Fire

Opened Nov 22, 1996 · Closed May 15, 1997

Status: closed (inferred from source dates) · Electrical System

THE CONTACT ASSEMBLY FOR THE REMOTE POWER MIRROR CONTROL SWITCH MAY DEVELOP A SHORT CIRCUIT BETWEEN THE SWITCH POSITIVE PAD AND CHASSIS GROUND PAD AS A RESULT OF WATER INTRUSION.EXCESS CURRENT FLOW RESULTING FROM THE SHORT CIRCUIT CONDITION MAY OVERHEAT THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AND CAUSE A FIRE IN THE DRIVER'S DOOR.FORD HAS INDICATED THAT CURRENT IN EXCESS OF 15 AMPS CAN OVERHEAT THE CIRCUIT BOARD ENOUGH TO CAUSE A FIRE.CIRCUIT PROTECTION IS PROVIDED BY A 30 AMP FUSE.FORD IS RECALLING ALL 1993-94 4-DOOR EXPLORER VEHICLES EQUIPPED WITH THE SUBJECT ELECTRONIC OPTION COMBINATION TO INSTALL AN IN-LINE 10 AMP FUSE IN THE POSITIVE BATTERY FEED TO THE REMOTE POWER MIRROR CONTROL SWITCH ASSEMBLY.NO 2-DOOR EXPLORER VEHICLES WERE BUILT WITH THE SUBJECT COMPONENTS.ACCORDING TO FORD, VEHICLES BUILT PRIOR TO THE RECALL PRODUCTION RANGE WERE EQUIPPED WITH LOWER CAPACITY CIRCUIT BOARDS FOR THE SUBJECT SWITCH ASSEMBLY THAT WOULD FAIL FROM AN OPEN CIRCUIT IF A SIMILAR SHORT OCCURRED.A NEW SWITCH ASSEMBLY WITH 10 AMP FUSE PROTECTION WAS INTRODUCED BEGINNING WITH THE 1995 MODEL YEAR EXPLORER.MAZDA WILL CONDUCT A PARALLEL COMPAIGN (97V-083.002) TO REMEDY THE SUBJECT CONDITION IN APPROXIMATELY 14,000 NAVAJO VEHICLES.THE NAVAJO VEHICLES WERE AVAILABLE IN ONLY THE 2-DOOR VERSION WHICH, UNLIKE THE EXPLORER VEHICLES, DID USE THE SUBJECT OPTION COMBINATION IN THAT BODY STYLE.

EA96017 · Brake System Malfunction

Opened Jul 24, 1996 · Closed Oct 29, 1999

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

PE96016 · Wheel Lockup With Antilock Brake System

Opened Feb 28, 1996 · Closed Jul 24, 1996

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

ODI HAS RECEIVED OND HUNDRED SEVENTY-THREE (173) CONSUMER COMPLAINTS OF ALLEGED FAILURES OR MALFUNCTIONS IN THE BRAKING SYSTEM ON CERTAIN 1993 AND 1994 FORD EXPLORERS.THESE ALLEGED FAILURES OR MALFUNCTIONS ARE REPORTED TO HAVE CAUSED THIRTY-SIX (36) ACCIDENTS RESULTING FROM VEHICLE LOSS OF DIRECTIONAL CONTROL DURING BRAKING OR FROM THE EXTENDED DISTANCE REQUIRED TO STOP THE VEHICLE DURING BRAKING.THE COMPLAINANTS REPORT THAT THE ALLEGED FAILURES OR MALFUNCTIONS OCCURRED DURING BRAKING MOSTLY ON WET OR SLIPPERY ROADS, BUT ALSO HAVE OCCURRED ON DRY ROADS.SINCE ODI OPENED THIS PE BASED ON WHEEL LOCKUP COMPLAINTS, WE HAVE RECEIVED NUMEROUS ADDITIONAL COMPLAINTS AB OUT THE EXTENDED DISTANCE REQUIRED TO STOP THE SUBJECT VEHICLES WHEN BRAKING UNDER CERTAIN ROAD AND SPEED CONDITIONS.IN RESPONSE TO ODI'S INFORMATION REQUEST (IR) CONCERNING WHEEL LOCKUP COMPLAINTS ONT HE SUBJECT VEHICLES, FORD REPORTED RECEIVING 416 REPORTS (FIELD REPORTS, OWNER COMPLAINTS, AND SUBROGATION CLAIMS) OF WHEEEL LOCKUP ON 1993 AND 1994 FORD EXPLORERS, WITH 24 ALLEGED ACCIDENTS.IN ADDITION, FORD REPORTED RECEIVING 24,916 WARRANTY CLAIMS THAT COULD RELATE TO THE ALLEGED DEFECT OF WHEEL LOCKUP DURING BRAKING ON THE SUBJECT VEHICLES.AN ENGINEERING ANALYSIS IS WARRANTED TO DETERMINE THE SCOPE OF THESE ALLEGED BRAKING SYSTEM FAILURES OR MALFUNCTIONS ON 1993 AND 1994 FORD EXPLORERS.

EA95018 · Separation Of Master Cylinder

Opened Jun 19, 1995 · Closed Apr 2, 1996

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

Additional source detail variants (2)

Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

PE95001 · Brake Master Cylinder/booster Separation

Opened Jan 3, 1995 · Closed Jun 19, 1995

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

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