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2008 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2008 Ford Escape do not stand out strongly from the model-year median of 996.

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When problems were reported

Mileage at the reported incident

1,714 reports with mileage · 260 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,127 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 329 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 175 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

59 crash reports6 fire reports36 injury reports

Suspension complaints

31 reports
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153,000 miles · Jan 4, 2015
Power TrainSuspension

TRANSMISSION SLIPPING. NO 2ND OR 4TH. *TR

NHTSA ODI #10669919

91,259 miles · Nov 21, 2014
Service BrakesSuspension

TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THE ABS AND THE TRACTION CONTROL WARNING LIGHTS ILLUMINATED INTERMITTENTLY. IN ADDITION, THE STEERING WHEEL BECAME DIFFICULT TO TURN. THE CONTACT ALSO STATED THAT THE BRAKE PEDAL WAS DEPRESSED AND FAILED TO RESPOND INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN INDEPE…

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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THE ABS AND THE TRACTION CONTROL WARNING LIGHTS ILLUMINATED INTERMITTENTLY. IN ADDITION, THE STEERING WHEEL BECAME DIFFICULT TO TURN. THE CONTACT ALSO STATED THAT THE BRAKE PEDAL WAS DEPRESSED AND FAILED TO RESPOND INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE DRIVER AND PASSENGER SIDE AXLE AND AXLE ASSEMBLY NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 91,259.

NHTSA ODI #10660143

190,000 miles · Jun 16, 2014
Suspension

I HAVE PROBLEMS WITH THE BEARINGS. I GO SLOW AND TURN. THE SAME SIDE CONTINUES TO NEED REPAIR I HAVE REPAIRED IT 3 TIMES IN 3 YEARS AND NOW IT IS MESSING UP AGAIN. I HAVE BEEN TO 2 DIFFERENT MECHANICS AND THEY BOTH SAID THE SAME THING (THAT THE BEARINGS GO OUT ON THESE CARS OFTEN ) I THINK THE CAR MY BE TOO HEAVY FOR THE WHEEL S…

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I HAVE PROBLEMS WITH THE BEARINGS. I GO SLOW AND TURN. THE SAME SIDE CONTINUES TO NEED REPAIR I HAVE REPAIRED IT 3 TIMES IN 3 YEARS AND NOW IT IS MESSING UP AGAIN. I HAVE BEEN TO 2 DIFFERENT MECHANICS AND THEY BOTH SAID THE SAME THING (THAT THE BEARINGS GO OUT ON THESE CARS OFTEN ) I THINK THE CAR MY BE TOO HEAVY FOR THE WHEEL SYSTEM THEY CHOSE NOT SURE BUT IT STARTS TO PULL MY STEERING WHEEL TO THAT SIDE AND I HAVE HAD 2 ALIGNMENTS BECAUSE OF THIS ISSUE HELP! *TR

NHTSA ODI #10598420

Mileage unknown · Feb 9, 2014
SteeringSuspensionUnknown Or Other

SERIOUS VIBRATION, LOT OF CRACKING NOISE, STEERING WHEEL LOCKING UP, HAVE TO ADJUST STEERING WHEEL TO START VEHICLE. *TR

NHTSA ODI #10563614

72,900 miles · Jan 24, 2013
SteeringSuspension

1/22/13-STARTED MY VEHICLE UP AT 8AM AND THE POWER STEERING WOULD NOT ENGAGE, THINKING IS WAS DUE TO COLD, I STOPPED THE VEHICLE AND RESTARTED THE VEHICLE UP, POWER ASSIST ENGAGE AND I DROVE THE VEHICLE APPROX 1/4MILE WHEN I ATTEMPTED TO MAKE A LEFT TURN THE POWER ASSIST FAILED AND NEARLY COLLIDED MY VEHICLE ONTO ONCOMING TRAFFI…

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1/22/13-STARTED MY VEHICLE UP AT 8AM AND THE POWER STEERING WOULD NOT ENGAGE, THINKING IS WAS DUE TO COLD, I STOPPED THE VEHICLE AND RESTARTED THE VEHICLE UP, POWER ASSIST ENGAGE AND I DROVE THE VEHICLE APPROX 1/4MILE WHEN I ATTEMPTED TO MAKE A LEFT TURN THE POWER ASSIST FAILED AND NEARLY COLLIDED MY VEHICLE ONTO ONCOMING TRAFFIC DUE TO STEERING FAILURE; I IMMEDIATELY DROVE HOME AND PARKED THE VEHICLE. ON 1/23/13 I DROVE THE VEHICLE VERY CAREFULLY TO A NEARBY FORD DEALERSHIP (APPROX 2 MILES FROM HOME). I WAS ADVISED BY THE SERVICE REPRESENTATIVE (AFTER A DIAGNOSTIC TEST) THAT THE STEERING COLUMN REQUIRES REPLACEMENT DUE TO THE ELECTRONIC MODULE FAILURE AS IT IS PART OF THE VEHICLES ELECTRONIC POWER ASSIST SYSTEM (EPAS) AND WAS QUOTED A REPAIR PRICE (>1400.00). I DID SOME ONLINE RESEARCH AND FOUND THAT THIS TYPE OF STEERING FAILURE IS EXTREMELY COMMON WITH THIS VEHICLE AND THE EPAS AND MANY MANY COMPLAINTS HAVE BEEN REGISTERED BY CONSUMERS ON THIS EXACT STEERING PROBLEM. DUE TO THE UNPREDICTABILITY, POTENTIAL DANGER AND THE COMMONALITY OF THIS TYPE OF COMPLAINT WITH THIS TYPE OF VEHICLE, COULD THIS WARRANT A RECALL OF THIS VEHICLE OR AT LEAST A SERVICE BULLETIN OF THIS POTENTIALLY CATASTROPHIC STEERING ISSUE? *TR

NHTSA ODI #10494602

38,000 miles · Oct 18, 2011
SuspensionCrash

TRAVELING ABOUT 35-40 MPH. THE LEFT REAR LOWER CONTROL ARM BROKE IN HALF. AS A RESULT OF THIS FAILURE THE CAR JERKED HARD TO THE LEFT THAN BACK TO THE RIGHT AND THEN ROLLED OVER ON TO THE DRIVERS SIDE AND RESTED THERE WITH THE SIDE CURTAIN AIR BAGS DEPLOYED. I HAVE CONTACTED THE LOCAL DEALER. THE DEALER BACKED OFF THIS IMMEDIATE…

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TRAVELING ABOUT 35-40 MPH. THE LEFT REAR LOWER CONTROL ARM BROKE IN HALF. AS A RESULT OF THIS FAILURE THE CAR JERKED HARD TO THE LEFT THAN BACK TO THE RIGHT AND THEN ROLLED OVER ON TO THE DRIVERS SIDE AND RESTED THERE WITH THE SIDE CURTAIN AIR BAGS DEPLOYED. I HAVE CONTACTED THE LOCAL DEALER. THE DEALER BACKED OFF THIS IMMEDIATELY AND SAID TO CONTACT FORD DIRECTLY. I CONTACTED FORD VIA THE CORPORATE WEB SITE 4 TIMES WITH NO RESPONSE. I ALSO RETURNED TO THE LOCAL DEALER FOR GUIDANCE THEY GAVE ME THE PHONE NUMBER OF THE DISTRICT MANAGER. I CALLED AND LEFT A MESSAGE. I HAVE YET TO GET A RESPONSE. I HAVE PICTURES IF DESIRED. *TR

NHTSA ODI #10430722

15,000 miles · Jun 10, 2010
SuspensionTiresWheels

I HAVE BEEN HAVING AN ONGOING PROBLEM WITH MY 2008 FORD ESCAPE. I HAVE READ ONLINE OF MANY COMPLAINTS AS WELL WITH THE SAME PROBLEM. I HAVE A REALLY LOUD SOUND LIKE I AM DRIVING AN AIRPLANE AND IT IS COMING FROM THE TIRES. I HAVE ROTATED, ALIGNED, AND BALANCED MY TIRES AND THE NOISE IS STILL THERE. THE TIRES HAVE ALSO STARTED TO…

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I HAVE BEEN HAVING AN ONGOING PROBLEM WITH MY 2008 FORD ESCAPE. I HAVE READ ONLINE OF MANY COMPLAINTS AS WELL WITH THE SAME PROBLEM. I HAVE A REALLY LOUD SOUND LIKE I AM DRIVING AN AIRPLANE AND IT IS COMING FROM THE TIRES. I HAVE ROTATED, ALIGNED, AND BALANCED MY TIRES AND THE NOISE IS STILL THERE. THE TIRES HAVE ALSO STARTED TO CUP. I WAS TOLD BY BRAKE CHECK THAT I HAD BAD SHOCKS, BUT I DID A FEW TESTS TO BE SURE OF THAT. IT IS NOT THE SHOCKS. THERE IS SOMETHING WITH THE VEHICLE. IT WORRIES ME THAT IT MAY BE THE VEHICLE ITSELF AND MY FAMILY AND I MAY BE IN DANGER. I AM CHANGING OUT THE TIRES WITH NEW ONES. BUT I REMEMBER THE EXPLORER CASE AND HOW IT WAS BLAMED ON THE TIRES, BUT WHY IS IT THAT THERE IS A PROBLEM WITH FORD VEHICLES AND TIRES. THERE ARE MANY FORD VEHICLES WITH THIS PROBLEM AND CHANGING OUT THE TIRES WITH A DIFFERENT BRAND DOES NOT HELP. SOMEBODY NEEDS TO DO SOMETHING ABOUT THIS BEFORE MORE ARE KILLED BECAUSE OF FORD'S NEGLECT AND POORLY DESIGN OF THEIR VEHICLES. I HAD AN OLD CHEVROLET CAVALIER AND NEVER HAD ANY PROBLEMS. I NEVER DID ANYTHING WITH MY TIRES AND IT RAN BEAUTIFUL. I BOUGHT THIS ESCAPE BRAND NEW AND IT HAS OCCURRED EARLY ON ABOUT 15,000 MILES AND FORD WILL IGNORE IT EVEN WHEN YOU TAKE IT TO THE DEALERSHIP. THEY WILL TELL YOU IT IS NOT COVERED UNDER YOUR WARRANTY. WHY IS IT THAT I HAVE HAD SO MANY PROBLEMS WITH A BRAND NEW VEHICLE (MY FIRST) AND ALL THE OLD AND USED CARS I HAD BEFORE NEVER GAVE ME THIS MUCH GRIEF. I AM PAYING FORD TO GIVE ME A CAR WITH PROBLEMS. IT IS ALL THE TIRES AND MAINLY IN THE REAR THAT I HEAR THE MOST NOISE COME FROM. PLEASE HELP!!!!! *TR

NHTSA ODI #10335611

Mileage unknown · Feb 12, 2009
Suspension

WHEN STANDING AT THE REAR OF THE VEHICLE IT HAS A NOTICEABLE LEAN TO THE DRIVERS' SIDE (BOTH FRONT AND REAR) OF ALMOST 1/2 INCH. THERE HAVE BEEN NO MODIFICATIONS DONE, TIRES ARE ALL THE SAME SIZE AND PROPERLY INFLATED AND IT DOESN'T MATTER IF THE TANK IS FULL OR EMPTY. DEALER ACKNOWLEDGES THE PROBLEM BUT IS UNWILLING TO PURS…

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WHEN STANDING AT THE REAR OF THE VEHICLE IT HAS A NOTICEABLE LEAN TO THE DRIVERS' SIDE (BOTH FRONT AND REAR) OF ALMOST 1/2 INCH. THERE HAVE BEEN NO MODIFICATIONS DONE, TIRES ARE ALL THE SAME SIZE AND PROPERLY INFLATED AND IT DOESN'T MATTER IF THE TANK IS FULL OR EMPTY. DEALER ACKNOWLEDGES THE PROBLEM BUT IS UNWILLING TO PURSUE IT. *TR

NHTSA ODI #10258431

21,800 miles · Aug 28, 2008
Suspension

RECENTLY BOUGHT A DEALER CERTIFIED USED 2008 FORD ESCAPE WITH 21,800 MILES. IMMEDIATELY NOTICED EXTREMELY ANNOYING NOISE COMING FROM REAR TIRES AT HIGHER SPEEDS. TOOK INTO DEALER AND WAS ADVISED THAT IT IS FROM EXCESSIVE WEAR ON THE INSIDE OF REAR TIRE(S), THOUGH AT FIRST GLANCE THE TIRES APPEAR TO BE IN GOOD SHAPE WITH QUITE …

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RECENTLY BOUGHT A DEALER CERTIFIED USED 2008 FORD ESCAPE WITH 21,800 MILES. IMMEDIATELY NOTICED EXTREMELY ANNOYING NOISE COMING FROM REAR TIRES AT HIGHER SPEEDS. TOOK INTO DEALER AND WAS ADVISED THAT IT IS FROM EXCESSIVE WEAR ON THE INSIDE OF REAR TIRE(S), THOUGH AT FIRST GLANCE THE TIRES APPEAR TO BE IN GOOD SHAPE WITH QUITE A BIT OF "GOOD TREAD" LEFT ON THEM. THEY SAID THAT THERE COULD BE A FEW FACTORS THAT CONTRIBUTED TO THIS. THERE WAS NOT MUCH THEY COULD DO BECAUSE THEY DO NOT WARRANTY THE TIRES. AFTER DOING SOME RESEARCH ONLINE I NOTE THAT THERE ARE QUITE A FEW COMPLAINTS ABOUT EXCESSIVE WEAR ON THE CONTINENTAL TIRES ON THE 2008 FORD ESCAPE. IT IS QUITE OBVIOUS WHY FORD HAS SWITCHED TO ANOTHER TIRE (MICHELIN I BELIEVE) FOR THEIR 2009 TIRES. THEY ADVISE THE SWITCH WAS FOR BETTER "FUEL ECONOMY" BUT I SUSPECT THEY ARE GETTING MANY COMPLAINTS ABOUT EXCESSIVE INSIDE WEAR ON THE CONTINENTAL TIRES. IT IS A SHAME THAT FORD DOES NOT COME OUT AND ADDRESS THIS PROBLEM WITH CONSUMERS. IN ANY EVENT, I CONVINCED MY DEALER TO PAY FOR TWO NEW TIRES AND I WILL PAY FOR TWO NEW TIRES. I SIMPLY COULD NOT LIVE WITH THE NOISE COMING FROM THE TIRES. *TR

NHTSA ODI #10240134

19,000 miles · Jun 21, 2008
SuspensionTires

FIRST OF ALL, I CANNOT SAY WITH ANY CERTAINTY WEATHER THE ISSUE IS WITH THE AUTOMOBILE OR THE FACTORY ORIGINAL TIRES. I CAN ONLY SUSPECT IT IS WITH THE AUTOMOBILE BASED ON 30 YEARS OF EXPERIENCE OF OWNING AND OPERATING AUTOMOBILES. 1. EXCESSIVELY LOUD NOISE FROM THE FACTORY ORIGINAL TIRES. 2. AFTER 19,000 MILES ALL 4 FACTORY…

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FIRST OF ALL, I CANNOT SAY WITH ANY CERTAINTY WEATHER THE ISSUE IS WITH THE AUTOMOBILE OR THE FACTORY ORIGINAL TIRES. I CAN ONLY SUSPECT IT IS WITH THE AUTOMOBILE BASED ON 30 YEARS OF EXPERIENCE OF OWNING AND OPERATING AUTOMOBILES. 1. EXCESSIVELY LOUD NOISE FROM THE FACTORY ORIGINAL TIRES. 2. AFTER 19,000 MILES ALL 4 FACTORY ORIGINAL TIRES ARE WEARING DOWN ON THE INSIDE OF THE TREAD ONLY. 3. I WAS OFFERED A NEW SET OF TIRES FROM THE DEALER SERVICE CENTER AT A REDUCED COST. *TR

NHTSA ODI #10231886

Official recalls

3

15V606000 · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:floor Shift

Sep 29, 2015

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence & remedy

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Additional source detail variants (2)

Power Train:automatic Transmission:lever And Linkage:floor Shift

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Power Train:automatic Transmission:gear Position Indication (prndl)

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

14V526000 · Hybrid Propulsion System

Sep 3, 2014

Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.

Consequence & remedy

Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.

14V284000 · Steering:electric Power Assist System

May 29, 2014

Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.

Consequence & remedy

Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP15001 · Loss Of Power Steering While Driving

Opened Apr 1, 2015 · Closed Jun 14, 2018

Status: closed (inferred from source dates) · Steering:electric Power Assist System

On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

PE08060 · Tire Valve Cracking

Opened Oct 14, 2008 · Closed Apr 9, 2009

Status: closed (inferred from source dates) · Tires:valve

ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO

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