TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT SHE WAS UNABLE TO SHIFT FROM SECOND GEAR. THERE WAS AN INCREASE IN ENGINE RPMS AS SHE ATTEMPTED TO ACCELERATE BUT THE VEHICLE WOULD NOT RESPOND. THE DEALER ADVISED THE CONTACT TO REPLACE THE TRANSMISSION AND THE MANUFACTURER WAS MADE AWARE OF THE FAILURE HOWEVER D…
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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT SHE WAS UNABLE TO SHIFT FROM SECOND GEAR. THERE WAS AN INCREASE IN ENGINE RPMS AS SHE ATTEMPTED TO ACCELERATE BUT THE VEHICLE WOULD NOT RESPOND. THE DEALER ADVISED THE CONTACT TO REPLACE THE TRANSMISSION AND THE MANUFACTURER WAS MADE AWARE OF THE FAILURE HOWEVER DID NOT OFFER ANY ASSISTANCE SINCE THERE WERE NO RECALLS FOR THE FAILURE. NO REPAIRS WERE PERFORMED. THE CURRENT AND THE FAILURE MILEAGES WERE 76,000. THE VIN WAS UNAVAILABLE.
NHTSA ODI #10435600
Mileage unknown · Nov 4, 2011
Electrical SystemPower Train
I HAD PURCHASED THIS TRUCK NEW FROM THE DEALER IN MARCH OF 2008, THIS TRUCK HAS HAD MANY PROBLEMS IN THE PAST STARTING WITH THE DAY I BOUGHT THE TRUCK. NOW A FEW YEAR'S LATER THE "A.C. CONDENSER" WAS LEAKING TRANSMISSION FLUID AND THE DEALER IS NOW TELLING ME THAT IT IS NOT COVERED UNDER MY "DRIVE TRAIN WARRANTY". I AM NOT A M…
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I HAD PURCHASED THIS TRUCK NEW FROM THE DEALER IN MARCH OF 2008, THIS TRUCK HAS HAD MANY PROBLEMS IN THE PAST STARTING WITH THE DAY I BOUGHT THE TRUCK. NOW A FEW YEAR'S LATER THE "A.C. CONDENSER" WAS LEAKING TRANSMISSION FLUID AND THE DEALER IS NOW TELLING ME THAT IT IS NOT COVERED UNDER MY "DRIVE TRAIN WARRANTY". I AM NOT A MECHANIC BUT THE SEVERAL MECHANIC'S THAT I HAVE SPOKEN TO SAID THAT, THAT PART IS VITAL TO THE POWER TRAIN. I AM A YOUNG STRUGGLING NURSE TRYING TO PAY OFF SCHOOL LOANS, AND THEY ARE TELLING ME THAT THIS IS GOING TO COST $700.00, I CANNOT AFFORD IT AND I NEED MY TRUCK. I BOUGHT THIS NEW WITH THE IMPRESSION THAT THESE THINGS WILL NOT BE AN ISSUE AND IF THEY WERE THEY WOULD BE COVERED BY FORD'S WARRANTY. I HAVE DONE SOME RESEARCH ON THE INTERNET AND THIS IS A MAJOR PROBLEM WITH THIS SPECIFIC YEAR AND TRUCK. I AM HOPING THAT YOU GUY'S WILL BE ABLE TO HELP WITH THIS MATTER. THANK YOU AND GOD BLESS. *TR
NHTSA ODI #10434245
Mileage unknown · Nov 1, 2011
Power Train
HTTP://WWW.YOUTUBE.COM/WATCH?V=-6XQ2ZYQMOI - THIS VIDEO DEPICTS EXACTLY WHAT IS WRONG WITH THE FORD 2008 ESCAPES. MY VEHICLE STARTED TO LEAK TRANSMISSION FLUID PROFUSELY LAST WEEK; WHICH IS NOT ONLY A PROBLEM IN MAJOR TRAFFIC IF THE FORD ESCAPE 2008 TRANSMISSION HAS NO FLUID, BUT ALSO IS AN SAFETY ISSUE TO THOSE WHO WALK IN PARK…
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HTTP://WWW.YOUTUBE.COM/WATCH?V=-6XQ2ZYQMOI - THIS VIDEO DEPICTS EXACTLY WHAT IS WRONG WITH THE FORD 2008 ESCAPES. MY VEHICLE STARTED TO LEAK TRANSMISSION FLUID PROFUSELY LAST WEEK; WHICH IS NOT ONLY A PROBLEM IN MAJOR TRAFFIC IF THE FORD ESCAPE 2008 TRANSMISSION HAS NO FLUID, BUT ALSO IS AN SAFETY ISSUE TO THOSE WHO WALK IN PARKING LOTS WHERE MY CAR HAS LEAKED FLUID; IT MAY CAUSE A FALL... ESPECIALLY WITH SO MANY FORD ESCAPES 2008 HAVING THIS EXACT PROBLEM. HOW MANY FORD ESCAPES 2008 MUST ABRUPTLY RUN OUT OF TRANSMISSION FLUID BEFORE THIS DOES BECOME A DIRE SAFETY PROBLEM? SIDE NOTE: FORD HQ STATES THIS IS AN AC PROBLEM; HOWEVER, IF MY CAR LEAKS OUT ALL THE TRANSMISSION FLUID, ISN'T IT A DRIVE LINE PROBLEM? *TR
NHTSA ODI #10433841
25,000 miles · Nov 1, 2011
Engine And Engine CoolingPower Train
PURCHASED 2008 FORD ESCAPE IN JUNE 2007. AFTER AROUND 25K MILES THE TRANSMISSION WAS LEAKING FLUID ACCORDING TO THE FORD SERVICE CENTER WE TOOK IT TO. THEY REPAIRED THIS AT NO COST SINCE THIS WAS UNDER THE 3 YEAR/36,000 MILE WARRANTY. HAD A MINOR ISSUE BACK IN AUGUST WITH THE AIR FAN NOT BLOWING AIR PROPERLY. THE FAN HAD T…
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PURCHASED 2008 FORD ESCAPE IN JUNE 2007. AFTER AROUND 25K MILES THE TRANSMISSION WAS LEAKING FLUID ACCORDING TO THE FORD SERVICE CENTER WE TOOK IT TO. THEY REPAIRED THIS AT NO COST SINCE THIS WAS UNDER THE 3 YEAR/36,000 MILE WARRANTY. HAD A MINOR ISSUE BACK IN AUGUST WITH THE AIR FAN NOT BLOWING AIR PROPERLY. THE FAN HAD TO BE PLACED ON HIGH BEFORE IT WOULD BLOW OUT ANY AIR. THIS WAS FIXED AND COST APPROX. 200 DOLLARS SINCE THE WARRANTY WAS OUT IN JUNE 2007. NO BIG DEAL. THEN ON OCTOBER 30, AROUND 73K MILES ON THE CAR, IT STARTED STALLING WHILE DRIVING AND SHAKING VIOLENTLY. PUT ON BRAKES IT WOULD START TO STALL AND WHEN GIVING GAS IT WOULD SHAKE AND THEN STALL. TOOK IT TO THE FORD SERVICE SHOP WHICH IS ALSO THE DEALER WHERE WE HAVE PURCHASED AROUND 5 OR 6 VEHICLES AND WHO HAS ALWAYS SERVICED OUR FORD VEHICLES AND WERE TOLD THAT IT NEEDED A BRAND NEW TRANSMISSION AND SINCE IT IS OUT OF WARRANTY THIS WILL COST $4,900.00. HAVE CHECKED ON NUMEROUS WEBSITES AND THIS IS A COMMON ISSUE WITH FORD ESCAPES. I ACTUALLY KNOW SOMEONE WHO BOUGHT HER VEHICLE AT THE SAME DEALER, THE SAME YEAR VEHICLE AND HAD THE SAME EXACT PROBLEM WITH AROUND THE SAME MILEAGE WHEN HER TRANSMISSION WENT OUT AS WELL AS THE FAN PROBLEM. I DO NOT FEEL THAT I SHOULD HAVE TO PAY FOR THIS SINCE WE HAD THE SAME ISSUE BACK WHEN THE CAR ONLY HAD 25K MILES ON IT. THIS CAR IS ONLY 3 1/2 YEARS OLD AND WE SHOULD NOT HAVE THESE MANY ISSUES WITH THIS CAR. I CANNOT AFFORD TO HAVE IT FIXED SO IT WILL SIT IN MY DRIVEWAY. *TR
NHTSA ODI #10433810
104,000 miles · Oct 23, 2011
Power Train
WHILE DRIVING TO WORK,A WRENCH LIGHT ILLUMINATED. MY CAR THEN HAD DIFFICULTY SHIFTING AND SEEMED TO STRUGGLE TO SHIFT INTO GEAR. I TOOK THE CAR TO MY MECHANIC THE NEXT DAY AND ENDED UP HAVING TO SPEND $3,400 ON A COMPLETE TRANSMISSION OVERHAUL. I DO NOT THINK THIS SHOULD BE SINCE I SERVICE MY CAR INCLUDING TRANSMISSION SERVICE O…
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WHILE DRIVING TO WORK,A WRENCH LIGHT ILLUMINATED. MY CAR THEN HAD DIFFICULTY SHIFTING AND SEEMED TO STRUGGLE TO SHIFT INTO GEAR. I TOOK THE CAR TO MY MECHANIC THE NEXT DAY AND ENDED UP HAVING TO SPEND $3,400 ON A COMPLETE TRANSMISSION OVERHAUL. I DO NOT THINK THIS SHOULD BE SINCE I SERVICE MY CAR INCLUDING TRANSMISSION SERVICE ON A REGULAR BASIS.THERE WAS A RECALL ON THE CONDENSER A WHILE BACK. THIS WAS CORRECTED. *TR
NHTSA ODI #10432495
37,000 miles · Sep 23, 2011
Power Train
DEFECTIVE TRANSMISSION COOLER FAILS AND LEAKS TRANSMISSION FLUID. THE VEHICLE LURCHES WHILE LOW ON TRANSMISSION FLUID. *TR
NHTSA ODI #10426918
57,550 miles · Sep 8, 2011
Power Train
TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THE TRANSMISSION COOLER FITTING FRACTURED, CAUSING TRANSMISSION FLUID TO LEAK. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THE DEALER REPLACED THE ENTIRE TRANSMISSION CONDENSER. THE CONTACT HAD NOT DRIVEN THE VEHICLE SINCE THE REPAIR. THE FAILURE MILEAGE WAS…
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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THE TRANSMISSION COOLER FITTING FRACTURED, CAUSING TRANSMISSION FLUID TO LEAK. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THE DEALER REPLACED THE ENTIRE TRANSMISSION CONDENSER. THE CONTACT HAD NOT DRIVEN THE VEHICLE SINCE THE REPAIR. THE FAILURE MILEAGE WAS 57,550. KMJ
NHTSA ODI #10424369
68,100 miles · Aug 23, 2011
Engine And Engine CoolingPower Train
2008 FORD ESCAPE HAS 68,000 MILES ON IT, THE TRANSMISSION IS JERKING WHEN SHIFTING INTO FIRST AND SECOND GEAR. IT IS REALLY BAD SHIFTING TO SECOND, IT'S ALMOST LIKE THE MOTOR IS DROPPING. MY A/C ALSO JUST STARTED HAVING ISSUES, THE FAN ONLY WORKS ON HIGH. *TR
NHTSA ODI #10421163
76,617 miles · Aug 9, 2011
Power Train
THE FORD ESCAPE 2008 WITH 76,559 WAS MAKING A NOISE IN THE TRANSMISSION WHEN PLACING THE REVERSE. ALSO THERE WAS A NOISE IN THE MOTOR LIKE A ZOOM . I TOOK THE SUV TO THE FORD DEALER AND THEY CHECKED AND FOUND A PROBLEM WITH THE TRANSMISSION AND THE MOTOR PULLEYS, BEARINGS AS WELL. THE ESTIMATED REPAIR COST $3,099. I DECIDED TO …
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THE FORD ESCAPE 2008 WITH 76,559 WAS MAKING A NOISE IN THE TRANSMISSION WHEN PLACING THE REVERSE. ALSO THERE WAS A NOISE IN THE MOTOR LIKE A ZOOM . I TOOK THE SUV TO THE FORD DEALER AND THEY CHECKED AND FOUND A PROBLEM WITH THE TRANSMISSION AND THE MOTOR PULLEYS, BEARINGS AS WELL. THE ESTIMATED REPAIR COST $3,099. I DECIDED TO TAKE THE CAR HOME. WHILE DRIVING A DISTANCE OF ABOUT 58.2 MILEAGE I WAS WAITING IN THE ROAD, THE LIGHT CHANGE FROM RED TO GREEN AND WHEN I PRESS THE PEDAL TO PASS THE HIGHWAY THE FORD ESCAPE 2008 MAKE A HUGE NOISE AND DID NO MOVED. THE DRIVE AND REVERSE DID NOT ENGAGE AND THE PARKING WAS MAKING A HUGE CRANK NOISE. THERE WAS NOT WAY NO MOVE THEN I WAIT IN THE SIDE OF THE ROAD UNTIL THE ROAD SERVICE CAME TO TAKE THE SUV. I CONTACTED THE FORD CUSTOMER SERVICE AND THEY REQUIRED THE UNIT TO BE TAKEN BACK TO THE FORD DEALER FOR EVALUATION AND SUPPORT. THEY WILL NEED TO REPAIR THE TRANSMISSION AND MAKE PULLEYS, BELTS ABD BEARINGS CHANGES. SO FAR THE DEALER WILL COVER 25%, THE FORD 50% AND THE CUSTOMER THE 25%. THE FORD ESCAPE NOISE IN THE TRANSMISSION AND MOTOR STARTED ABOUT THE SAME WEEK OF THE AUGUST 04, 2011. THE FORD ESCAPE 2008 WAS TAKEN TO THE FORD DEALER ON AUGUST 04, 2011 IN THE MORNING ABOUT 10:00 TO 11:00 AM AND THE FAILURE OCCURRED THE SAME DAY IN THE AFTERNOON ABOUT 5:30 PM. *TR
NHTSA ODI #10418249
Mileage unknown · Jun 15, 2011
Power Train
MY FORD ESCAPE JUST STARTED LEAKING FLUID ONE DAY. EVEN THOUGHT FORD ADMITS ITS A HUGE HUGE PROBLEM THAT WILL EFFECT MY TRANSMISSION ITS NOT RECALLED OR COVERED BY THE WARRANTY. THE TRANNY COOLER/AC CONDENSER IS LEAKING. *TR
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3
DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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