Structure. Review the 34 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Service Brakes. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

24 crash reports2 fire reports10 injury reports

What owners actually said

146 reports

24,000 miles · Jul 5, 2016

Structure

PAINT IS BLISTERING ON ALUMINUM HOOD AND TAILGATE. A WELL KNOWN PROBLEM WITH FORD EXPEDITIONS.

NHTSA ODI #10882703

130,000 miles · Apr 18, 2016

Service Brakes

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I WAS READING IN A MAGAZINE ABOUT FORD HAVING A PROBLEM WITH THE BRAKE MASTER CYLINDER FAILING, LEAKING INTO THE BOOSTER, CAUSING BRAKE FAILURE. THIS HAPPENED TO ME A FEW WEEKS AGO. I FIRST FELT MY BRAKE PEDAL GETTING WEAK. THEN I SAW A WARNING LIGHT. I FIRST THOUGHT MAYBE MY EMERGENCY BRAKE WAS APPLIED?? IT WAS NOT. THEN I NOTICED I HAD VERY LITTLE BRAKE?? WHAT TO DO?? I DECIDED TO TRY TO GET BACK TO MY JOB, WHERE WE HAVE A SERVICE DEPARTMENT. I DROVE ABOUT 50 MILES WITH NO BRAKES!!! JUST TOOK MY TIME, BEING CAREFUL. ABOUT $800 LATER I'M ON THE ROAD AGAIN!!!

NHTSA ODI #10860007

114,346 miles · Apr 2, 2016

Fuel/propulsion System

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TAKATA RECALL MY 2008 EXPEDITION EB BROKE DOWN WHEN I WAS AT A RED LIGHT. HAD TO CALL FOR A TOW TRUCK CAUSE DIDNT WANT TO START CRANKED BUT DIDNT WANT TO RUN. BROUGHT IT HOME CHECK ENGINE LIGHT WAS ON SO CHECKED NORMAL STUFF FUSES AN RELAYS EVERYTHING SEEMED FINE NO FUSES WERE BLOWN. AM REALLY MECHANICAL MYSELF CHECKED TO SEE IF IT WAS GETTING GAS SO CHECKED PRESSURE ON FUEL RAILS AN JUSTED LIKE I GUESSED THE FIRST NO FUEL. SO DECIDED TO DROP THE GAS TANK TO SEE IF PUMP WENT OUT SO TOOK OUT PUMP AN IT HAD SHORTEN OUT ON PLUG BURN MELTED THE HARNESS. SO MY THING IS THIS SHOULD BE A RECALL AN HAVE FORD FIX IT AT NO COST. MY WORRY IS THAT WHAT IF IT HAD BLOWN UP WITH ME IN IT AN WORSE WHAT IF MY KIDS WERE IN IT AN THIS WOULD OF BEEN A DEATH TRAP EXPLOSION MORE LIKE IT THIS SHOULD BE A CONCERN TO ALL FORD OWNERS BAD PRODUCT. ISSUE THAT I HAVEN'T SEEN A RECALL ON THE FUEL SYSTEM BUT THIS SHOULD BE LOOKED INTO. AN BY THE WAY MY EXPEDITION ONLY HAS 114346 MILES THIS IS A BIG SAFETY ISSUE.

NHTSA ODI #10853080

98,000 miles · Mar 22, 2016

Suspension

AIR SHOCKS AND PUMP NEED REPLACING. VERY EXPENSIVE ALMOST FOUR THOUSAND. VEHICLE ONLY HAS 100, 000 MILES. VEHICLE IS VERY UNSTABLE.

NHTSA ODI #10850941

121,000 miles · Feb 14, 2016

Visibility/wiper

MY VEHICLE WAS PARKED IN MY HOME DRIVEWAY FOR AT LEAST 20 HOURS WITHOUT BEING DRIVEN, IN THE EXTREME MICHIGAN COLD WEATHER. THE MORNING OF, I WAS MADE AWARE THAT MY REAR WINDOW WAS TOTALLY SHATTERED. THERE WAS SHATTERED GLASS ON THE INTERIOR OF THE VEHICLE AND SHATTERED GLASS ON THE EXTERIOR SNOW COVERED GROUND. THE BACK WINDO…

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NHTSA ODI #10826078

112,000 miles · Jan 22, 2016

Structure

TL* THE CONTACT OWNS A 2008 FORD EXPEDITION. UPON INSPECTION, THE CONTACT NOTICED THAT THE BRACKET THAT HELD THE FENDER HAD LIGHT TO MODERATE CORROSION. THE VEHICLE WAS DIAGNOSED, BUT NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 112,000.

NHTSA ODI #10821740

Mileage unknown · Dec 16, 2015

Unknown Or OtherCrash

MY TRUCK WAS ON AND IN PARK WITH EMERGENCY BRAKES ENGAGED. NO HILL. I WAS ON FLAT SURFACE( MY DRIVEWAY).TRUCK WENT IN REVERSE & HIT MY NEIGHBORS HOUSE.

NHTSA ODI #10810747

Mileage unknown · Nov 7, 2015

Structure

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I HAVE CALLED FORD ABOUT THE PAINT PEELING ON THE BACK HATCH AND FRONT HOOD. THEY HAVE TOLD ME THAT THEY DO NOT HAVE A RECALL OR PROBLEMS WITH THE PAINT. I HAVE TOLD THEM THAT MANY FORD EXPEDITION OWNERS HAVE HAD THE SAME ISSUE AS INDICATED BY NHTSA REPORTS AND FIXED THEIR VEHICLE AT NO COST. ANY GIVEN DAY YOU CAN DRIVE BY ONE OF THESE VEHICLES AND YOU WILL SEE THE EXACT LOCATIONS ARE PEELING PAINT. I WOULD ASK FOR YOU TO CHECK WHY SOME ARE COVERED AND OTHERS ARE NOT TO THEN ISSUE A RECALL TO FIX ALL AFFECTED. THANK YOU FOR YOUR ASSISTANCE.

NHTSA ODI #10789008

74,000 miles · Sep 6, 2015

Structure

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I HAVE CALLED FORD ABOUT THE PAINT PEELING ON THE BACK HATCH AND FRONT HOOD. THEY HAVE TOLD ME THAT THEY DO NOT HAVE A RECALL OR PROBLEMS WITH THE PAINT. I HAVE TOLD THEM THAT MANY FORD EXPEDITION OWNERS HAVE STOPPED ME ON THE ROAD AND THAT FORD HAD REPAINTED THEIR VEHICLE FOR NOTHING. ANY GIVEN DAY YOU CAN DRIVE BY ONE OF THESE VEHICLES AND YOU WILL SEE THE EXACT LOCATIONS ARE PEELING PAINT. I WOULD ASK FOR YOU TO CHECK WHY SOME ARE COVERED AND OTHERS ARE NOT. THANK YOU FOR YOUR ASSISTANCE. *TR

NHTSA ODI #10761842

95,000 miles · Aug 18, 2015

Structure

THE PAINT ON THE REAR OF MY TRUCK STARTING COMING OFF. I READ ONLINE THAT MANY FORD EXPEDITION OWNERS HAVE THIS SAME COMPLAINT AND THAT SOME OWNERS HAVE TAKEN FORD TO COURT TO FIX THIS. THIS IS NOT RIGHT. IT IS A WELL MAINTAINED VEHICLE AND THE PAINT ONLY IN THE REAR STARTS BUBBLING UP AND THEN FALLING OFF. I THINK THIS SHOU…

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NHTSA ODI #10749609

Official recalls

08V166000 · Tires:pressure Monitoring And Regulating Systems

Apr 11, 2008

FORD IS RECALLING 158 MY 2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES EQUIPPED WITH A TIRE PRESSURE MONITORING SYSTEM (TPMS) AND THE LIMO BUILDERS PACKAGE FOR FAILING TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 138, Z"TIRE PRESSURE MONITORING SYSTEMS." THE TIRE PRESSURE WAS INCREASED FROM 35 PSI TO 40 PSI WITHOUT A COMMENSURATE UPDATE TO THE TPMS CALIBRATIONS.

Consequence & remedy

Consequence: THE TPMS INDICATOR LIGHT WILL NOT ILLUMINATE WHEN A TIRE PRESSURE IS IS 25% BELOW THE 40 PSI VALUE STATED ON THE TIRE PLACARD LABEL OCCURS.

Remedy: DEALERS WILL RECONFIGURE THE TPMS THRESHOLDS TO THE APPROPRIATE PRESSURES. THE RECALL BEGAN ON APRIL 23, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

08V058000 · Latches/locks/linkages:doors:latch

Feb 5, 2008

FORD IS RECALLING 123,632 MY 2007-2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES. THE DOOR HANDLE HOUSING EMBOSSMENT RETAINING THE BOTTOM OF THE INTERIOR DOOR HANDLE SPRING ON ALL SIDE DOORS MAY FRACTURE DURING NORMAL CUSTOMER USAGE. THIS CAN RESULT IN INSUFFICIENT SPRING FORCE TO RETURN THE HANDLE TO THE FULLY CLOSED POSITION. THE HANDLE MAY BE LOOSE CAUSING A RATTLE OR NOISE AND THE HANDLE MAY NOT RETURN TO THE FULLY CLOSED POSITION. THIS CONDITION MAY ALSO PROVIDE A DELAYED RESISTANCE WHEN ACTUATING THE HANDLE PRIOR TO OPENING THE DOOR.

Consequence & remedy

Consequence: IN THE EVENT OF A SIDE IMPACT CRASH, THE INTERIOR DOOR HANDLE MAY CAUSE THE DOOR LATCH TO OPEN INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE INTERIOR HANDLE SPRING ON ALL SIDE DOORS. THE RECALL BEGAN ON MARCH 5, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

07V541000 · Air Bags:frontal:driver Side:inflator Module

Nov 21, 2007

CERTAIN VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS SPECIFIED IN FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, 'OCCUPANT CRASH PROTECTION.' THE DRIVER AIR BAG MODULE MAY NOT HAVE BEEN PROPERLY ASSEMBLED.

Consequence & remedy

Consequence: THIS CONDITION MAY PREVENT THE DRIVER AIR BAG FROM PROPERLY DEPLOYING AND REDUCE OCCUPANT PROTECTION IN THE EVENT OF A CRASH.

Remedy: DEALERS WILL REPLACE YOUR DRIVER AIR BAG MODULE FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 20, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

PE08060 · Tire Valve Cracking

Opened Oct 14, 2008 · Closed Apr 9, 2009

Status: closed (inferred from source dates) · Tires:valve

ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO