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1994 Ford Explorer

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1994 Ford Explorer do not stand out strongly from the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 68 of 1,207 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 331 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 238 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

109 crash reports82 fire reports98 injury reports

Vehicle Speed Control complaints

51 reports
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Mileage unknown · Feb 13, 2012
Engine And Engine CoolingVehicle Speed ControlFire

MY TENANT'S VEHICLE - A 1994 FORD EXPLORER - SPONTANEOUSLY CAUGHT FIRE WHILE PARKED IN MY PROPERTY'S GARAGE IN THE MIDDLE OF THE NIGHT. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FLAMES AND DETERMINED THAT THE CAUSE OF THE FIRE WAS THE CAR ITSELF - LIKELY A FAULTY CRUISE CONTROL VALVE ACCORDING TO THEM. THE INSURANCE COMPA…

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MY TENANT'S VEHICLE - A 1994 FORD EXPLORER - SPONTANEOUSLY CAUGHT FIRE WHILE PARKED IN MY PROPERTY'S GARAGE IN THE MIDDLE OF THE NIGHT. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FLAMES AND DETERMINED THAT THE CAUSE OF THE FIRE WAS THE CAR ITSELF - LIKELY A FAULTY CRUISE CONTROL VALVE ACCORDING TO THEM. THE INSURANCE COMPANY WILL CONDUCT ITS OWN INVESTIGATION. *TR

NHTSA ODI #10447825

171,000 miles · Nov 16, 2011
Engine And Engine CoolingVehicle Speed Control

I WAS SITTING AT A STOP LIGHT ALL OF A SUDDEN THE TRUCK ACCELERATED FORWARD. THE NEXT EVENT I WAS TRAVELING ABOUT 40 MILES AN HOUR AND THE TRUCK ACCELERATED OUT OF CONTROL AND I WAS UNABLE TO STOP IT, THE BRAKES WOULDN'T STOP IT, FINALLY I TURNED THE KEY OFF AND IT SHUT DOWN. IT'S BEEN HAPPENING ON AND OFF SINCE THEN. IT DOESN'T…

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I WAS SITTING AT A STOP LIGHT ALL OF A SUDDEN THE TRUCK ACCELERATED FORWARD. THE NEXT EVENT I WAS TRAVELING ABOUT 40 MILES AN HOUR AND THE TRUCK ACCELERATED OUT OF CONTROL AND I WAS UNABLE TO STOP IT, THE BRAKES WOULDN'T STOP IT, FINALLY I TURNED THE KEY OFF AND IT SHUT DOWN. IT'S BEEN HAPPENING ON AND OFF SINCE THEN. IT DOESN'T HAPPEN ALL THE TIME, BUT, I NEVER KNOW WHEN IT WILL HAPPEN AGAIN. I CONTACTED FORD SEVERAL TIMES ABOUT THIS PROBLEM AND THEY TOLD ME IT COULD BE ALOT OF DIFFERENT REASONS, THEY NAMED OFF SOME PARTS AND I REPLACED ALOT OF THEM AND AM STILL HAVING THE SAME PROBLEM. THEY DID SAY THEY HAVE HEARD OF OTHER PEOPLE HAVING THE SAME PROBLEMS, BUT THEY WERE NOT ALL FOR THE SAME REASONS. *TR

NHTSA ODI #10436124

Mileage unknown · Sep 28, 2011
Fuel System, GasolineVehicle Speed ControlCrash

INVESTIGATION OF A MOTOR VEHICLE TRAFFIC COLLISION REVEALED THAT THE ACCELERATOR PEDAL ON 1994 FORD EXPLORER (UNKNOWN MILES) MAY BECOME STUCK IN THE "FULL OPEN THROTTLE" POSITION. CONDITION OCCURS WHEN THE ACCELERATOR PEDAL ARM WEARS A SLIT IN THE RUBBER SOUND/HEAT INSLUATION ON THE FLOOR BOARD. AFTER THAT OCCURS, WHEN THE ACCEL…

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INVESTIGATION OF A MOTOR VEHICLE TRAFFIC COLLISION REVEALED THAT THE ACCELERATOR PEDAL ON 1994 FORD EXPLORER (UNKNOWN MILES) MAY BECOME STUCK IN THE "FULL OPEN THROTTLE" POSITION. CONDITION OCCURS WHEN THE ACCELERATOR PEDAL ARM WEARS A SLIT IN THE RUBBER SOUND/HEAT INSLUATION ON THE FLOOR BOARD. AFTER THAT OCCURS, WHEN THE ACCELERATOR IS FULLY DEPRESSED, THE ARM CAN BECOME STUCK IN THE RUBBER. CONDITION WAS DISCOVERED DURING INVESTIGATION OF A FATAL CRASH. AFTER THE CONDITION WAS DISCOVERED, IT COULD BE EASILY AND REPEATEDLY REPLICATED. NOTE: FATALITY OCCURRED WHEN THE DRIVER, FOR UNKNOWN REASONS, EXITED THE VEHICLE WHILE IT WAS STILL IN MOTION AT UNKNOWN SPEED. DRIVER DIED UPON IMPACT WITH ROAD. VEHICLE CONTINUED OFF ROAD AND CAME TO REST, MOSTLY UNDAMAGED, IN A FIELD WELL OFF ROAD SURFACE. *TT

NHTSA ODI #10427754

286,000 miles · Jan 29, 2011
StructureTiresVehicle Speed ControlFire

WHILE DRIVING I TURNED ON AIR CONDITIONER AND IMMEDIATELY LIGHT SMOKE BEGAN OUT OF AIR CONDITIONING VENTS AND THEN THE NEXT MOMENT THE SMOKE WAS EXTREMELY HEAVY OUT OF THE VENTS AND THEN VISIBLE FIRE UNDERNEATH FRONT PASSENGER SIDE DASHBOARD. I IMMEDIATELY PULLED THE VEHICLE OFF THE SIDE OF THE ROAD AND EXITED, 10 MINUTES LATER …

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WHILE DRIVING I TURNED ON AIR CONDITIONER AND IMMEDIATELY LIGHT SMOKE BEGAN OUT OF AIR CONDITIONING VENTS AND THEN THE NEXT MOMENT THE SMOKE WAS EXTREMELY HEAVY OUT OF THE VENTS AND THEN VISIBLE FIRE UNDERNEATH FRONT PASSENGER SIDE DASHBOARD. I IMMEDIATELY PULLED THE VEHICLE OFF THE SIDE OF THE ROAD AND EXITED, 10 MINUTES LATER IT WAS FULLY ENGULFED IN FLAMES. *LN

NHTSA ODI #10379515

Mileage unknown · Oct 14, 2009
Vehicle Speed ControlCrash

THE GAS PEDAL GOT STUCK CAUSING MY VEHICLE TO ACCELERATE AT A HIGHER THAN NORMAL SPEED IN AN APARTMENT PARKING LOT, WHICH CAUSED MY VEHICLE TO RUN INTO THE APARTMENT BUILDING AND CAUSED STRUCTURAL DAMAGE AND FRONT END DAMAGE TO THE EXPLORER. IT IS INOPERABLE AT THIS TIME DUE TO THIS INCIDENT. A POLICE REPORT WAS MADE AND INSURAN…

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THE GAS PEDAL GOT STUCK CAUSING MY VEHICLE TO ACCELERATE AT A HIGHER THAN NORMAL SPEED IN AN APARTMENT PARKING LOT, WHICH CAUSED MY VEHICLE TO RUN INTO THE APARTMENT BUILDING AND CAUSED STRUCTURAL DAMAGE AND FRONT END DAMAGE TO THE EXPLORER. IT IS INOPERABLE AT THIS TIME DUE TO THIS INCIDENT. A POLICE REPORT WAS MADE AND INSURANCE COMPANY NOTIFIED. *TR

NHTSA ODI #10287417

90,000 miles · May 21, 2008
Engine And Engine CoolingVehicle Speed Control

TL*THE CONTACT OWNS A 1994 FORD EXPLORER. AFTER MAKING A RIGHT TURN AT 5 MPH, THE VEHICLE SLOWLY GAINED SPEED AND THEN UNEXPECTEDLY ACCELERATED. THE CONTACT DEPRESSED THE BRAKE PEDAL AND THE VEHICLE SLOWED DOWN MOMENTARILY, BUT DID NOT STOP COMPLETELY. THE SPEEDOMETER DISPLAYED 80 MPH AND THE REAR WHEELS BEGAN TO SMOKE, DUE T…

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TL*THE CONTACT OWNS A 1994 FORD EXPLORER. AFTER MAKING A RIGHT TURN AT 5 MPH, THE VEHICLE SLOWLY GAINED SPEED AND THEN UNEXPECTEDLY ACCELERATED. THE CONTACT DEPRESSED THE BRAKE PEDAL AND THE VEHICLE SLOWED DOWN MOMENTARILY, BUT DID NOT STOP COMPLETELY. THE SPEEDOMETER DISPLAYED 80 MPH AND THE REAR WHEELS BEGAN TO SMOKE, DUE TO THE FACT THAT THE BRAKE PEDAL WAS DEPRESSED WHILE THE VEHICLE WAS STILL ACCELERATING. HE MANAGED TO TURN THE KEY AND SHUT OFF THE ENGINE. THE CONTACT ATTEMPTED TO RESTART THE ENGINE, BUT THE RPM DIAL WAS IN THE RED ZONE. HE WAS ABLE TO DRIVE THE VEHICLE BACK TO HIS RESIDENCE AND DISCOVERED THAT THE THROTTLE PLATE WAS STUCK IN THE OPEN POSITION. HE REPAIRED THE FAILURE ON HIS OWN, WITHOUT THE DEALER'S ASSISTANCE. HE BELIEVES THAT HAD HE NOT BEEN KNOWLEDGEABLE OF THE FAILURE, IT COULD HAVE BEEN A LOT MORE SEVERE. THE CURRENT AND FAILURE MILEAGES WERE 90,000. UPDATED 07/15/08

NHTSA ODI #10228545

90,000 miles · Dec 14, 2007
Vehicle Speed ControlFire

TL*THE CONTACT OWNS A 1994 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 10 MPH, THE ENGINE LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE STALLED MINUTES LATER, BUT QUICKLY RESTARTED. SMOKE APPEARED UNDER THE HOOD AND THEN THE VEHICLE BURST INTO FLAMES. THE VEHICLE WAS DESTROYED. A POLICE REPORT WAS FILED. THE MANUFA…

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TL*THE CONTACT OWNS A 1994 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 10 MPH, THE ENGINE LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE STALLED MINUTES LATER, BUT QUICKLY RESTARTED. SMOKE APPEARED UNDER THE HOOD AND THEN THE VEHICLE BURST INTO FLAMES. THE VEHICLE WAS DESTROYED. A POLICE REPORT WAS FILED. THE MANUFACTURER AND DEALER WERE NOT NOTIFIED. THE VIN, ENGINE SIZE, AND NUMBER OF CYLINDERS WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 90,000.

NHTSA ODI #10211900

195,000 miles · Aug 8, 2006
Vehicle Speed ControlFire

MY SEVENTEEN YEAR OLD DAUGHTER WAS DRIVING THIS CAR ON THE INTERSTATE. SHE NOTICED SMOKE COMING FROM BEHIND THE CAR AND PULLED OFF. A FIRE FIGHTER HAPPENED TO BE BEHIND HER AND HE OPENED THE HOOD AND SAW THE TOP OF THE ENGINE ON FIRE. HE CUT THE BATTERY CABLES AND PUT OUT THE FIRE. DAMAGE TO THE CAR WAS MINIMAL. THE ENGINE WIRIN…

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MY SEVENTEEN YEAR OLD DAUGHTER WAS DRIVING THIS CAR ON THE INTERSTATE. SHE NOTICED SMOKE COMING FROM BEHIND THE CAR AND PULLED OFF. A FIRE FIGHTER HAPPENED TO BE BEHIND HER AND HE OPENED THE HOOD AND SAW THE TOP OF THE ENGINE ON FIRE. HE CUT THE BATTERY CABLES AND PUT OUT THE FIRE. DAMAGE TO THE CAR WAS MINIMAL. THE ENGINE WIRING AND HOSES WERE EITHER COMPLETELY MELTED OR DAMAGED IN SOME WAY. THE FIRE BURNED FROM CENTER ENGINE AND MOVE ACROSS TO THE LEFT REAR. *JB

NHTSA ODI #10164925

110,000 miles · Sep 26, 2005
Vehicle Speed ControlFire

DT: THE CONTACT OWNS A 1994 FORD EXPLORER THAT CAUGHT ON FIRE AND EXPLODED. SHE BELIEVES THIS WAS RELATED TO THE FORD RECALL 05V388000 CONCERNING THE SCDS. THIS HAPPENED ON 9-22-05. THE CAR WAS PARKED, AND THE FIRE DID ORIGINATE FROM UNDER THE HOOD. THE FIRE DEPARTMENT AND POLICE WERE CALLED. SHE REPORTED THAT THE CRUISE CONTR…

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DT: THE CONTACT OWNS A 1994 FORD EXPLORER THAT CAUGHT ON FIRE AND EXPLODED. SHE BELIEVES THIS WAS RELATED TO THE FORD RECALL 05V388000 CONCERNING THE SCDS. THIS HAPPENED ON 9-22-05. THE CAR WAS PARKED, AND THE FIRE DID ORIGINATE FROM UNDER THE HOOD. THE FIRE DEPARTMENT AND POLICE WERE CALLED. SHE REPORTED THAT THE CRUISE CONTROL WOULD INTERMITTENTLY GO OUT AND NOT WORK. THE CAR WAS TOTALED. SHE TOOK PICTURES OF THE VEHICLE. HAD NO ANYONE TO TELL HER THE CAUSE OF THE FIRE. BUT, BECAUSE OF THE RECALLS A AND THE RECENT PROBLEMS WITH THE CRUISE CONTROL THE CONTACT FELT THIS WAS RELATED TO THE FORD RECALLS OF SCDS WHICH CAUSED COMPARTMENT FIRES. THE DEALERSHIP TOLD HER SHE WOULD NEED THE VIN NUMBER BEFORE THEY COULD TELL HER IF HER VEHICLE WAS INCLUDED IN A RECALL. SHE HAS NOT NOTIFIED THE MANUFACTURER. *AK

NHTSA ODI #10137612

57,103 miles · Dec 23, 2003
Vehicle Speed Control

I ALREADY SENT A LETTER ABOUT THIS TO FORD WITH A CC: TO YOU FOLKS. MY COMPLAINT IS REGARDING THE ACCELORATION CABLE ON MY FORD EXPLORER AND YOU SHOULD HAVE THE LETTER ON FILE FROM NOVEMBER 7TH. FORD DID RESPOND (A MONTH LATER) BUT ARE NOT TAKING ANY ACTION ON IT.

NHTSA ODI #10050990

Official recalls

4

99V310001 · Structure:body:hatchback/liftgate:support Device/strut

Nov 3, 1999

VEHICLE DESCRIPTION: ON CERTAIN SPORT UTILITY VEHICLES, THE HYDRAULIC LIFT CYLINDER BRACKET WELDS COULD FRACTURE.

Consequence & remedy

Consequence: WITH A BROKEN BRACKET WELD, THERE IS A POTENTIAL FOR THE LIFTGATE BRACKET TO GRADUALLY BEND INWARD ALLOWING THE LIFT CYLINDER BALL STUD TO DISENGAGE, UNEXPECTEDLY ALLOWING THE LIFTGATE TO FALL FROM AN OPEN POSITION.

Remedy: DEALERS WILL INSTALL LIFTGATE REINFORCEMENT BRACKETS. DEPENDING UPON THE CONDITION OF THE LIFTGATE SHEET METAL IN THE AREA OF THE BRACKET, DEALERS MAY ALSO INSTALL A LARGER REINFORCEMENT.

97V083000 · Visibility:rearview Mirrors/devices

May 5, 1997

A SHORT CIRCUIT CONDITION CAN OCCUR IN THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AS A RESULT OF A SEPARATED PART OF THE CONTACT ASSEMBLY BRIDGING THE SWITCH POSITIVE BATTERY PAD AND ADJACENT CHASSIS GROUND PAD.

Consequence & remedy

Consequence: THE CURRENT CAN OVERHEAT THE PRINTED CIRCUIT BOARD AND OTHER PLASTIC AND ELASTOMERIC COMPONENTS OF THE SWITCH ASSEMBLY RESULTING IN SMOKE OR FIRE.

Remedy: DEALERS WILL INSTALL AN IN-LINE 10 AMP FUSE IN THE POSITIVE BATTERY FEED TO THE REMOTE POWER MIRROR CONTROL SWITCH ASSEMBLY.

96V024001 · Service Brakes, Hydraulic:power Assist:hydraulic

Feb 5, 1996

THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.

Consequence & remedy

Consequence: IF A CRACK OCCURS, IT COULD RESULT IN ONE OR BOTH STUDS FRACTURING. THE MASTER CYLINDER COULD THEN SEPARATE FROM THE VACUUM BOOSTER, WHEN THE BRAKES ARE APPLIED, PREVENTING THE SERVICE BRAKES FROM ACTIVATING INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE POWER BRAKE VACUUM BOOSTER ASSEMBLY.

94V169001 · Parking Brake:conventional

Sep 7, 1994

THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.

Consequence & remedy

Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.

Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

13

EA00012 · Spare Tire Winch Cable

Opened Apr 14, 2000 · Closed Oct 20, 2000

Status: closed (inferred from source dates) · Structure

There is no summary currently available

PE99072 · Spare Tire Winch Cable

Opened Nov 30, 1999 · Closed Apr 14, 2000

Status: closed (inferred from source dates) · Structure

FROM THE BEGINNING OF THE 1991 MODEL YEAR PRODUCTION UNTIL THE MIDDLE OF THE 1994 MODEL YEAR PRODUCTION, FORD USED A GALVANIZED STEEL CABLE TO LIFT AND HOLD IN STORED POSITION, THE EXPLORER SPARE TIRE.ON MAY 19, 1994, BASED ON THE RESULTS OF FORD DURABILITY TESTING , FORD CHANGED TO A 4.00MM STAINLESS STEEL CABLE.THERE HAVE BEEN OVER 100 INCIDENTS IN WHICH THE ORIGINAL GALVANIZED STEEL CABLE FAILED ALLOWING THE SPARE TIRE TO DROP FROM ITS REAR STORAGE WELL.ONE OF THESE INCIDENTS CAUSED A FOLLOWING VEHICLE TO BE INVOLVED IN A COLLISION AND ON SIX OTHER OCCASIONS THE WHEEL MADE CONTACT WITH FOLLOWING VEHICLES, RESULTING IN PROPERTY DAMAGE.

RQ99016 · Liftgate Support Bracket Failure

Opened Jul 29, 1999 · No close date supplied

Status: open (inferred from source dates) · Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

Additional source detail variants (2)

Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

EA99004 · Blower Assembly Fires

Opened Jan 15, 1999 · Closed Apr 18, 2000

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

BASED ON THE RELATIVELY LOW FAILURE FREQUENCY MEASURED OVER AN EXTENDED EXPOSURE TIME AND THE FACT THAT THE GREAT MAJOITY OF INCIDENTS ARE CONFINED WITHIN THE BLOWER HOUSING, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

DP98008 · Heater Blower Assembly Fire

Opened Sep 4, 1998 · Closed Sep 11, 1998

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

There is no summary currently available

PE98048 · Blower Assembly Fires

Opened Sep 4, 1998 · Closed Jan 15, 1999

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

There is no summary currently available

DP98001 · Heavy Lateral Vibration

Opened Jan 6, 1998 · Closed Feb 4, 1998

Status: closed (inferred from source dates) · Structure

NHTSA WAS PETITIONED TO COMMENCE A DEFECT INVESTIGATION OF THE SUBJECT VEHICLES ON JANUARY 6, 1998.THE PETITION ALLEGES THAT EARLY MODEL FORD EXPLORER SPORT UTILITY VEHICLES DEVELOP HEAVY LATERAL VIBRATIONS AT SPEEDS ABOVE 55 MPH AND WHEN ENCOUNTERING BUMPS AT LOW SPEEDS.THE PETITION FURTHER ALLEGES THAT THESE VIBRATIONS COULD POSSIBLY CAUSE LOSS OF VEHICLE CONTROL.THE ANALYSIS OF THE PETITION IS PRESENTED IN THE ATTACHED NOTICE WHICH IS PUBLISHED IN THE FEDERAL REGISTER.

EA97011 · Sunroof Shattering And Separation

Opened May 23, 1997 · Closed Jan 20, 1998

Status: closed (inferred from source dates) · Structure

There is no summary currently available

Additional source detail variants (2)

Structure

There is no summary currently available

Structure

There is no summary currently available

PE96066 · Driver Door Electrical Fire

Opened Nov 22, 1996 · Closed May 15, 1997

Status: closed (inferred from source dates) · Electrical System

THE CONTACT ASSEMBLY FOR THE REMOTE POWER MIRROR CONTROL SWITCH MAY DEVELOP A SHORT CIRCUIT BETWEEN THE SWITCH POSITIVE PAD AND CHASSIS GROUND PAD AS A RESULT OF WATER INTRUSION.EXCESS CURRENT FLOW RESULTING FROM THE SHORT CIRCUIT CONDITION MAY OVERHEAT THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AND CAUSE A FIRE IN THE DRIVER'S DOOR.FORD HAS INDICATED THAT CURRENT IN EXCESS OF 15 AMPS CAN OVERHEAT THE CIRCUIT BOARD ENOUGH TO CAUSE A FIRE.CIRCUIT PROTECTION IS PROVIDED BY A 30 AMP FUSE.FORD IS RECALLING ALL 1993-94 4-DOOR EXPLORER VEHICLES EQUIPPED WITH THE SUBJECT ELECTRONIC OPTION COMBINATION TO INSTALL AN IN-LINE 10 AMP FUSE IN THE POSITIVE BATTERY FEED TO THE REMOTE POWER MIRROR CONTROL SWITCH ASSEMBLY.NO 2-DOOR EXPLORER VEHICLES WERE BUILT WITH THE SUBJECT COMPONENTS.ACCORDING TO FORD, VEHICLES BUILT PRIOR TO THE RECALL PRODUCTION RANGE WERE EQUIPPED WITH LOWER CAPACITY CIRCUIT BOARDS FOR THE SUBJECT SWITCH ASSEMBLY THAT WOULD FAIL FROM AN OPEN CIRCUIT IF A SIMILAR SHORT OCCURRED.A NEW SWITCH ASSEMBLY WITH 10 AMP FUSE PROTECTION WAS INTRODUCED BEGINNING WITH THE 1995 MODEL YEAR EXPLORER.MAZDA WILL CONDUCT A PARALLEL COMPAIGN (97V-083.002) TO REMEDY THE SUBJECT CONDITION IN APPROXIMATELY 14,000 NAVAJO VEHICLES.THE NAVAJO VEHICLES WERE AVAILABLE IN ONLY THE 2-DOOR VERSION WHICH, UNLIKE THE EXPLORER VEHICLES, DID USE THE SUBJECT OPTION COMBINATION IN THAT BODY STYLE.

EA96017 · Brake System Malfunction

Opened Jul 24, 1996 · Closed Oct 29, 1999

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

PE96016 · Wheel Lockup With Antilock Brake System

Opened Feb 28, 1996 · Closed Jul 24, 1996

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

ODI HAS RECEIVED OND HUNDRED SEVENTY-THREE (173) CONSUMER COMPLAINTS OF ALLEGED FAILURES OR MALFUNCTIONS IN THE BRAKING SYSTEM ON CERTAIN 1993 AND 1994 FORD EXPLORERS.THESE ALLEGED FAILURES OR MALFUNCTIONS ARE REPORTED TO HAVE CAUSED THIRTY-SIX (36) ACCIDENTS RESULTING FROM VEHICLE LOSS OF DIRECTIONAL CONTROL DURING BRAKING OR FROM THE EXTENDED DISTANCE REQUIRED TO STOP THE VEHICLE DURING BRAKING.THE COMPLAINANTS REPORT THAT THE ALLEGED FAILURES OR MALFUNCTIONS OCCURRED DURING BRAKING MOSTLY ON WET OR SLIPPERY ROADS, BUT ALSO HAVE OCCURRED ON DRY ROADS.SINCE ODI OPENED THIS PE BASED ON WHEEL LOCKUP COMPLAINTS, WE HAVE RECEIVED NUMEROUS ADDITIONAL COMPLAINTS AB OUT THE EXTENDED DISTANCE REQUIRED TO STOP THE SUBJECT VEHICLES WHEN BRAKING UNDER CERTAIN ROAD AND SPEED CONDITIONS.IN RESPONSE TO ODI'S INFORMATION REQUEST (IR) CONCERNING WHEEL LOCKUP COMPLAINTS ONT HE SUBJECT VEHICLES, FORD REPORTED RECEIVING 416 REPORTS (FIELD REPORTS, OWNER COMPLAINTS, AND SUBROGATION CLAIMS) OF WHEEEL LOCKUP ON 1993 AND 1994 FORD EXPLORERS, WITH 24 ALLEGED ACCIDENTS.IN ADDITION, FORD REPORTED RECEIVING 24,916 WARRANTY CLAIMS THAT COULD RELATE TO THE ALLEGED DEFECT OF WHEEL LOCKUP DURING BRAKING ON THE SUBJECT VEHICLES.AN ENGINEERING ANALYSIS IS WARRANTED TO DETERMINE THE SCOPE OF THESE ALLEGED BRAKING SYSTEM FAILURES OR MALFUNCTIONS ON 1993 AND 1994 FORD EXPLORERS.

EA95018 · Separation Of Master Cylinder

Opened Jun 19, 1995 · Closed Apr 2, 1996

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

Additional source detail variants (2)

Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

PE95001 · Brake Master Cylinder/booster Separation

Opened Jan 3, 1995 · Closed Jun 19, 1995

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

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