I WAS DRIVING HOME FROM WORK AT NIGHT AND MY 2008 FORD ESCAPE STARTED TO LOSE POWER. IT THEN JUST STOPPED AND WOULDN'T SHIFT. THE ENGINE WOULD REV REALLY HIGH, BUT THE TRANSMISSION WOULDN'T SHIFT. I WAS STUCK IN THE MIDDLE OF HIGHWAY TRAFFIC WHICH MADE IT UNSAFE. I TURNED MY VEHICLE OFF FOR ABOUT FIVE MINUTES AND THEN TURNED IT …
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I WAS DRIVING HOME FROM WORK AT NIGHT AND MY 2008 FORD ESCAPE STARTED TO LOSE POWER. IT THEN JUST STOPPED AND WOULDN'T SHIFT. THE ENGINE WOULD REV REALLY HIGH, BUT THE TRANSMISSION WOULDN'T SHIFT. I WAS STUCK IN THE MIDDLE OF HIGHWAY TRAFFIC WHICH MADE IT UNSAFE. I TURNED MY VEHICLE OFF FOR ABOUT FIVE MINUTES AND THEN TURNED IT BACK ON, IT STARTED TO SHIFT REALLY SLOW WHICH I BELIEVE WAS THE LIMP MODE. IT WAS TOWED TO A REPAIR SHOP, THE MECHANIC STATED IT WAS A VACUUM LINK AND REPLACED THE PART. I WENT BACK TO AMP REPAIR SHOP IN CLINTON TOWNSHIP, MI TO PICK UP MY VEHICLE, AS I WAS DRIVING HOME, IT DID THE SAME THING WITH THE ENGINE REVVING HIGH AND THE TRANSMISSION NOT SHIFTING IN THE MIDDLE OF GRATIOT AVE, A MAIN STREET IN CLINTON TOWNSHIP. I HAD IT TOWED TO USA TRANSMISSION IN MADUSON HEIGHTS, MI. THE MECHANIC DIAGNOSED AND TOLD ME IT WAS IN FACT THE CD4E TRANSMISSION AND STATED THEY REBUILT A LOT OF THESE. HE ALSO SAID THE INTERNAL PARTS WERE WORN OUT BECAUSE THERE WERE A LOT OF METAL SHAVINGS IN THE TRANNY PAN. HE STATED THE COST TO REBUILD MY TRANSMISSION WILL BE $3075. I DONT UNDERSTAND WHY THIS TRANSMISSION HAS NOT BEEN RECALLED. MY FORD ESCAPE HAS ONLY 120,000 MILES ON IT. IT SHOULD HAVE LASTED LONGER. I WANT FORD TO ADMIT THAT THE CD4E TRANSMISSION IS DEFECTIVE AND I WOULD LIKE FOR THEM TO PAY %100 OF THE REPAIRS. THE TRANSMISSION WENT OUT WITHOUT WARNING AND MADE IT UNSAFE, I COULD HAVE BEEN SERIOUSLY INJURED AS WELL AS OTHERS..
NHTSA ODI #11279582
113,000 miles · Sep 21, 2019
EnginePower Train
THE ENGINE MOTOR MOUNTS HAVE FAILED THREE TIMES ON THE VEHICLE CAUSING EXHAUST PARTS TO BREAK. THE FORD OEM PARTS ONLY LAST ONE YEAR BEFORE NEEDING TO BE REPLACED AGAIN. RECENTLY, THE BAD MOTOR MOUNTS CAUSED THE ENGINE TO MOVE SO MUCH IT CAUSED THE FRONT FLEX PIPE TO BREAK WHICH SUBSEQUENTLY CLOGGED ONE OF THE CATALYTIC CONVERTO…
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THE ENGINE MOTOR MOUNTS HAVE FAILED THREE TIMES ON THE VEHICLE CAUSING EXHAUST PARTS TO BREAK. THE FORD OEM PARTS ONLY LAST ONE YEAR BEFORE NEEDING TO BE REPLACED AGAIN. RECENTLY, THE BAD MOTOR MOUNTS CAUSED THE ENGINE TO MOVE SO MUCH IT CAUSED THE FRONT FLEX PIPE TO BREAK WHICH SUBSEQUENTLY CLOGGED ONE OF THE CATALYTIC CONVERTORS TO CLOG.
NHTSA ODI #11257133
180,000 miles · Jun 30, 2019
EnginePower Train
MY VEHICLE WILL BE IN MOTION WHILE DRIVING AND SUDDENLY HAVE A SHIFTING PROBLEM. THE VEHICLE WILL SHAKE AND STUTTER AND LOOSES POWER NO MATTER HOW MUCH YOU PRESS YOUR FOOT ON THE GAS PEDDLE. MY ENGINE LIGHT FLASHED ON AND OFF A COUPLE TIMES AND THEN ONCE MY VEHICLE SHIFTED, IT WOULD IDLE ROUGH AND ACT LIKE IT WAS GOING TO DIE WH…
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MY VEHICLE WILL BE IN MOTION WHILE DRIVING AND SUDDENLY HAVE A SHIFTING PROBLEM. THE VEHICLE WILL SHAKE AND STUTTER AND LOOSES POWER NO MATTER HOW MUCH YOU PRESS YOUR FOOT ON THE GAS PEDDLE. MY ENGINE LIGHT FLASHED ON AND OFF A COUPLE TIMES AND THEN ONCE MY VEHICLE SHIFTED, IT WOULD IDLE ROUGH AND ACT LIKE IT WAS GOING TO DIE WHEN I WOULD STOP AT A LIGHT. THIS HAS BEEN HAPPENING FOR SEVERAL DAYS NOW AT DIFFERENT SPEEDS ON RESIDENTIAL STREETS AND THE HIGHWAY. THE ENGINE LIGHT HAS NOT COME ON SINCE. I TOOK IT TO HAVE THE ERROR CODE READ FROM THE ENGINE LIGHT COMING ON BUT IT WAS ONLY A GENERIC CODE. ONE OF THE CODES WAS FOR AN AIRBAG SENSOR. I DO NOT KNOW WHAT IS WRONG WITH IT.
NHTSA ODI #11228511
Mileage unknown · Apr 4, 2019
Power Train
I BOUGHT THIS USED ESCAPE ABOUT 2 YRS AGO, FIRST YR OVER $400 INTO STABILIZER BAR SWAY BARS FRONT END REPAIRS,,OK, SECOND YR, GUESS WHAT? YES TRANSMISSION 3RD GEAR OUT...AFTER DOING REVIEWS ON HERE I'M NOT THE ONLY ONE. WHEN ONE LIVES ON SOCIAL SECURITY AND YOU LIVE ON $100 A WEEK DOESN'T LEAVE MUCH FOR REPAIRS,, YES I KNOW YOU …
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I BOUGHT THIS USED ESCAPE ABOUT 2 YRS AGO, FIRST YR OVER $400 INTO STABILIZER BAR SWAY BARS FRONT END REPAIRS,,OK, SECOND YR, GUESS WHAT? YES TRANSMISSION 3RD GEAR OUT...AFTER DOING REVIEWS ON HERE I'M NOT THE ONLY ONE. WHEN ONE LIVES ON SOCIAL SECURITY AND YOU LIVE ON $100 A WEEK DOESN'T LEAVE MUCH FOR REPAIRS,, YES I KNOW YOU ARE GOING TO SOME MAINTANCE BUT HOLLY COW THIS TRANSMISSION PROBLEM IS NOT CHEAP. I HAVE ONLY PUT 9,223 MILES ON THIS SUV SINCE I HAD IT. WITH AS MANY PROBLEMS AS THERE IS WITH THE ESCAPE TRANSMISSION ONE WOULD THINK FORDS WOULD GET IT RIGHT, WITH ALL THE PROBLEMS NOT EVEN A RECALL. EVERY PLACE I HAVE TAKEN MY CAR TO I'T LIKE HERE COMES A OLE LADY WE'LL TELL HER ANYTHING AND EMPTY HER WALLET, CAN'T BELIEVE ALL THE CRAP I WAS TOLD WITH DIFF $$ MAKING MY HEAD SPIN, WHO DO YOU BELIVE WHEN FORDS LET YOU DOWN AND DON'T STAND BEHIND THEIR PRODUCT. I HAVE ALWAYS BEEN A FORD PERSON BUT NOT ANYMORE!! I CAN'T MAKE PAYMENTS AND REPLACE TRANYS ON A FIXED INCOME. I AM DOING MY HOMEWORK NOW AND IT LOOKS LIKE CHEVY HERE I COME. FORD GET IT TOGETHER
NHTSA ODI #11193881
13,360 miles · Dec 24, 2018
Power TrainStructureWheels
THE FRONT WHEEL HUB STARTED GIVING ME PROBLEMS AROUND 10 THREE 2018. THEN ON 12 20 2018 THE HOOD CAME UNDONE AND SMASHED MY WINDSHIELD. EVER SINCE I'VE HAD THE VEHICLE SINCE 2015 IT HAD POWER ASSIST PROBLEMS IN THE STEERING.
NHTSA ODI #11163242
Mileage unknown · Dec 10, 2018
Air BagsPower TrainService Brakes
WHEN YOU TAKE THE TRANSMISSION IS SLUGGISH ON CHANGING GEARS AND AFTER A CHANGE OUT OF LOGAN HER INTO HIGH GEAR IS SYKES WORKING FINE WINE STEP ON THE BRAKES THE TRUCK STARTS BOUNCING FEELS LIKE THE FRONT END IS ABOUT TO FALL OUT FROM UNDER THE TRUCK AND I TOLD YOU TO THE FORD COMPANY AND THEY SAID THERE'S NO ANY RECALL ON MY VI…
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WHEN YOU TAKE THE TRANSMISSION IS SLUGGISH ON CHANGING GEARS AND AFTER A CHANGE OUT OF LOGAN HER INTO HIGH GEAR IS SYKES WORKING FINE WINE STEP ON THE BRAKES THE TRUCK STARTS BOUNCING FEELS LIKE THE FRONT END IS ABOUT TO FALL OUT FROM UNDER THE TRUCK AND I TOLD YOU TO THE FORD COMPANY AND THEY SAID THERE'S NO ANY RECALL ON MY VIN NUMBER BUT I HAVE A PART THAT IS LISTED UNDER THE GOVERNMENT SITE IS GOOD THAT'S WHAT'S GOING ON WITH MY VEHICLE IS A FORD ESCAPE 2008.
NHTSA ODI #11157344
124,000 miles · Nov 9, 2018
Power Train
2008 FORD ESCAPE TRANSMISSION IS BAD ALREADY LOST 2ND GEAR WAS A RECALL BUT FORD MOTOR COMPANY WILL NOT RECALL BECAUSE OF EXPIRATION WARRANTY I'VE ONLY HAD MY VEHICLE 1 YEAR AND 10 MONTHS I STILL OWE FORD SHOULD BE RESPONSIBLE FOR THIS REOPEN THE RECALL MY FORD ESCAPE IS AT A DEALER SHIP IN G-VILLE OHIO I AM ON A FIXED INCOME DI…
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2008 FORD ESCAPE TRANSMISSION IS BAD ALREADY LOST 2ND GEAR WAS A RECALL BUT FORD MOTOR COMPANY WILL NOT RECALL BECAUSE OF EXPIRATION WARRANTY I'VE ONLY HAD MY VEHICLE 1 YEAR AND 10 MONTHS I STILL OWE FORD SHOULD BE RESPONSIBLE FOR THIS REOPEN THE RECALL MY FORD ESCAPE IS AT A DEALER SHIP IN G-VILLE OHIO I AM ON A FIXED INCOME DISABILITY MY MOM IS ALSO DISABLED I HAVE A DAUGHTER WITH BRAIN CANCER I HAVE TO PAY SOMEONE TO TAKE HER APPOINTMENTS I REALLY NEED MY VEHICLE AND I THINK FORD MOTOR COMPANY SHOULD REOPEN THE RECALL AND REPLACE MY TRANSMISSION AND PAY FOR ME TO GET A RENTAL CAR
NHTSA ODI #11150243
90,245 miles · Sep 25, 2018
Power Train
I PAID FOR MY 2008 FORD ESCAPE AND WARRANTY JUST EXPIRED IN JULY 2018. I'VE TAKEN MY CAR FOR SERVICE ROUTINELY WITH FORD DEALERSHIP AND JUST RECEIVED SERVICE THE WEEK PRIOR. I EXPLAINED I WAS GOING FOR A TRIP TO AZ (400 MILE ROUNDTRIP) AND NEEDED A FULL CHECK AND SERVICE. EVERYTHING PASSED WITH FLYING COLORS. ON MY RETURN TR…
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I PAID FOR MY 2008 FORD ESCAPE AND WARRANTY JUST EXPIRED IN JULY 2018. I'VE TAKEN MY CAR FOR SERVICE ROUTINELY WITH FORD DEALERSHIP AND JUST RECEIVED SERVICE THE WEEK PRIOR. I EXPLAINED I WAS GOING FOR A TRIP TO AZ (400 MILE ROUNDTRIP) AND NEEDED A FULL CHECK AND SERVICE. EVERYTHING PASSED WITH FLYING COLORS. ON MY RETURN TRIP UP A HILL, THE WRENCH LIGHT CAME ON AND I LOST POWER AND LIMPED HOME. I TOOK IT TO THE SERVICE DEPARTMENT AND CODES WERE NOT COMING UP FOR THE WRENCH LIGHT AND AFTER KEEPING IT FOR ADDITIONAL DAY, THE 2ND AND 4TH GEARS ARE OUT AND IT WILL TAKE A WEEK TO FIX. NO WARRANTY COVERAGE AND I JUST HIT THE 90,000 MILE MARK. UNBELIEVABLE THAT A TRANSMISSION GOES OUT AT A 90,000 MILE. I'M SO DISAPPOINTED IN THE VEHICLE AFTER PAYING SO MUCH FOR IT AND MAINTAINING ALL SERVICES. NO DISCOUNTS WERE OFFERED.
NHTSA ODI #11131543
141,000 miles · Aug 23, 2018
Power Train
VEHICLE LURCHES, STALLS, JERKS, LUNGES, SLIPS AND SO ON.
NHTSA ODI #11121984
Mileage unknown · Jul 24, 2018
Power Train
THE TRANSMISSION DOES NOT COMPLY WITH THE GEAR SHIFTER. IT FEELS LIKE THE PARKING BRAKE IS ON AND THE VEHICLE WILL NOT PROCEED
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3
DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO