NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
19 reportsClear category filter35,000 miles · Apr 28, 2011
Service Brakes, Hydraulic
MY DAUGHTER (WHO DRIVES THE VAN) COMPLAINED FOR 6 MONTHS THAT HER ABS ON HER BRAKES WAS CAUSING THE BRAKES TO LET GO THEN GRAB EVEN AT VERY LOW SPEEDS. I TOOK THE ESCAPE TO THE DEALER FOR ADDITIONAL TIRE PROBLEMS PLUS AN ALIGNMENT, SINCE THE TIRES HAD CUPPED, AND WAS TOLD THAT NOTHING WAS WRONG WITH THE BRAKES. AFTER CONTINUED…
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MY DAUGHTER (WHO DRIVES THE VAN) COMPLAINED FOR 6 MONTHS THAT HER ABS ON HER BRAKES WAS CAUSING THE BRAKES TO LET GO THEN GRAB EVEN AT VERY LOW SPEEDS. I TOOK THE ESCAPE TO THE DEALER FOR ADDITIONAL TIRE PROBLEMS PLUS AN ALIGNMENT, SINCE THE TIRES HAD CUPPED, AND WAS TOLD THAT NOTHING WAS WRONG WITH THE BRAKES. AFTER CONTINUED PROBLEMS I HAD NEW BREAKS INSTALLED AT AN EXPRESS BRAKES PLACE IN SOUTH PART OF KANSAS CITY, KS. THEY ALSO INSPECTED THE ABS AND FOUND NOTHING WRONG. BUT THE PROBLEM CONTINUED WITH ADDITIONAL LOUD SQUEALING. FINALLY I TOOK IT TO BOB ALLEN FORD IN OVERLAND PARK, KS. WHERE THEY CHARGED ME $652.17 FOR REPLACING THE BROKEN RF TONE RING(S), UNFROZE THE FRONT END ALIGNMENT BARS (OR SOMETHING LIKE THAT) THEN PUT ANOTHER SET OF BRAKE PADS ON, TURNED THE ROTORS THEN DID ANOTHER ALIGNMENT. THEY SAID THAT THE EXPRESS BRAKE PLACE HAD FAILED TO TURN THE ROTORS THAT THE BRAND-NEW BRAKES WERE EATEN UP. THE ESCAPE HAS 53K MILES ON IT BUT WE HAVE BEEN HAVING THIS PROBLEM FOR OVER A YEAR. IN ADDITION, I WAS FORCED TO PUT NEW TIRES ON PRIOR TO ALL OF THIS BECAUSE TWO OF THE FACTORY TIRES HAD CUPPED AND ALL OF THEM HAD TURNED TO (SOMETHING LIKE) PLASTIC CAUSING THEM TO SKID AND SLIDE ON TAKE OFF AND ON STOPPING, CREATING A VERY DANGEROUS POTENTIAL FOR MY DAUGHTER. I KEPT THE OLD TIRES. THE REPLACED TIRES ARE ALMOST NEW WITH LITTLE TREAD WEAR. NOTE: THAT I TRIED TO ALSO ADD A COMPLAINT ABOUT THE TIRES BUT THAT SECTION DEMANDED INFORMATION THAT I COULDN'T PROVIDE THEREFORE IT SIMPLY REFUSED THE ENTIRE COMPLAINT. *TR
NHTSA ODI #10398158
48,883 miles · Apr 13, 2011
Service Brakes, Hydraulic
ANTI-LOCK BRAKES ACTIVATE AT BOTH CITY AND HIGHWAY DRIVING SPEEDS. THE ABS AND TRACTION CONTROL LIGHT TURN ON AND OFF INTERMITTENTLY. ROAD CONDITIONS AT THE TIME OF THE ACTIVATION WERE DRY. *TR
NHTSA ODI #10395747
51,000 miles · Nov 2, 2010
Service Brakes, HydraulicCrashInjury
BRAKES HAS BEEN SQUEALING AND SOFT, PEDAL GOING ALL THE WAY TO THE FLOOR OFF AND ON SINCE VEHICLE PURCHASE A YEAR AGO. TOOK IN FOR SERVICE TO DEALERSHIP DID NOT FIND ANYTHING WRONG. ON 10/30/2010, WAS DRIVING ON HIGHWAY, TRAFFIC WAS HEAVY THEREFORE GOING ONLY ABOUT 40MPH. THE CAR IN FRONT, BRAKED HARD AND AS I APPLIED MY BRAKES …
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BRAKES HAS BEEN SQUEALING AND SOFT, PEDAL GOING ALL THE WAY TO THE FLOOR OFF AND ON SINCE VEHICLE PURCHASE A YEAR AGO. TOOK IN FOR SERVICE TO DEALERSHIP DID NOT FIND ANYTHING WRONG. ON 10/30/2010, WAS DRIVING ON HIGHWAY, TRAFFIC WAS HEAVY THEREFORE GOING ONLY ABOUT 40MPH. THE CAR IN FRONT, BRAKED HARD AND AS I APPLIED MY BRAKES THEY WENT ALL THE WAY TO THE FLOOR AND THE ONLY WAY I STOPPED WAS BECAUSE I REAR-ENDED THE CAR IN FRONT OF ME, AIRBAG WAS DEPLOYED. I'M AFRAID IF I WOULD HAVE BEEN TRAVELING ANY FASTER, THE ACCIDENT WOULD HAVE BEEN TRAGIC, CONSIDERING MY TWIN 4 YR OLD NEPHEWS WERE IN THE BACK SEAT. AS SOON AS VEHICLE IS REPAIRED, I WILL FOLLOW-UP WITH THE DEALERSHIP. *TR
NHTSA ODI #10363800
39,000 miles · Sep 1, 2010
Service Brakes, Hydraulic
TL*THE CONTACT OWNS A 2008 FORD ESCAPE. WHILE DRIVING AT APPROXIMATELY 55 MPH THE ANTI LOCK BRAKE LIGHT AND TRACTION CONTROL LIGHT ILLUMINATED ON THE DASHBOARD. THE VEHICLE WAS NOT TAKEN TO BE EXAMINED FOR THE CAUSE OF FAILURE BUT HE REPLACED THE BRAKES HIMSELF. THE LIGHTS CONTINUED TO ILLUMINATE SO HE CONTINUED TO EXAMINE THE …
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TL*THE CONTACT OWNS A 2008 FORD ESCAPE. WHILE DRIVING AT APPROXIMATELY 55 MPH THE ANTI LOCK BRAKE LIGHT AND TRACTION CONTROL LIGHT ILLUMINATED ON THE DASHBOARD. THE VEHICLE WAS NOT TAKEN TO BE EXAMINED FOR THE CAUSE OF FAILURE BUT HE REPLACED THE BRAKES HIMSELF. THE LIGHTS CONTINUED TO ILLUMINATE SO HE CONTINUED TO EXAMINE THE VEHICLE. HE NOTICED THE SENSING RING ON THE FRONT PASSENGER SIDE OF THE AXLE WAS BROKEN. HE REPAIRED THE VEHICLE. WHILE DRIVING AT APPROXIMATELY 70 MPH THE ANTI LOCK BRAKE LIGHT AND TRACTION CONTROL LIGHT BEGAN TO ILLUMINATE ON THE DASHBOARD. UPON EXAMINATION HE NOTICED THE SENSING RING ON THE FRONT DRIVERS SIDE OF THE AXLE WAS BROKEN. HE AGAIN REPAIRED THE VEHICLE HIMSELF. THE FAILURE HAS NOT RECURRED. THE FAILURE MILEAGE WAS 39,000 AND THE CURRENT MILEAGE WAS 41,600.
NHTSA ODI #10353283
56,121 miles · Jul 15, 2010
Service Brakes, HydraulicTraction Control System
ABS FAILURE WHILE DRIVING DUE TO 2 BROKEN TONE RINGS . THIS SEEMS TO BE A COMMON PROBLEM ON ALL YEAR ESCAPES . SUDDEN LOSE OF ANTI LOCK CAUSES LONGER STOPPING DISTANCES AND CAN CAUSE LOCK UP WHICH CAN CAUSE LOSS OF CONTROL. *TR
NHTSA ODI #10343541
487,889 miles · May 20, 2010
Electronic Stability Control (esc)Service Brakes, Hydraulic
JUST LUCKY WE PULLED OVER FOR GAS. OUR VEHICLE KEEP RUNNING EVEN WHEN IT WAS TURNED OFF. 2008 FORD ESCAPE 4DR 2WD XLS WITH 48,0087 MILES WOULD NOT TURN OFF. WE STOPPED, PURCHASED NEW BATTERY $90 AND CONTINUED 15 MILES TO CHARLOTTE PARKING LOT. WE WERE ADVISE TO PULL OUT GAS MODULE, DISCONNECT THE CABLE TO BATTERY AND WE WOULD G…
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JUST LUCKY WE PULLED OVER FOR GAS. OUR VEHICLE KEEP RUNNING EVEN WHEN IT WAS TURNED OFF. 2008 FORD ESCAPE 4DR 2WD XLS WITH 48,0087 MILES WOULD NOT TURN OFF. WE STOPPED, PURCHASED NEW BATTERY $90 AND CONTINUED 15 MILES TO CHARLOTTE PARKING LOT. WE WERE ADVISE TO PULL OUT GAS MODULE, DISCONNECT THE CABLE TO BATTERY AND WE WOULD GET HOME. WRONG, AFTER AAA TOW 109 MILES BACK TO SC BUDD'S DELIVERED IT TO BENSON'S FORD FOR REVIEW. AFTER 5 HOURS NO CLUE BY CO. NEXT DAY AFTER 12 PM. CO SAID FORD ENGINEERING TOLD THEM HOW TO FIX MY ANTI-LOCK BRAKE SYSTEM WITH $589 MODULE, F80 FUSE AND $39 RUBBER HOSE LEAKING.HOSE HAD HOLE IN IT. THIS CAR NEVER IN COLLISION YET. WE WERE SAVED BY TOW FROM AAA IN CHARLOTTE NC TO EASLEY AREA. THEY SAY CHARGES $1300 FOR SURE. I KNOW THIS MUST BE THE FIRST REPORT. BUT I WANTED TO LET OUR NATIONAL AGENCY KNOW ABOUT THE DEFECT. PLEASE CALL IF NEEDED. EMAIL IS [XXX]. WE GOT LUCKY, WE STOPPED BEFORE WE LOST BRAKES. THERE WAS HOWEVER REPORTED LEAKING RUBBER HOSE TO REPLACE. WE WERE LUCKY, OTHER MAY NOT BE. I HAVE ALWAYS BEEN CAUTIOUS WITH CARS..ALSO REPORTED 091B10 RECALL NOT ADVERTISED BY FORD. THAT'S LEAKY COOLANT. NOT FIXED YET. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10331464
6,000 miles · Apr 23, 2008
Air BagsService Brakes, HydraulicCrash
TL*THE CONTACT OWNS A 2008 FORD ESCAPE. WHILE EXITING THE DRIVEWAY IN REVERSE AT 10 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL, BUT THE VEHICLE WOULD NOT STOP. THERE WERE NO WARNING LIGHTS ILLUMINATED PRIOR TO THE FAILURE. SEVERAL MONTHS LATER, THE FAILURE RECURRED WHILE APPROACHING A STOP SIGN. THE CONTACT'S VEHICLE STRUCK…
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TL*THE CONTACT OWNS A 2008 FORD ESCAPE. WHILE EXITING THE DRIVEWAY IN REVERSE AT 10 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL, BUT THE VEHICLE WOULD NOT STOP. THERE WERE NO WARNING LIGHTS ILLUMINATED PRIOR TO THE FAILURE. SEVERAL MONTHS LATER, THE FAILURE RECURRED WHILE APPROACHING A STOP SIGN. THE CONTACT'S VEHICLE STRUCK ANOTHER VEHICLE AND THE DAMAGES EXCEEDED $2,400. THE DEALER STATED THAT NOTHING WAS WRONG WITH THE VEHICLE. SEVERAL WEEKS LATER, THE FAILURE RECURRED AND THE CONTACT WAS INVOLVED IN ANOTHER CRASH. THE AIR BAGS FAILED TO DEPLOY. THE DAMAGES EXCEEDED $8,000. DURING EACH FAILURE, THE CONTACT DEPRESSED THE BRAKE PEDAL ALL THE WAY DOWN TO THE FLOOR. HE STILL HAS POSSESSION OF THE VEHICLE. THE FAILURE MILEAGE WAS 6,000 AND CURRENT MILEAGE WAS 13,000 UPDATED 06/16/08 *BF
NHTSA ODI #10225477
8,000 miles · Feb 20, 2008
Service Brakes, Hydraulic
THE BRAKES FAILED ON MY 2008 FORD ESCAPE HYBRID WHILE TRAVELING AT 50MPH ON RT. 3 IN CLIFTON NJ. VEHICLE WAS ABLE TO BE STOPPED ON THE SHOULDER BY SHIFTING IN TO NEUTRAL AND PUTTING THE BRAKE ALL THE WAY TO THE FLOOR, WHICH PROVIDED VERY LITTLE STOPPING POWER. BOTH THE ABS LIGHT AND BRAKE WARNING LIGHTS CAME ON THE DASH, IN ADDI…
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THE BRAKES FAILED ON MY 2008 FORD ESCAPE HYBRID WHILE TRAVELING AT 50MPH ON RT. 3 IN CLIFTON NJ. VEHICLE WAS ABLE TO BE STOPPED ON THE SHOULDER BY SHIFTING IN TO NEUTRAL AND PUTTING THE BRAKE ALL THE WAY TO THE FLOOR, WHICH PROVIDED VERY LITTLE STOPPING POWER. BOTH THE ABS LIGHT AND BRAKE WARNING LIGHTS CAME ON THE DASH, IN ADDITION TO A MESSAGE THAT SAID SOMETHING ALONG THE LINES OF BRAKES REQUIRE SERVICE. THE CAR HAS ROUGHLY 7000 MILES ON IT AND WAS PURCHASED IN SEPT. 2007. *TR
NHTSA ODI #10218628
24,000 miles · Oct 1, 2007
Service Brakes, Hydraulic
BRAKE ABS FAILURES ON TWO 2008 FORD ESCAPES IN 6 MONTHS. *TR
NHTSA ODI #10204525
Official recalls
3Sep 29, 2015
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Sep 3, 2014
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
May 29, 2014
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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