NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
19 reportsClear category filter136,000 miles · Apr 14, 2026
Power TrainService Brakes, Hydraulic
The contact owns a 2008 Ford Escape. The contact stated that the powertrain malfunction warning light and the ABS warning light were illuminated. The driver was able to pull over, the battery was disconnected and reconnected, and the contact was able to continue driving. The brake pedal was depressed to the floorboard when the A…
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The contact owns a 2008 Ford Escape. The contact stated that the powertrain malfunction warning light and the ABS warning light were illuminated. The driver was able to pull over, the battery was disconnected and reconnected, and the contact was able to continue driving. The brake pedal was depressed to the floorboard when the ABS light was illuminated. While reversing, there was an abnormal sound coming from the vehicle. The local dealer was contacted and stated that the repairs would be at the owner's expense. Another local dealer, Bob Davidson Ford Lincoln, located at 1845 E Joppa Rd, Baltimore, MD 21234, was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was contacted and confirmed that the VIN was not under recall and referred the contact to the local dealer for assistance. The failure mileage was approximately 136,000.
NHTSA ODI #11731174
104,550 miles · Dec 15, 2021
Service Brakes, Hydraulic
The contact owns a 2008 Ford Escape. The contact stated while driving at an unknown speed, the brake pedal was depressed; however, the pedal went straight to the floor before stopping. The contact veered to the side of the road and waited for a few minutes before restarting the vehicle before driving back to the residence. There…
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The contact owns a 2008 Ford Escape. The contact stated while driving at an unknown speed, the brake pedal was depressed; however, the pedal went straight to the floor before stopping. The contact veered to the side of the road and waited for a few minutes before restarting the vehicle before driving back to the residence. There was no warning light illuminated. The vehicle was taken to an independent mechanic who inspected the vehicle but could not duplicate the failure. The mechanic suspected that the ABS brake booster and brake master cylinder had caused of the failure. The failure recurred a few months later. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 104,550. Consumer had the master cylinder replaced (2/25/22) on the advice of the mechanic who originally suspected it might be a master cylinder issue.
NHTSA ODI #11443886
Mileage unknown · Dec 20, 2016
Service Brakes, Hydraulic
2008 FORD ESCAPE. CONSUMER WRITES IN REGARDS TO VEHICLE BRAKE SYSTEM FAILURE. *SMD THE CONSUMER STATED THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR AND SHE HAD TO PUMP THE BRAKE CONTINUOUSLY IN ORDER TO STOP THE VEHICLE. THE MASTER CYLINDER WAS REPLACED THE NEXT DAY. HOWEVER, IN LATE OCTOBER 2016 THE EXACT PROBLEM OCCURRED …
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2008 FORD ESCAPE. CONSUMER WRITES IN REGARDS TO VEHICLE BRAKE SYSTEM FAILURE. *SMD THE CONSUMER STATED THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR AND SHE HAD TO PUMP THE BRAKE CONTINUOUSLY IN ORDER TO STOP THE VEHICLE. THE MASTER CYLINDER WAS REPLACED THE NEXT DAY. HOWEVER, IN LATE OCTOBER 2016 THE EXACT PROBLEM OCCURRED AGAIN.*JB
NHTSA ODI #10935789
155,000 miles · Jun 17, 2016
Electrical SystemService Brakes, HydraulicSteering
TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THE VEHICLE HESITATED TO START WITHOUT WARNING. THE VEHICLE EVENTUALLY STARTED AFTER TEN ATTEMPTS. IN ADDITION, WHILE DRIVING 25 MPH, THE VEHICLE VEERED TO THE RIGHT INDEPENDENTLY. THE VEHICLE WAS DIAGNOSED AND THE TECHNICIAN STATED THAT THE DRIVER SIDE ABS TONE RI…
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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THE VEHICLE HESITATED TO START WITHOUT WARNING. THE VEHICLE EVENTUALLY STARTED AFTER TEN ATTEMPTS. IN ADDITION, WHILE DRIVING 25 MPH, THE VEHICLE VEERED TO THE RIGHT INDEPENDENTLY. THE VEHICLE WAS DIAGNOSED AND THE TECHNICIAN STATED THAT THE DRIVER SIDE ABS TONE RING WAS FRACTURED AND THE STEERING COLUMN NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 155,000.
NHTSA ODI #10874837
90,000 miles · Sep 5, 2014
Service Brakes, Hydraulic
TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THE ABS TONE RING BECAME FRACTURED. THE VEHICLE WAS TAKEN TO A DEALER AND REPAIRED HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000.
NHTSA ODI #10630966
108,000 miles · Mar 24, 2014
Electrical SystemFuel System, GasolinePower Train
FOR THE LAST COUPLE OF DAYS, WHENEVER I PUT MY CAR IN REVERSE AND BEGIN TO BACK UP, I LOSE MY STEERING ABILITY. THE ONLY WAY I CAN GET MY STEERING WHEEL TO WORK AGAIN IS IF I TURN MY CAR OFF AND THEN TURN IT BACK ON AGAIN. WELL, TODAY, IT HAPPENED AGAIN, BUT THIS TIME I TRIED MULTIPLE TIMES TO TURN MY CAR OFF AND TURN IT BACK …
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FOR THE LAST COUPLE OF DAYS, WHENEVER I PUT MY CAR IN REVERSE AND BEGIN TO BACK UP, I LOSE MY STEERING ABILITY. THE ONLY WAY I CAN GET MY STEERING WHEEL TO WORK AGAIN IS IF I TURN MY CAR OFF AND THEN TURN IT BACK ON AGAIN. WELL, TODAY, IT HAPPENED AGAIN, BUT THIS TIME I TRIED MULTIPLE TIMES TO TURN MY CAR OFF AND TURN IT BACK ON AND MY POWER STEERING WOULD NOT KICK BACK IN. I HAVE READ THROUGH MANY COMPLAINTS ON HERE AS WELL AS OTHER SITES AND SEE THAT A LOT OF PEOPLE ARE HAVING THE SAME ISSUE WITH THEIR 2008 ESCAPE. I HAVE SEEN THAT IT CAN COST OVER $1400 TO GET IT FIXED!! I DO NOT HAVE THAT KIND OF MONEY RIGHT NOW!! THE FACT THAT THERE WAS NO WARNING LIGHT TO TELL ME THAT SOMETHING IN THE POWER STEERING WAS GOING IS RIDICULOUS!! IN THE PAST 2 YEARS I HAVE HAD TO REPLACE THE TRANSMISSION, GET A NEW BATTERY, GET BRAKES, TIRES,NEW GAS TANK, NEW SENSOR FOR THE HEATING CONTROL, AND THE LIST CONTINUES. THIS CAR IS ONLY 6 YEARS OLD AND JUST PAST 100,000 MILES!!! I SHOULD NOT HAVE HAD TO REPLACE ALL THESE THINGS ALREADY!! I AM NOT ABOUT TO PUT ANOTHER $1400+ IN THIS VEHICLE ESPECIALLY SINCE IT SEEMS TO BE AN ONGOING PROBLEM WITH MANY OTHER ESCAPES. TIME TO DO A RECALL PEOPLE OR YOU CAN GLADLY TAKE THIS CAR BACK!! *TR
NHTSA ODI #10574612
45,000 miles · Oct 10, 2012
EngineService Brakes, HydraulicVehicle Speed Control
I WAS DRIVING MY 2008 FORD ESCAPE IN A MALL PARKING LOT, AND WHEN I APPROACH A STOP SIGN THE VEHICLE WAS EXTREMELY HARD TO STOP. I HAD TO USE THE FULL FORCE OF THE BRAKE ALL THE WAY DOWN TO MAINTAIN THE VEHICLE FROM SURGING/ CRASHING INTO CARS IN FRONT OF ME. THE ENGINE WAS STAYING ACCELERATED AND WOULD CONTINUE TO CLIMB IN RPMS…
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I WAS DRIVING MY 2008 FORD ESCAPE IN A MALL PARKING LOT, AND WHEN I APPROACH A STOP SIGN THE VEHICLE WAS EXTREMELY HARD TO STOP. I HAD TO USE THE FULL FORCE OF THE BRAKE ALL THE WAY DOWN TO MAINTAIN THE VEHICLE FROM SURGING/ CRASHING INTO CARS IN FRONT OF ME. THE ENGINE WAS STAYING ACCELERATED AND WOULD CONTINUE TO CLIMB IN RPMS EVEN THOU THE GAS PEDAL WAS NOT BEING PRESSED. I PULLED OFF TO THE SIDE AWAY FROM OTHER CARS AND PUT THE CAR INTO PARKED. AT THIS TIME THE VEHICLE ACCELERATED ON ITS OWN TO ABOUT 8000 RPMS. THE ONLY WAY TO STOP THE ENGINE WAS TO COMPLETELY TURN THE CAR OFF WITH THE KEY. UPON TURNING ON THE VEHICLE AGAIN THE PROBLEM DID NOT CONTINUE. *TR
NHTSA ODI #10479685
44,144 miles · Feb 24, 2012
Service Brakes, HydraulicWheels
TIRES PROBLEM.... 04/09/2011-PURCHASED (USED) FORD ESCAPE 2008-XLT 4 WHEEL- MILEAGE 37583. 07/08/2011-MILEAGE- 40668- DRIVEN 3085 MILES* THE DEALER REPLACED ROTORS, BRAKES IN - (NO COST TO ME), DUE TO RUSTING & CORROSION, DEALER CLAIMED PROBABLY SAT ON LOT TOO LONG WITHOUT BEING MOVED. TIRES AT THIS TIME WERE REPORTED IN "GRE…
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TIRES PROBLEM.... 04/09/2011-PURCHASED (USED) FORD ESCAPE 2008-XLT 4 WHEEL- MILEAGE 37583. 07/08/2011-MILEAGE- 40668- DRIVEN 3085 MILES* THE DEALER REPLACED ROTORS, BRAKES IN - (NO COST TO ME), DUE TO RUSTING & CORROSION, DEALER CLAIMED PROBABLY SAT ON LOT TOO LONG WITHOUT BEING MOVED. TIRES AT THIS TIME WERE REPORTED IN "GREEN" CODE- 08/11/2011-MILEAGE- 41229- DRIVEN 561 MILES* OIL CHANGE, TIRES AT THIS TIME WERE REPORTED IN "GREEN" CODE. 02/23/2012- MILEAGE- 44144- DRIVEN 2915 MILES* INSPECTION FAILED- DUE TO TIRES DRY ROT! TOTAL MILES DRIVEN IN 10 MONTHS* 6561. TIRES ARE GOODYEAR/MICHELIN X CROSS TERRAIN 225/65R17 DOTB93T. *TR
NHTSA ODI #10449217
70,000 miles · Jul 16, 2011
Electronic Stability Control (esc)Service Brakes, Hydraulic
ABS TONE RING CRACKS BECAUSE OF RUST ON THE AXLE AND THEN IT SPINS ON THE AXLE AND CAUSES THE ABS TO ACTIVATE AND THE TRACTION CONTROL TO ACTIVATE BECAUSE IT BELIEVES YOU ARE SKIDDING. THEN THE ABS AND TRACTION CONTROL WARNING LIGHT ACTIVATE TO SAY THERE IS SOMETHING WRONG WITH THE SYSTEM. AFTER MUCH RESEARCH, THIS IS A VERY C…
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ABS TONE RING CRACKS BECAUSE OF RUST ON THE AXLE AND THEN IT SPINS ON THE AXLE AND CAUSES THE ABS TO ACTIVATE AND THE TRACTION CONTROL TO ACTIVATE BECAUSE IT BELIEVES YOU ARE SKIDDING. THEN THE ABS AND TRACTION CONTROL WARNING LIGHT ACTIVATE TO SAY THERE IS SOMETHING WRONG WITH THE SYSTEM. AFTER MUCH RESEARCH, THIS IS A VERY COMMON PROBLEM, IS A DESIGN FLAW, AND IS A SAFETY FEATURE FOR THE VEHICLE.
NHTSA ODI #10414108
50,000 miles · May 12, 2011
Service Brakes, Hydraulic
AT ABOUT 50,000 MILES MY 2008 FORD ESCAPE DEVELOPED THE FOLLOWING SYMPTOMS: BOTH THE ABS AND TRACTION CONTROL LIGHTS IN THE DASH INSTRUMENT DISPLAY COME ON A FEW MINUTES AFTER STARTING OUT ON A JOURNEY AND STAY ON UNTIL THE ENGINE IS TURNED OFF. FROM A FEW INSTANCES OF QUICK STOPS, IT IS APPARENT THAT THE ABS SYSTEM IS NOT OPERA…
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AT ABOUT 50,000 MILES MY 2008 FORD ESCAPE DEVELOPED THE FOLLOWING SYMPTOMS: BOTH THE ABS AND TRACTION CONTROL LIGHTS IN THE DASH INSTRUMENT DISPLAY COME ON A FEW MINUTES AFTER STARTING OUT ON A JOURNEY AND STAY ON UNTIL THE ENGINE IS TURNED OFF. FROM A FEW INSTANCES OF QUICK STOPS, IT IS APPARENT THAT THE ABS SYSTEM IS NOT OPERATIVE. THIS IS A POTENTIAL ACCIDENT WAITING TO HAPPEN. I DID NOT NOTICE ANY EFFECT ON DRIVEABILITY AS A RESULT OF THE TRACTION LIGHT BEING ILLUMINATED. UPON INVESTIGATION ON THE INTERNET, I FOUND THAT THE MOST LIKELY CAUSE OF THESE LIGHTS BEING LIT WAS A FAILURE OF A "ABS TONE RING"; SURE ENOUGH WHEN I JACKED UP THE CAR AND LOOKED CAREFULLY AT THESE TOOTHED RINGS JUST INSIDE THE WHEEL BEARING/STEERING KNUCKLE HOUSING, I FOUND THAT THE FRONT DRIVER SIDE RING WAS BROKEN WITH ABOUT A 1/16 TO 3/32" GAP. THE MOST LIKELY CAUSE OF THIS FAILURE IS REPORTED TO BE CORROSION OF THE STEEL HUB THAT THE RING IS PRESSED ONTO. THE CORROSION CAUSES THE RING TO BE STRESSED BY THE EXPANSION OF THE AREA UNDER THE RING AS THE IRON TURNS TO RUST, PROBABLY ENHANCED BY THE COPIOUS AMOUNT OF ROAD SALT USED IN PA IN THE WINTER FOR ICE AND SNOW MELTING. REPORTED COSTS TO REPAIR THIS POORLY DESIGNED ENGINEERING FIASCO ARE IN THE $500-700 RANGE AT A DEALERS SHOP AND IRONICALLY THE RING ITSELF IS AVAILABLE FOR ABOUT $7-15. *TR
NHTSA ODI #10400702
Official recalls
3Sep 29, 2015
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Sep 3, 2014
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
May 29, 2014
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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