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1994 Ford Explorer

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1994 Ford Explorer do not stand out strongly from the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 68 of 1,207 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 331 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 238 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

109 crash reports82 fire reports98 injury reports

Tires complaints

331 reports
Clear category filter
Mileage unknown · Aug 8, 2000
Tires

AT APPROX 1:30PM ON 3/22/99, WE WERE RETURNING TO PHOENIX FROM YOUMA, ARIZONA ON INTERSTATE 8 WHEN THE RIGHT REAR TIRE LOST ITSTREAD. MY 25 YEAR OLD DAUGHTER WAS DRIVING AND WAS ABLE TO MAINTAIN CONTROL OF THE VEHILCLE, SO NO ONE WAS INJURED. IT TOOK UNTIL 7/14 FOR FIRESTONE TO REIMBURSE THE COSTS NOT COVERD BY MY INSURANCE CO…

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AT APPROX 1:30PM ON 3/22/99, WE WERE RETURNING TO PHOENIX FROM YOUMA, ARIZONA ON INTERSTATE 8 WHEN THE RIGHT REAR TIRE LOST ITSTREAD. MY 25 YEAR OLD DAUGHTER WAS DRIVING AND WAS ABLE TO MAINTAIN CONTROL OF THE VEHILCLE, SO NO ONE WAS INJURED. IT TOOK UNTIL 7/14 FOR FIRESTONE TO REIMBURSE THE COSTS NOT COVERD BY MY INSURANCE COMPANY. *AK( DOT NUMBER: W2UU1MX194 TIRE SIZE: P225/70R15 )

NHTSA ODI #727113

Mileage unknown · Aug 8, 2000
Tires

LEFT REAR FIRESTONE ATX TREAD SEPARATED FROM BELT WHILE TRAVELLING AT HIGHWAY SPEED. THE VEHICLE WAS SAFELY STOPPED BY THE SIDE OF THE ROAD WITH NO OTHER VEHICLES INVOLVED. THE RESULTING DAMAGE TO THE LEFT REAR QUARTERPANEL FROM THE TIRE TREAD SEPARATION AMOUNTED TO $3300 IN BODY REPAIRS. *AK( DOT NUMBER: )

NHTSA ODI #727105

Mileage unknown · Aug 8, 2000
Tires

ONE YEAR AGO ON AUGUST 22,1999, WHILE DRIVING ON THE SAM HOUSTON TOLLWAY NEAR GREENSPOINT DRIVE IN HOUSTON,TEXAS AT A SPEED OF 65 MPH, AN 8 INCH LONG PIECE OF THE TIRE TREAD ON MY RIGHT REAR TIRE SEPARATED FROM THE TIRE. I DID NOT SUFFER A BLOWOUT AND WAS ABLE TO SAFELY CHANGE THE TIRE AND CONTINUE HOME. THE FOLLOWING DAY I PU…

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ONE YEAR AGO ON AUGUST 22,1999, WHILE DRIVING ON THE SAM HOUSTON TOLLWAY NEAR GREENSPOINT DRIVE IN HOUSTON,TEXAS AT A SPEED OF 65 MPH, AN 8 INCH LONG PIECE OF THE TIRE TREAD ON MY RIGHT REAR TIRE SEPARATED FROM THE TIRE. I DID NOT SUFFER A BLOWOUT AND WAS ABLE TO SAFELY CHANGE THE TIRE AND CONTINUE HOME. THE FOLLOWING DAY I PURCHASED 4 BRAND NEW MICHELIN RADIAL TIRES AT NTB. I DID NOT REPORT THIS TREAD FAILURE TO FIRESTONE OR THE FORD DEALERSHIP AT THE TIME SINCE I WAS UNAWARE THAT OTHER EXPLORER DRIVERS WERE EXPERIENCING SIMILAR TREAD FAILURES. AFTER READING RECENT REPORTS ABOUT FIRESTONE ATX TIRE TREAD FAILURES IN USA TODAY I DECIDED TO SEND THIS E-MAIL SO THAT MY EXPERIENCE CAN BE DOCUMENTED AND INCLUDED IN YOUR STATISTICS. I DID NOT KEEP THE DAMAGED TIRE NOR DO I HAVE ANY PHOTOGRAPHS OF THE TREAD FAILURE. I CONSIDER MYSELF LUCKY THAT THE TIRE DID NOT BLOW OUT AND I DID NOT SUFFER THE SAME FATAL CONSEQUENCES AS OTHER FORD EXPLORER DRIVERS. WHILE DRIVING DOWN THE HIGHWAY I COULD FEEL AN EXTREME BUMPINESS BEFORE THE PIECE OF TREAD LET LOOSE WITH A LOUD "POW" AND A CLOUD OF DUST AND RUBBER IN MY REAR VIEW MIRROR. HOPEFULLY MY EXPERIENCE WILL HAVE SOME VALUE IN YOUR INVESTIGATION, AND I WOULD BE HAPPY TO DISCUSS MY EXPERIENCE WITH YOU FURTHER. - CHARLIE CURTIN S( DOT NUMBER: ? TIRE SIZE: P235/75R15 )

NHTSA ODI #727065

Mileage unknown · Aug 8, 2000
Tires

IN ALL CASES THE TREAD ABRUPTLY SEPARATED FROM THE BELTS, BUT THE TIRE REMAINED INFLATED. (FORTUNATELY, AS THAT LAST ONE COULD HAVE KILLED US.) DATE AND MILEAGE OF FIRST INCIDENT, AND MILEAGE OF LAST INCIDENT, ARE APPROXIMATE. HAVE NOT HAD DAMAGE ESTIMATED FOR THE LAST INCIDENT, WHICH THRASHED THE ENTIRE SIDE OF THE CAR; NO A…

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IN ALL CASES THE TREAD ABRUPTLY SEPARATED FROM THE BELTS, BUT THE TIRE REMAINED INFLATED. (FORTUNATELY, AS THAT LAST ONE COULD HAVE KILLED US.) DATE AND MILEAGE OF FIRST INCIDENT, AND MILEAGE OF LAST INCIDENT, ARE APPROXIMATE. HAVE NOT HAD DAMAGE ESTIMATED FOR THE LAST INCIDENT, WHICH THRASHED THE ENTIRE SIDE OF THE CAR; NO APPARENT DAMAGE FROM FIRST (NOT COUNTING THE NEW TIRE), AND ~$150 FROM THE SECOND FOR THE TAIL LIGHT AND DAMAGE TO EXHAUST SYSTEM. THE FIRST INCIDENT I ATTRIBUTED TO ROAD DEBRIS THAT I HADN'T SEEN (IT WAS NIGHT), AND THE LAST ONE I THOUGHT I WAS SAFE BECAUSE THE TIRE WAS NOT ORIGINAL EQUIPMENT AND IT ONLY HAD ~30,000 MILES ON IT. TREAD WAS GOOD ON ALL TIRES (>~1/8" ON THE OLD ONES, LOOKING NEW ON THE NEWER ONE). HAD BEEN ON THE ROAD ~45 MINUTES (FREEWAY) FOR FIRST AND LAST, AND ~10 MINUTES FOR THE SECOND INCIDENT. THE FULL LOT # ON THE LAST TIRE, READING CLOCKWISE FROM THE DOT STAMP, IS: W2HL IMO 434 SL531 K04R. I STILL HAVE THAT CARCASS. (BY THE WAY, IT'S A REAL PAIN TO HAVE TO RESTART THE WHOLE FORM TO CORRECT A TYPO IN THE BEGINNING)( DOT NUMBER: W2HL IMO TIRE SIZE: P235/75R15 )

NHTSA ODI #727060

Mileage unknown · Aug 8, 2000
Tires

TREAD SEPARATION OCCURRED, IDENTICAL TO THOSE SEEN ON TELEVISION, CAUSING TREAD TO BECOME STUCK ON UNDERCARRIAGE OF VEHICLE, END OF TREAD COMING UP AND STRIKING TAILGATE OF VEHICLE, CAUSING BODY DAMAGE. REPORTED TO AND DOCUMENTED BY STATE FARM INSURANCE AS A COLLISION CLAIM.( DOT NUMBER: )

NHTSA ODI #726993

Mileage unknown · Aug 8, 2000
Tires

I HAVE HAD THREE FIRESTONE ATX II TIRES REPLACED PRIOR TO FAILING. ALL THREE HAD PARTIAL SEPERATION (BULGES). I ALSO HAVE TERRIBLE ALIGNMENT PROBLEMS WITH THESE TIRES, AS THEY ALL PULL IN DIFFERENT DIRECTIONS. I CAN ONLY MOUNT THEM ONE WAY TWO CANCEL EACH OTHER OUT. I AM EXTREMELY DISAPPOINTED WITH THESE TIRES, BUT HATE TO T…

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I HAVE HAD THREE FIRESTONE ATX II TIRES REPLACED PRIOR TO FAILING. ALL THREE HAD PARTIAL SEPERATION (BULGES). I ALSO HAVE TERRIBLE ALIGNMENT PROBLEMS WITH THESE TIRES, AS THEY ALL PULL IN DIFFERENT DIRECTIONS. I CAN ONLY MOUNT THEM ONE WAY TWO CANCEL EACH OTHER OUT. I AM EXTREMELY DISAPPOINTED WITH THESE TIRES, BUT HATE TO THROW AWAY THE TREAD LEFT ON THEM.*AK( DOT NUMBER: TIRE SIZE: 23575R15 )

NHTSA ODI #726983

Mileage unknown · Aug 8, 2000
Tires

THE TIRE TREAD ON TWO OF MY FOUR TIRES BEGAN TO SEPARATE TO THE POINT THAT THE STEEL CORDS WERE SHOWING THROUGH. SMALL PIECES OF RUBBER WERE MISSING AND OTHER PIECES WERE LOOSE AND READY TO SEPERATE. THE CONDITION WAS NOTICED DURING NORMAL TIRE ROTATION AFTER A TRIP DURING VERY HOT WEATHER. THIS IS THE SECOND SET OF TIRES THA…

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THE TIRE TREAD ON TWO OF MY FOUR TIRES BEGAN TO SEPARATE TO THE POINT THAT THE STEEL CORDS WERE SHOWING THROUGH. SMALL PIECES OF RUBBER WERE MISSING AND OTHER PIECES WERE LOOSE AND READY TO SEPERATE. THE CONDITION WAS NOTICED DURING NORMAL TIRE ROTATION AFTER A TRIP DURING VERY HOT WEATHER. THIS IS THE SECOND SET OF TIRES THAT HAVE FAILED. ANOTHER SET WAS REPLACED FOR THE SAME CONDITION 2 YEARS AGO. BOTH TIMES AFTER THE HOT SUMMER MONTHS. MY FAMILY AND I ARE VERY FORTUNATE THE TREAD DID NOT SEPERATE WHILE WE WERE TOWING THROUGH THE MOUNTAINS AND THE CONDITION NOTED DURING NORMAL TIRE ROTATION. I WOULD ALSO LIKE TO ADD THAT THE TIRES ARE CHECKED FREQUENTLY FOR PROPER AIR INFLATION AND CONDITION. THANK YOU. *AK( DOT NUMBER: TIRE SIZE: P23575SR15 )

NHTSA ODI #726981

Mileage unknown · Aug 8, 2000
Tires

IN 1998 TIRE JUST BLEW UP, MEAT CAME OFF,GOING UP A NARROW UPHILL ROAD. SECOND TIME MEAT CAME OFF AND THE HANGING DEBRIS HIT AND DAMAGE BACK OF CAR AND BODY. THIRD TIME, THANKS TO YOUR REPORT ON NEWSPAPER, I CHECKED TIRES AND REAR RIGHT MEAT IS CRACKED AND SEEMS THAT IS ABOUT TO COME OFF ALSO. IT'S BEEN DISCARDED. THIS WAS …

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IN 1998 TIRE JUST BLEW UP, MEAT CAME OFF,GOING UP A NARROW UPHILL ROAD. SECOND TIME MEAT CAME OFF AND THE HANGING DEBRIS HIT AND DAMAGE BACK OF CAR AND BODY. THIRD TIME, THANKS TO YOUR REPORT ON NEWSPAPER, I CHECKED TIRES AND REAR RIGHT MEAT IS CRACKED AND SEEMS THAT IS ABOUT TO COME OFF ALSO. IT'S BEEN DISCARDED. THIS WAS A NEW TIRE. THANKS AND KEEP UP THE GREAT WORK YOU'RE DOING. *AK( DOT NUMBER: TIRE SIZE: P235/75R15 )

NHTSA ODI #726976

Mileage unknown · Aug 7, 2000
Tires

CONSUMER WAS TRAVELING ABOUT 55-60MPH AND TREAD ON THE RIGHT REAR TIRE SEPARATED, CAUSING DAMAGE TO THE REAR FENDER, FIRESTONE ATX TIRES P235/R15. *SLC

NHTSA ODI #867070

Mileage unknown · Aug 7, 2000
Tires

PE00 020 ; CONSUMER WAS TRAVELING ABOUT 60 MPH ON THE HIGHWAY AND HEARD A LOUD NOISE. SHE SAW CAR PIECES FLYING BEHIND VEHICLE. RIGHT REAR TIRE TREAD SEPARATED FROM TIRE. HER VEHICLE HAD TO BE TOWED. *AK

NHTSA ODI #866990

Official recalls

4

99V310001 · Structure:body:hatchback/liftgate:support Device/strut

Nov 3, 1999

VEHICLE DESCRIPTION: ON CERTAIN SPORT UTILITY VEHICLES, THE HYDRAULIC LIFT CYLINDER BRACKET WELDS COULD FRACTURE.

Consequence & remedy

Consequence: WITH A BROKEN BRACKET WELD, THERE IS A POTENTIAL FOR THE LIFTGATE BRACKET TO GRADUALLY BEND INWARD ALLOWING THE LIFT CYLINDER BALL STUD TO DISENGAGE, UNEXPECTEDLY ALLOWING THE LIFTGATE TO FALL FROM AN OPEN POSITION.

Remedy: DEALERS WILL INSTALL LIFTGATE REINFORCEMENT BRACKETS. DEPENDING UPON THE CONDITION OF THE LIFTGATE SHEET METAL IN THE AREA OF THE BRACKET, DEALERS MAY ALSO INSTALL A LARGER REINFORCEMENT.

97V083000 · Visibility:rearview Mirrors/devices

May 5, 1997

A SHORT CIRCUIT CONDITION CAN OCCUR IN THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AS A RESULT OF A SEPARATED PART OF THE CONTACT ASSEMBLY BRIDGING THE SWITCH POSITIVE BATTERY PAD AND ADJACENT CHASSIS GROUND PAD.

Consequence & remedy

Consequence: THE CURRENT CAN OVERHEAT THE PRINTED CIRCUIT BOARD AND OTHER PLASTIC AND ELASTOMERIC COMPONENTS OF THE SWITCH ASSEMBLY RESULTING IN SMOKE OR FIRE.

Remedy: DEALERS WILL INSTALL AN IN-LINE 10 AMP FUSE IN THE POSITIVE BATTERY FEED TO THE REMOTE POWER MIRROR CONTROL SWITCH ASSEMBLY.

96V024001 · Service Brakes, Hydraulic:power Assist:hydraulic

Feb 5, 1996

THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.

Consequence & remedy

Consequence: IF A CRACK OCCURS, IT COULD RESULT IN ONE OR BOTH STUDS FRACTURING. THE MASTER CYLINDER COULD THEN SEPARATE FROM THE VACUUM BOOSTER, WHEN THE BRAKES ARE APPLIED, PREVENTING THE SERVICE BRAKES FROM ACTIVATING INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE POWER BRAKE VACUUM BOOSTER ASSEMBLY.

94V169001 · Parking Brake:conventional

Sep 7, 1994

THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.

Consequence & remedy

Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.

Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

13

EA00012 · Spare Tire Winch Cable

Opened Apr 14, 2000 · Closed Oct 20, 2000

Status: closed (inferred from source dates) · Structure

There is no summary currently available

PE99072 · Spare Tire Winch Cable

Opened Nov 30, 1999 · Closed Apr 14, 2000

Status: closed (inferred from source dates) · Structure

FROM THE BEGINNING OF THE 1991 MODEL YEAR PRODUCTION UNTIL THE MIDDLE OF THE 1994 MODEL YEAR PRODUCTION, FORD USED A GALVANIZED STEEL CABLE TO LIFT AND HOLD IN STORED POSITION, THE EXPLORER SPARE TIRE.ON MAY 19, 1994, BASED ON THE RESULTS OF FORD DURABILITY TESTING , FORD CHANGED TO A 4.00MM STAINLESS STEEL CABLE.THERE HAVE BEEN OVER 100 INCIDENTS IN WHICH THE ORIGINAL GALVANIZED STEEL CABLE FAILED ALLOWING THE SPARE TIRE TO DROP FROM ITS REAR STORAGE WELL.ONE OF THESE INCIDENTS CAUSED A FOLLOWING VEHICLE TO BE INVOLVED IN A COLLISION AND ON SIX OTHER OCCASIONS THE WHEEL MADE CONTACT WITH FOLLOWING VEHICLES, RESULTING IN PROPERTY DAMAGE.

RQ99016 · Liftgate Support Bracket Failure

Opened Jul 29, 1999 · No close date supplied

Status: open (inferred from source dates) · Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

Additional source detail variants (2)

Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

EA99004 · Blower Assembly Fires

Opened Jan 15, 1999 · Closed Apr 18, 2000

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

BASED ON THE RELATIVELY LOW FAILURE FREQUENCY MEASURED OVER AN EXTENDED EXPOSURE TIME AND THE FACT THAT THE GREAT MAJOITY OF INCIDENTS ARE CONFINED WITHIN THE BLOWER HOUSING, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

DP98008 · Heater Blower Assembly Fire

Opened Sep 4, 1998 · Closed Sep 11, 1998

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

There is no summary currently available

PE98048 · Blower Assembly Fires

Opened Sep 4, 1998 · Closed Jan 15, 1999

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

There is no summary currently available

DP98001 · Heavy Lateral Vibration

Opened Jan 6, 1998 · Closed Feb 4, 1998

Status: closed (inferred from source dates) · Structure

NHTSA WAS PETITIONED TO COMMENCE A DEFECT INVESTIGATION OF THE SUBJECT VEHICLES ON JANUARY 6, 1998.THE PETITION ALLEGES THAT EARLY MODEL FORD EXPLORER SPORT UTILITY VEHICLES DEVELOP HEAVY LATERAL VIBRATIONS AT SPEEDS ABOVE 55 MPH AND WHEN ENCOUNTERING BUMPS AT LOW SPEEDS.THE PETITION FURTHER ALLEGES THAT THESE VIBRATIONS COULD POSSIBLY CAUSE LOSS OF VEHICLE CONTROL.THE ANALYSIS OF THE PETITION IS PRESENTED IN THE ATTACHED NOTICE WHICH IS PUBLISHED IN THE FEDERAL REGISTER.

EA97011 · Sunroof Shattering And Separation

Opened May 23, 1997 · Closed Jan 20, 1998

Status: closed (inferred from source dates) · Structure

There is no summary currently available

Additional source detail variants (2)

Structure

There is no summary currently available

Structure

There is no summary currently available

PE96066 · Driver Door Electrical Fire

Opened Nov 22, 1996 · Closed May 15, 1997

Status: closed (inferred from source dates) · Electrical System

THE CONTACT ASSEMBLY FOR THE REMOTE POWER MIRROR CONTROL SWITCH MAY DEVELOP A SHORT CIRCUIT BETWEEN THE SWITCH POSITIVE PAD AND CHASSIS GROUND PAD AS A RESULT OF WATER INTRUSION.EXCESS CURRENT FLOW RESULTING FROM THE SHORT CIRCUIT CONDITION MAY OVERHEAT THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AND CAUSE A FIRE IN THE DRIVER'S DOOR.FORD HAS INDICATED THAT CURRENT IN EXCESS OF 15 AMPS CAN OVERHEAT THE CIRCUIT BOARD ENOUGH TO CAUSE A FIRE.CIRCUIT PROTECTION IS PROVIDED BY A 30 AMP FUSE.FORD IS RECALLING ALL 1993-94 4-DOOR EXPLORER VEHICLES EQUIPPED WITH THE SUBJECT ELECTRONIC OPTION COMBINATION TO INSTALL AN IN-LINE 10 AMP FUSE IN THE POSITIVE BATTERY FEED TO THE REMOTE POWER MIRROR CONTROL SWITCH ASSEMBLY.NO 2-DOOR EXPLORER VEHICLES WERE BUILT WITH THE SUBJECT COMPONENTS.ACCORDING TO FORD, VEHICLES BUILT PRIOR TO THE RECALL PRODUCTION RANGE WERE EQUIPPED WITH LOWER CAPACITY CIRCUIT BOARDS FOR THE SUBJECT SWITCH ASSEMBLY THAT WOULD FAIL FROM AN OPEN CIRCUIT IF A SIMILAR SHORT OCCURRED.A NEW SWITCH ASSEMBLY WITH 10 AMP FUSE PROTECTION WAS INTRODUCED BEGINNING WITH THE 1995 MODEL YEAR EXPLORER.MAZDA WILL CONDUCT A PARALLEL COMPAIGN (97V-083.002) TO REMEDY THE SUBJECT CONDITION IN APPROXIMATELY 14,000 NAVAJO VEHICLES.THE NAVAJO VEHICLES WERE AVAILABLE IN ONLY THE 2-DOOR VERSION WHICH, UNLIKE THE EXPLORER VEHICLES, DID USE THE SUBJECT OPTION COMBINATION IN THAT BODY STYLE.

EA96017 · Brake System Malfunction

Opened Jul 24, 1996 · Closed Oct 29, 1999

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

PE96016 · Wheel Lockup With Antilock Brake System

Opened Feb 28, 1996 · Closed Jul 24, 1996

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

ODI HAS RECEIVED OND HUNDRED SEVENTY-THREE (173) CONSUMER COMPLAINTS OF ALLEGED FAILURES OR MALFUNCTIONS IN THE BRAKING SYSTEM ON CERTAIN 1993 AND 1994 FORD EXPLORERS.THESE ALLEGED FAILURES OR MALFUNCTIONS ARE REPORTED TO HAVE CAUSED THIRTY-SIX (36) ACCIDENTS RESULTING FROM VEHICLE LOSS OF DIRECTIONAL CONTROL DURING BRAKING OR FROM THE EXTENDED DISTANCE REQUIRED TO STOP THE VEHICLE DURING BRAKING.THE COMPLAINANTS REPORT THAT THE ALLEGED FAILURES OR MALFUNCTIONS OCCURRED DURING BRAKING MOSTLY ON WET OR SLIPPERY ROADS, BUT ALSO HAVE OCCURRED ON DRY ROADS.SINCE ODI OPENED THIS PE BASED ON WHEEL LOCKUP COMPLAINTS, WE HAVE RECEIVED NUMEROUS ADDITIONAL COMPLAINTS AB OUT THE EXTENDED DISTANCE REQUIRED TO STOP THE SUBJECT VEHICLES WHEN BRAKING UNDER CERTAIN ROAD AND SPEED CONDITIONS.IN RESPONSE TO ODI'S INFORMATION REQUEST (IR) CONCERNING WHEEL LOCKUP COMPLAINTS ONT HE SUBJECT VEHICLES, FORD REPORTED RECEIVING 416 REPORTS (FIELD REPORTS, OWNER COMPLAINTS, AND SUBROGATION CLAIMS) OF WHEEEL LOCKUP ON 1993 AND 1994 FORD EXPLORERS, WITH 24 ALLEGED ACCIDENTS.IN ADDITION, FORD REPORTED RECEIVING 24,916 WARRANTY CLAIMS THAT COULD RELATE TO THE ALLEGED DEFECT OF WHEEL LOCKUP DURING BRAKING ON THE SUBJECT VEHICLES.AN ENGINEERING ANALYSIS IS WARRANTED TO DETERMINE THE SCOPE OF THESE ALLEGED BRAKING SYSTEM FAILURES OR MALFUNCTIONS ON 1993 AND 1994 FORD EXPLORERS.

EA95018 · Separation Of Master Cylinder

Opened Jun 19, 1995 · Closed Apr 2, 1996

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

Additional source detail variants (2)

Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

PE95001 · Brake Master Cylinder/booster Separation

Opened Jan 3, 1995 · Closed Jun 19, 1995

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

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