NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
1,974 reports77,000 miles · Dec 16, 2013
Fuel System, GasolineVehicle Speed Control
ACCELERATOR PEDAL STICKS UPON ATTEMPTING TO ACCELERATE. THIS PROBLEM HAS BEEN ON AND OFF FOR THE LAST SIX MONTHS, BUT HAS WORSENED. LAST INCIDENT (12/14/13) PEDAL COMPLETELY STUCK TO FLOOR. CONTACTED DEALER AND WAS ADVISED OF A $70 DIAGNOSTIC FEE AND DEDUCTIBLE. PRIOR TO THIS INCIDENT FROM AUGUST 2011 TO AUGUST 2013 EXPERIENCE…
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ACCELERATOR PEDAL STICKS UPON ATTEMPTING TO ACCELERATE. THIS PROBLEM HAS BEEN ON AND OFF FOR THE LAST SIX MONTHS, BUT HAS WORSENED. LAST INCIDENT (12/14/13) PEDAL COMPLETELY STUCK TO FLOOR. CONTACTED DEALER AND WAS ADVISED OF A $70 DIAGNOSTIC FEE AND DEDUCTIBLE. PRIOR TO THIS INCIDENT FROM AUGUST 2011 TO AUGUST 2013 EXPERIENCED THREE INCIDENTS OF STEERING COLUMN LOCKING, COLUMN DID NOT RESPOND TO KEYS, KEYS WOULD NOT UNLOCK DOORS MANUALLY OR WITH CLICKER, AND IGNITION SWITCH WOULD NOT TURN WHEN KEY IS INSERTED. DEALER REPLACED STEERING COLUMN (2011), BUT PROBLEM RETURNED ON TWO SEPARATE OCCASIONS WITHIN TWO YEARS. ON LAST TWO VISITS TO DEALER REGARDING IGNITION PROBLEM - DEALER COULD NOT VERIFY PROBLEM EXISTED AND DEEMED THE BATTERY AS PROBLEM. DEALER REPLACED MY NEWLY INSTALLED BATTERY (LESS THAN A YEAR OLD) WITH THEIR BATTERY WITHOUT MY CONSENT AND REQUIRED ME TO PAY FOR UNAPPROVED BATTERY - WHICH I HAD THEM TO REMOVE, AND REINSTALL MY ORIGINAL BATTERY THAT WORKED FINE. CALLED ON FORD DEALER ON 12/16/13 REGARDING INCIDENT OF PEDAL STICKING, AND RECEIVED HEAD WRENCHING RESPONSE. WAS INFORMED THAT MY CAR WAS NOT ON THE LIST FOR RECALLS EVENTHOUGH FORD JUST PAID A HEFTY $17+ MILLION FINE FOR NOT RECALLING THESE FORDS FOR STICKING GAS PEDALS! *TR
NHTSA ODI #10556198
42,000 miles · Dec 14, 2013
Fuel System, GasolineVehicle Speed Control
THE ACCELERATOR WOULD NOT MOVE AT ALL ON MY 2008 FORD ESCAPE. BEFORE THE ACCELERATOR WOULD HESITATE A LITTLE BIT AND THAN GO. THIS IS AN ISSUE THAT FORD NEED TO FIX ASAP. *TR
NHTSA ODI #10556083
100,000 miles · Dec 12, 2013
Steering
HELP! I BOUGHT A BRAND NEW 2008 FORD ESCAPE AND HAVE A PRETTY GOOD RECORD OF MAINTENANCE. A WEEK AGO, I NOTICED MY STEERING WHEEL IS LOCKING. I HAVE TO RESTART SO MANY TIMES BEFORE I CAN MOVE IT. TWO DAYS AGO, I WAS EXITING FROM THE FREEWAY AND AS I TURNED, THE WHEEL LOCKED AND ALMOST CRASHED, STRAIGHT HEAD ON TO THE OPPOSITE…
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HELP! I BOUGHT A BRAND NEW 2008 FORD ESCAPE AND HAVE A PRETTY GOOD RECORD OF MAINTENANCE. A WEEK AGO, I NOTICED MY STEERING WHEEL IS LOCKING. I HAVE TO RESTART SO MANY TIMES BEFORE I CAN MOVE IT. TWO DAYS AGO, I WAS EXITING FROM THE FREEWAY AND AS I TURNED, THE WHEEL LOCKED AND ALMOST CRASHED, STRAIGHT HEAD ON TO THE OPPOSITE SIDE. THAT WAS FRIGHTENING! I CHECKED ONLINE AND SURPRISED TO FIND THOUSAND OF COMPLAINS ABOUT THE SAME INCIDENT FOR 2008 MODEL AND UP. I BELIEVE THIS IS A MECHANICAL PROBLEM AND FORD SHOULD HAVE UPDATE THE WAY HOW THEY MAKE THE ELECTRICAL SENSOR/POWER STEERING WHEEL THAT IS CAUSING THIS AND SHOULD NOT BE STUCK TO PAY $2,000 JUST TO HAVE THIS PARTS FIXED. THERE SHOULD BE A RECALL FOR THIS BEFORE SOMEONE GETS REALLY HURT AND CAUSE DEATH. *TR
NHTSA ODI #10555881
137,800 miles · Dec 12, 2013
Steering
STARTED CAR AND ATTEMPTED TO TURN WHEEL TO FIND ABSOLUTELY NO POWER STEERING, WAS ABLE TO GET CAR TO REPAIR SHOP. ONCE CAR WAS SHUT OFF AND RESTARTED, POWER STEERING WORKED PERFECTLY, THEN ONCE DRIVING IT INTERMITTENTLY WOULD STOP WORKING CAUSING SEVERELY DANGEROUS DRIVING CONDITIONS. NO WARNING LIGHTS ON VEHICLE REGARDING POWER…
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STARTED CAR AND ATTEMPTED TO TURN WHEEL TO FIND ABSOLUTELY NO POWER STEERING, WAS ABLE TO GET CAR TO REPAIR SHOP. ONCE CAR WAS SHUT OFF AND RESTARTED, POWER STEERING WORKED PERFECTLY, THEN ONCE DRIVING IT INTERMITTENTLY WOULD STOP WORKING CAUSING SEVERELY DANGEROUS DRIVING CONDITIONS. NO WARNING LIGHTS ON VEHICLE REGARDING POWER STEERING CONTROL ISSUES WERE EVER DISPLAYED. DIAGNOSTIC TEST DONE AT FORD DEALERSHIP SHOWS ERROR WITH THE SENSOR IN STEERING COLUMN, WHICH REQUIRES A COMPLETE REPLACEMENT OF STEERING COLUMN. FORD ONLINE FORUM LIST HUNDREDS OF COMPLAINTS WITH THAT EXACT SAME ISSUE, SIMILAR MILEAGE ON VEHICLE. CAR IS SCHEDULED TO BE REPAIRED BY FORD DEALERSHIP, UNABLE TO DRIVE UNTIL REPAIRED DO TO SPORADIC LOSS OF POWER STEERING. *TR
NHTSA ODI #10555847
101,000 miles · Dec 11, 2013
Steering
I STARTED MY ESCAPE ON DAY AND NOTICED THAT THE STEERING WHEEL WAS LOCKED UP, I COULD NOT TURN IT, SO I TURNED THE TRUCK OFF AND STARTED IT BACK UP AND IT WAS WORKING. IT HAS DONE THIS SEVERAL TIMES, SOMETIMES IT TAKES QUITE A FEW TIME OF TURNING IT OFF AND ON TO RESET IT. I HAVE NOT HAD ISSUES WITH IT LOCKING UP WHILE DRIVING…
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I STARTED MY ESCAPE ON DAY AND NOTICED THAT THE STEERING WHEEL WAS LOCKED UP, I COULD NOT TURN IT, SO I TURNED THE TRUCK OFF AND STARTED IT BACK UP AND IT WAS WORKING. IT HAS DONE THIS SEVERAL TIMES, SOMETIMES IT TAKES QUITE A FEW TIME OF TURNING IT OFF AND ON TO RESET IT. I HAVE NOT HAD ISSUES WITH IT LOCKING UP WHILE DRIVING, BUT I AM WORRIED ABOUT IT, SO HAVE NOT BEEN DRIVING IT. WHILE IN THE PARK POSITION THE STEERING WHEEL DOES SHIMMY A LITTLE AND MAKES A NOISE. *TR
NHTSA ODI #10555709
12,044 miles · Dec 10, 2013
Vehicle Speed Control
NO GAS PEDAL COULD NOT MOVE VEHICLE HAD TO HAVE TOWED ACCELERATOR CABLE HAS HAPPENED 2 MORE TIMES JAN 26 2010 21843 MILES DEC 2 2011 33,651 SEEMS TO BE STICKING AGAIN AT 50,000 FORD SAYS NO ONE ELSE HAVING PROBLEMS TSB 9-21-9 TELLS DIFFERENT. *TR
NHTSA ODI #10555464
54,300 miles · Dec 9, 2013
Steering
WHILE BACKING OUT OF MY DRIVEWAY THE POWER STEERING FAILED, PLACED THE ESCAPE BACK IN THE DRIVEWAY. WILL CALL THE FORD DEALER ON MONDAY. *TR
NHTSA ODI #10555317
117,000 miles · Dec 9, 2013
Steering
TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 5 MPH, THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER. THE CONTACT TURNED THE ENGINE OFF AND AFTER RESTARTING THE VEHICLE, THE STEERING WHEEL RETURNED TO NORMAL FUNCTION WITHOUT FAILURE. THE MANUFACTURER WAS MADE AWARE OF FAILURE. THE …
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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 5 MPH, THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER. THE CONTACT TURNED THE ENGINE OFF AND AFTER RESTARTING THE VEHICLE, THE STEERING WHEEL RETURNED TO NORMAL FUNCTION WITHOUT FAILURE. THE MANUFACTURER WAS MADE AWARE OF FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 117,000.
NHTSA ODI #10555270
122,000 miles · Dec 7, 2013
Steering
I PURCHASED MY 2008 FORD ESCAPE AT 71,000 MILES, NOW AT 122,000 MILES MY STEERING APPEARS TO BE LOCKING UP. OR LOSING POWER STEERING. WHILE THE VEHICLE IS IN PARK IDLING, THE STEERING WHEEL WILL MOVE FROM SIDE TO SIDE ON ITS OWN MAKING NOISE THAT SOUNDS AS IF IT IS COMING FROM THE STEERING COLUMN. THERE HAVE BEEN THOUSANDS OF CO…
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I PURCHASED MY 2008 FORD ESCAPE AT 71,000 MILES, NOW AT 122,000 MILES MY STEERING APPEARS TO BE LOCKING UP. OR LOSING POWER STEERING. WHILE THE VEHICLE IS IN PARK IDLING, THE STEERING WHEEL WILL MOVE FROM SIDE TO SIDE ON ITS OWN MAKING NOISE THAT SOUNDS AS IF IT IS COMING FROM THE STEERING COLUMN. THERE HAVE BEEN THOUSANDS OF COMPLAINTS ON THIS. FORD NEEDS TO RECALL THIS BEFORE SOMEONE GETS HURT. DRIVING DOWN THE HIGHWAY AT 70 MPH, AND STEERING LOCKS UP. THIS IS AN ACCIDENT WAITING TO HAPPEN. I CALLED FORD AND THEY HAVE YET TO DO ANYTHING ABOUT IT. AS MANY COMPLAINTS THEY HAVE OUT THERE WITH THIS ISSUE, YOU THINK THEY WOULD TAKE THIS INTO CONSIDERATION AND THE SAFETY CONCERNS FOR THIS. *TR
NHTSA ODI #10555163
62,000 miles · Dec 3, 2013
Steering
IN FEB. 2013, THE POWER STEERING WENT OUT ON OUR 2008 FORD ESCAPE. AFTER SHUTTING DOWN THE ENGINE, I RESTARTED THE ENGINE AND THE PROBLEM WAS GONE. I TOOK THE VEHICLE TO THE FORD DEALER WHERE I PURCHASED THE SUV, THEY TOLD ME IT WAS ONLY AN ANOMALY, AND PROBABLY WOULD NEVER HAPPEN AGAIN. AT THAT TIME THE VEHICLE WAS UNDER AN EXT…
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IN FEB. 2013, THE POWER STEERING WENT OUT ON OUR 2008 FORD ESCAPE. AFTER SHUTTING DOWN THE ENGINE, I RESTARTED THE ENGINE AND THE PROBLEM WAS GONE. I TOOK THE VEHICLE TO THE FORD DEALER WHERE I PURCHASED THE SUV, THEY TOLD ME IT WAS ONLY AN ANOMALY, AND PROBABLY WOULD NEVER HAPPEN AGAIN. AT THAT TIME THE VEHICLE WAS UNDER AN EXTENDED WARRANTY. ON NOV. 3RD, MY WIFE WAS DRIVING AROUND A TURN WHEN THE STEERING WENT OUT AGAIN. SHE NARROWLY MISSED HITTING 2 CARS. I TOOK THE VEHICLE IN TO THE SAME GARAGE, AND ONCE AGAIN THE PROBLEM WAS GONE AFTER RE-STARTING. AFTER SEVERAL DAYS I WAS TOLD THAT THE PROBLEM HAD BEEN LOCATED, AND IT WAS A SENSOR ATTACHED TO THE STEERING COLUMN, WHICH NECESSITATED A $957.14 REPAIR BILL. UNFORTUNATELY, THE EXTENDED WARRANTY HAD NOW EXPIRED. THE DEALERSHIP SAID THERE EXISTED NO RELIEF AS THERE HADN'T BEEN A RECALL FOR SAID PROBLEM. I HAVE NOW DISCOVERED THAT THIS HAS BEEN A COMMON AND ONGOING OCCURRENCE WITH THIS VEHICLE. THERE ARE MULTIPLE WEBSITES WHICH ATTEST TO SAID PROBLEM INCLUDING WWW.ABOUTAUTOMOBILE.COM/COMPLAINT/2008/FORD/ESCAPE/STEERING, WHICH LISTS 155 COMPLAINTS FOR THIS PROBLEM. THERE HAVE BEEN LITERALLY THOUSANDS OF SUCH COMPLAINTS YET NO RECALL. THIS IS AN ONGOING SAFETY PROBLEM, AND WHO KNOWS HOW MANY ACCIDENTS AND/OR DEATHS HAVE BEEN ATTRIBUTED TO THIS DEFECT. I AM TOLD THAT THIS ELECTRICAL STEERING FEATURE WAS FIRST UTILIZED ON THE 2008 FORD ESCAPE, WHETHER IT WAS USED ON OTHER MODELS, I AM NOT AWARE. HARD TO BELIEVE FORD ALLOWED US TO DRIVE THIS VEHICLE WHEN THEY WERE AWARE OF THE DEFECT I CERTAINLY HOPE YOU CAN SAVE OTHERS FROM SUFFERING NEGATIVE CONSEQUENCES IN THE FUTURE. *TR
NHTSA ODI #10554704
Official recalls
3Sep 29, 2015
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Sep 3, 2014
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
May 29, 2014
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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