NHTSA owner reports · September 18, 2026 snapshot.
Unknown Or Other complaints
55 reportsClear category filter167,000 miles · Jan 28, 2021
StructureSuspensionUnknown Or Other
TOOK VEHICLE INTO FORD DEALER FOR SERVICE ON FRONT WHEEL, YESTERDAY 1/ 27/ 2021, WHICH IS UNRELATED. SERVICEMAN TOLD ME THAT, DUE TO EXCESSIVE RUST, THE UNDERFRAME HAS UP TO SIX CRACKS IN IT AND THAT THE VEHICLE IS UNSAFE TO DRIVE. THE VEHICLE IS THIRTEEN YEARS OLD. HE STATED THAT THERE IS NO REPAIR FOR THIS EXCEPT TO REPLAC…
Read full complaint
TOOK VEHICLE INTO FORD DEALER FOR SERVICE ON FRONT WHEEL, YESTERDAY 1/ 27/ 2021, WHICH IS UNRELATED. SERVICEMAN TOLD ME THAT, DUE TO EXCESSIVE RUST, THE UNDERFRAME HAS UP TO SIX CRACKS IN IT AND THAT THE VEHICLE IS UNSAFE TO DRIVE. THE VEHICLE IS THIRTEEN YEARS OLD. HE STATED THAT THERE IS NO REPAIR FOR THIS EXCEPT TO REPLACE THE WHOLE UNIBODY UNDERFRAME, WHICH FORD TAKES NO RESPONSIBILITY FOR. I HAD TO REPLACE THE TWO REAR SHOCK TOWER HOUSINGS BECAUSE ONE POPPED THROUGH THE FLOOR ON SEPT., 2020. THE OUTER BODY HAS SOME RUST BUT LOOKS GOOD, NORMAL RUST FOR IT'S AGE. ON THE INTERNET I RESEARCHED THE PROBLEM AND IT SHOWS THAT THE 2001 TO 2003 ESCAPES HAVE HAD A POSSIBLE RECALL AND SHOWS THAT ONE FORD DEALER HAD A 'FIX' FOR THE ENGINE CRADLE, THAT DID NOT WORK OUT WELL. THERE ARE NUMEROUS COMPLAINS ONLINE ABOUT UNDERCARRIAGE RUST AND ITS PROBLEMS. I'VE ALSO TALKED TO A BODY SHOP OWNER AND HE TELLS ME THAT THEY GET SEVERAL ESCAPES A YEAR FOR THIS PROBLEM. WHEN I TOOK MY VEHICLE IN TO GET THE REAR WHEEL HOUSE MOUNTINGS REPLACED, THERE WAS ANOTHER ESCAPE BEING REPAIRED FOR THE SAME THING IN FROM OF MINE. MY VEHICLE WAS REPAIRED AT IRON MIKE'S METAL FAB SHOP IN FLINT, MI. 810 234 2996, OF COURSE WELDING ANY METAL TO RUSTED METAL HAS NO GUARANTEE.. TRUCK WAS IN MOTION ON A RESIDENTIAL STREET WHEN THE SHOCK STARTED BREAKING THROUGH THE FLOOR, AROUND MARCH OF 2019. NOW I AM STUCK WITH A VEHICLE THAT I HAVE TO USE, WHICH IS UNSAFE TO DRIVE. THIS VEHICLE, ACCORDING TO YOUR STANDARD IS UNDER FIFTEEN YEARS OLD.
NHTSA ODI #11390515
12 miles · Nov 26, 2020
Service BrakesUnknown Or Other
DRIVING FOR THE 1ST COUPLE OF MILES WAS FINE. PROBLEM HAPPENED AFTER STOPPING THE CAR 1ST TIME AT FRIENDS HOUSE THEN 2ND TIME AFTER GAS STATION STOP. AFTER CAR WAS RE~ENTERED ONTO THE ROAD IT WOULD NOT GO OVER 15 MPH AND FELT LIKE THE BRAKES WERE ON. THIS WAS AFTER THE 2ND TRIP TO THE MECHANIC ABOUT THIS PROBLEM. THE MECHANIC CO…
Read full complaint
DRIVING FOR THE 1ST COUPLE OF MILES WAS FINE. PROBLEM HAPPENED AFTER STOPPING THE CAR 1ST TIME AT FRIENDS HOUSE THEN 2ND TIME AFTER GAS STATION STOP. AFTER CAR WAS RE~ENTERED ONTO THE ROAD IT WOULD NOT GO OVER 15 MPH AND FELT LIKE THE BRAKES WERE ON. THIS WAS AFTER THE 2ND TRIP TO THE MECHANIC ABOUT THIS PROBLEM. THE MECHANIC COULDN'T FIGURE OUT THE PROBLEM AND STARTED RESEARCHING . AFTER TALKING TO FRIENDS AT PARTS STORE HE WAS TOLD THERE IS A CLASS ACTION LAW SUIT ON THIS VEHICLE FOR THIS PROBLEM. I HAVE ONLY HAD VEHICLE FOR 5 MONTHS SO I AM HAVING A HARD TIME FINDING ANY WAY TO PARTICIPATE IN THIS. IT IS POSSIBLE PREVIOUS OWNER WAS ATTEMPTED TO CONTACT BUT HAS MOVED SEVERAL TIMES SINCE ORIGINAL PURCHASE. CAN YOU HELP ME WITH THIS, OR WILL FORD CONTACT ME SINCE TITLE IS NOW IN MY NAME. THIS IS A SAFETY ISSUE.
NHTSA ODI #11376465
215,561 miles · Sep 4, 2020
Electrical SystemService BrakesUnknown Or Other
SUDDENLY THE BRAKE SYSTEM FAILS CAUSING THE BRAKE PEDAL TO GO ALL THE WAY TO FLOOR MAKING IT DIFFICULT TO STOP PROPERLY.
NHTSA ODI #11353193
115,000 miles · Aug 18, 2020
Fuel/propulsion SystemPower TrainUnknown Or Other
MY CAR HAS DISPLAYED THE ISSUES THIS MODEL WAS RECALLED FOR NUMEROUS TIMES AND NOW WILL NOT START AGAIN. IT STOPPED DRIVING UNEXPECTEDLY ON SEVERAL OCCASIONS WHEN I HAVE BEEN DRIVING ON BOTH FREEWAYS AND RESIDENTIAL STREETS. WHEN IT HAPPENS IT BECOMES IMPOSSIBLE TO STEER, GAS AND BRAKE HAVE NO EFFECT, AND FLASHES A MESAGE THAT S…
Read full complaint
MY CAR HAS DISPLAYED THE ISSUES THIS MODEL WAS RECALLED FOR NUMEROUS TIMES AND NOW WILL NOT START AGAIN. IT STOPPED DRIVING UNEXPECTEDLY ON SEVERAL OCCASIONS WHEN I HAVE BEEN DRIVING ON BOTH FREEWAYS AND RESIDENTIAL STREETS. WHEN IT HAPPENS IT BECOMES IMPOSSIBLE TO STEER, GAS AND BRAKE HAVE NO EFFECT, AND FLASHES A MESAGE THAT SAYS TO STOP SAFELY NOW (EVEN THOUGH YOU HAVE NO CONTROL OVER IT ANYWAY). IT SOUNDS EXACTLY LIKE WHAT HAPPENS IN THE ONE OF THE HANDFUL OF RECALLS I'VE READ ABOUT FOR THIS CAR, YET MY VIN NUMBER SAYS THERE ARE NONE ASSOCIATED WITH IT AND I THINK THAT NEEDS TO BE REEXAMINED.
NHTSA ODI #11350143
Mileage unknown · Jul 7, 2020
EngineSuspensionUnknown Or Other
VALVE COVER GASKET LEAKS, SUSPENSION CONTROL ARM BOTH SIDES CRACKING, AC CONDENSER LEAKING
NHTSA ODI #11338044
150,000 miles · Feb 4, 2020
EngineUnknown Or OtherVehicle Speed Control
RANDOMLY THE CAR WILL 'STALL' TO TO SPEAK EVEN THOUGH IT IS AN AUTOMATIC AND NOT A 5-SPEED. WHEN I SAY STALL I AM REFERRING TO WHEN I AM STOPPED AT A STOP SIGN, RED LIGHT, YIELDING TO TURN, ETC - WHEN I GO TO HIT THE GAS THE RPM'S REV UP HIGH AND THE CAR SPEED IS VERY LOW AND AT A ROLLING SPEED - EVEN THOUGH I PUSH DOWN ALL OF T…
Read full complaint
RANDOMLY THE CAR WILL 'STALL' TO TO SPEAK EVEN THOUGH IT IS AN AUTOMATIC AND NOT A 5-SPEED. WHEN I SAY STALL I AM REFERRING TO WHEN I AM STOPPED AT A STOP SIGN, RED LIGHT, YIELDING TO TURN, ETC - WHEN I GO TO HIT THE GAS THE RPM'S REV UP HIGH AND THE CAR SPEED IS VERY LOW AND AT A ROLLING SPEED - EVEN THOUGH I PUSH DOWN ALL OF THE WAY IN ORDER TO GET THE CAR TO SPEED UP TO AVOID BEING STRUCK MY OTHER VEHICLES WHEN TURNING. THE CAR WILL THEN REGAIN ALL SPEED AT ONCE - INSTEAD OF GRADUALLY. THIS HAS HAPPENED NUMEROUS TIMES WHILE I AM TRYING TO MERGE ONTO AN ONCOMING INTERSTATE RAMP OR AM AT A RED LIGHT OR STOP SIGN. I HAVE MISSED BEING HIT THUS FAR BUT HAVE HAD A FEW CLOSE CALLS. I HAVE A CHECK ENGINE LIGHT ON AND HAVE TAKEN IT TO SEVERAL DEALERSHIPS AND AUTO MECHANIC SHOPS THAT HAVE BEEN UNABLE TO DETERMINE AN ISSUE WITH THE CAR. THEY HAVE READ THE CHECK ENGINE CODE AND HAVE FOUND NOTHING WRONG WITH THE CAR.
NHTSA ODI #11306945
1,200,000 miles · Dec 31, 2019
Service BrakesUnknown Or Other
WHILE DRIVING IT WAS HARD TO PUSH ON BRAKES AND WHEN I TOOK MY FOOT OFF OF THE GAS IT VEHICLE WOULD STOP. SO I TOOK IT TO MECHANIC AND HE SAID MY BRAKES WENT W CALIBER OR WHEEL BEARING. A FEW WEEKS LATER SAME THING HAPPEN ALL NEEDED REPLACED NOW AGAIN ITS HAPPENED. THIS IS TO MUCH SOMETHING HAS TO BE WRONG. IT WOULD PULL BACK…
Read full complaint
WHILE DRIVING IT WAS HARD TO PUSH ON BRAKES AND WHEN I TOOK MY FOOT OFF OF THE GAS IT VEHICLE WOULD STOP. SO I TOOK IT TO MECHANIC AND HE SAID MY BRAKES WENT W CALIBER OR WHEEL BEARING. A FEW WEEKS LATER SAME THING HAPPEN ALL NEEDED REPLACED NOW AGAIN ITS HAPPENED. THIS IS TO MUCH SOMETHING HAS TO BE WRONG. IT WOULD PULL BACK AND BURN THE BRAKES UP. I MEAN IT WAS HARD TO GET IT TWO 25 MILES PER HOUR. THIS IS THE 3RD TIME. THIS HAPPENED WHILE I WAS DRIVING EACH TIME. THE VEHICLE FELT LIKE IT WAS PULLING BACK, HARD TO GO FORWARD THEN HARD TO PUSH ON BRAKES THEN THE BRAKES STATED SMOKING.
NHTSA ODI #11292302
Mileage unknown · Aug 26, 2019
Electrical SystemSteeringUnknown Or Other
WHILE DRIVING FROM MIDLAND TEXAS TO EL PASO TEXAS ON THE WAY BACK MY CAR STARTED TO SLOW DOWN, ON THE INSTRUMENT CLUSTER IT STATED SAFELY STOP THIS WILL BE THE 2ND TIME THIS HAS HAPPENED TO ME I WAS INFORMED THAT IT CAN BE THE MEC PUMP BUT WHEN CALLING FORD AND PUTTING IT IN MY VIN NUMBER IT DOESN'T SHOW THAT MY VEHICLE IS ONE O…
Read full complaint
WHILE DRIVING FROM MIDLAND TEXAS TO EL PASO TEXAS ON THE WAY BACK MY CAR STARTED TO SLOW DOWN, ON THE INSTRUMENT CLUSTER IT STATED SAFELY STOP THIS WILL BE THE 2ND TIME THIS HAS HAPPENED TO ME I WAS INFORMED THAT IT CAN BE THE MEC PUMP BUT WHEN CALLING FORD AND PUTTING IT IN MY VIN NUMBER IT DOESN'T SHOW THAT MY VEHICLE IS ONE OF THE ONES THAT PARTICULAR HAS A RECALL ON, IT IS ALSO HAVING STEERING ISSUES PARTS HAVE BEEN REPLACED, YET STILL THE STEERING WHEEL SEEMS LOOSE
NHTSA ODI #11246495
90,000 miles · Jul 27, 2019
Fuel/propulsion SystemUnknown Or Other
TAKATA RECALL.. MY 2008 FORD ESCAPE WHEN IT SHIFTS TO 4TH GEAR IT GOES DOWN THEN SHAKES AND GOES UP A GEAR
NHTSA ODI #11235216
138,000 miles · May 17, 2019
Electrical SystemUnknown Or Other
WE HAVE BEEN HAVING ELECTRICAL SURGES IN OUR 2008 FORD ESCAPE XLS. THE SURGES ARE BECOMING MORE FREQUENT. THEY WILL HAPPEN WHEN WE ARE AT A STOP LIGHT, GETTING READY TO GO; AFTER HAVING MY FOOT ON THE GAS FOR A SECOND (OR LESS) A POWER SURGE WILL HAPPEN IN THE CAR (ABS LIGHT POPS ON AND 2 OTHERS). IT ALSO HAPPENS WHEN WE ARE DRI…
Read full complaint
WE HAVE BEEN HAVING ELECTRICAL SURGES IN OUR 2008 FORD ESCAPE XLS. THE SURGES ARE BECOMING MORE FREQUENT. THEY WILL HAPPEN WHEN WE ARE AT A STOP LIGHT, GETTING READY TO GO; AFTER HAVING MY FOOT ON THE GAS FOR A SECOND (OR LESS) A POWER SURGE WILL HAPPEN IN THE CAR (ABS LIGHT POPS ON AND 2 OTHERS). IT ALSO HAPPENS WHEN WE ARE DRIVING ON THE HIGHWAY GOING 60 OR 70 MPH AND ALL OF A SUDDEN A POWER SURGE HAPPENS. I DO NOT HAVE A CURRENT VIDEO OF THIS HAPPENING, BUT I WILL BE SURE TO GET ONE WITHIN THE NEXT DAY OR SO TO BE SURE I HAVE THIS PROOF ON FILE FOR YOU, IF NEEDED. PLEASE HELP US WITH THIS ISSUE. THIS HAS BEEN ONGOING SINCE WINTER. WE ORIGINALLY THOUGHT THE ENGINE JUST NEEDED TO WARM UP BECAUSE OF HOW COLD WINTER GOT BUT IT IS NOW WARMER AND THE PROBLEM PERSISTS. THE DATE BELOW IS THE MOST RECENT INCIDENT, THE FIRST TIME WE HAD A POWER SURGE WAS IN LATE JANUARY.
NHTSA ODI #11208194
Official recalls
3Sep 29, 2015
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Sep 3, 2014
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
May 29, 2014
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
Illustration