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2008 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2008 Ford Escape do not stand out strongly from the model-year median of 996.

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When problems were reported

Mileage at the reported incident

1,714 reports with mileage · 260 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,127 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 329 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 175 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

59 crash reports6 fire reports36 injury reports

Power Train complaints

329 reports
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55,000 miles · Apr 7, 2014
Power Train

THE VEHICLE BEGAN TO DRIVE ROUGH AND THE WRENCH LIGHT POPPED ON THE DASH. VEHICLE WAS TAKEN TO A FORD DEALER AND WAS DETERMINED TO HAVE TRANSMISSION FAILURE AT 55,000 MILES. TOLD WOULD COST OVER $2K TO FIX AND WARRANTY JUST EXPIRED. WE BOUGHT THIS VEHICLE AS A CERTIFIED PRE-OWNED FROM THE FORD DEALER 20,000 MILES AGO. *TR

NHTSA ODI #10578129

108,000 miles · Mar 24, 2014
Electrical SystemFuel System, GasolinePower Train

FOR THE LAST COUPLE OF DAYS, WHENEVER I PUT MY CAR IN REVERSE AND BEGIN TO BACK UP, I LOSE MY STEERING ABILITY. THE ONLY WAY I CAN GET MY STEERING WHEEL TO WORK AGAIN IS IF I TURN MY CAR OFF AND THEN TURN IT BACK ON AGAIN. WELL, TODAY, IT HAPPENED AGAIN, BUT THIS TIME I TRIED MULTIPLE TIMES TO TURN MY CAR OFF AND TURN IT BACK …

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FOR THE LAST COUPLE OF DAYS, WHENEVER I PUT MY CAR IN REVERSE AND BEGIN TO BACK UP, I LOSE MY STEERING ABILITY. THE ONLY WAY I CAN GET MY STEERING WHEEL TO WORK AGAIN IS IF I TURN MY CAR OFF AND THEN TURN IT BACK ON AGAIN. WELL, TODAY, IT HAPPENED AGAIN, BUT THIS TIME I TRIED MULTIPLE TIMES TO TURN MY CAR OFF AND TURN IT BACK ON AND MY POWER STEERING WOULD NOT KICK BACK IN. I HAVE READ THROUGH MANY COMPLAINTS ON HERE AS WELL AS OTHER SITES AND SEE THAT A LOT OF PEOPLE ARE HAVING THE SAME ISSUE WITH THEIR 2008 ESCAPE. I HAVE SEEN THAT IT CAN COST OVER $1400 TO GET IT FIXED!! I DO NOT HAVE THAT KIND OF MONEY RIGHT NOW!! THE FACT THAT THERE WAS NO WARNING LIGHT TO TELL ME THAT SOMETHING IN THE POWER STEERING WAS GOING IS RIDICULOUS!! IN THE PAST 2 YEARS I HAVE HAD TO REPLACE THE TRANSMISSION, GET A NEW BATTERY, GET BRAKES, TIRES,NEW GAS TANK, NEW SENSOR FOR THE HEATING CONTROL, AND THE LIST CONTINUES. THIS CAR IS ONLY 6 YEARS OLD AND JUST PAST 100,000 MILES!!! I SHOULD NOT HAVE HAD TO REPLACE ALL THESE THINGS ALREADY!! I AM NOT ABOUT TO PUT ANOTHER $1400+ IN THIS VEHICLE ESPECIALLY SINCE IT SEEMS TO BE AN ONGOING PROBLEM WITH MANY OTHER ESCAPES. TIME TO DO A RECALL PEOPLE OR YOU CAN GLADLY TAKE THIS CAR BACK!! *TR

NHTSA ODI #10574612

77,500 miles · Mar 10, 2014
Power TrainSteering

AFTER DRIVING ON THE FREEWAY FOR APPROXIMATELY 45 MILES, I WAS UNABLE TO STEER THE WHEEL WITHOUT A LOT OF FORCE. I WAS UNABLE TO STAY ON THE ROAD AND CAME VERY CLOSE TO HITTING ANOTHER VEHICLE BEFORE COMING TO A STOP ALONG SIDE THE FREEWAY. IN THE PAST 6 MONTHS I HAVE HAD TO REPLACE THE TRANSMISSION (AT 69000 MILES) AND NOW TH…

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AFTER DRIVING ON THE FREEWAY FOR APPROXIMATELY 45 MILES, I WAS UNABLE TO STEER THE WHEEL WITHOUT A LOT OF FORCE. I WAS UNABLE TO STAY ON THE ROAD AND CAME VERY CLOSE TO HITTING ANOTHER VEHICLE BEFORE COMING TO A STOP ALONG SIDE THE FREEWAY. IN THE PAST 6 MONTHS I HAVE HAD TO REPLACE THE TRANSMISSION (AT 69000 MILES) AND NOW THIS. I AM NOT AN AGGRESSIVE DRIVER AND FEEL THESE PROBLEMS SHOULD BE ADDRESSED. THE STEERING IS A VERY SERIOUS SAFETY ISSUE AND SHOULD HAVE A RECALL! *TR

NHTSA ODI #10568154

139,700 miles · Mar 5, 2014
Power Train

TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THERE WAS AN OIL LEAK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THERE WAS A TRANSMISSION FLUID LEAK FROM THE CONDENSER, WHICH NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILUR…

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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THERE WAS AN OIL LEAK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THERE WAS A TRANSMISSION FLUID LEAK FROM THE CONDENSER, WHICH NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 139,700.

NHTSA ODI #10567122

69,000 miles · Feb 18, 2014
Power Train

WAS DRIVING DOWN ROAD AT 50MPH THEN LOST ALL ACCELERATION. WRENCH LIGHT CAME ON, ENGINE WOULD REV, BUT WE WOULD NOT GO FORWARD. CRAWLED TO SIDE OF ROAD, THEN ACCELERATION PICKED UP, THEN STOPPED, THEN WENT, THEN STOPPED. THEN WHEN THE CAR WAS NOT ACCELERATING AND WE WERE GOING MAYBE 5MPH THE THROTTLE STUCK AND RPM'S WENT EXTREME…

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WAS DRIVING DOWN ROAD AT 50MPH THEN LOST ALL ACCELERATION. WRENCH LIGHT CAME ON, ENGINE WOULD REV, BUT WE WOULD NOT GO FORWARD. CRAWLED TO SIDE OF ROAD, THEN ACCELERATION PICKED UP, THEN STOPPED, THEN WENT, THEN STOPPED. THEN WHEN THE CAR WAS NOT ACCELERATING AND WE WERE GOING MAYBE 5MPH THE THROTTLE STUCK AND RPM'S WENT EXTREMELY HIGH.(INTO THE 5-6 RANGE) PUT VEHICLE IN NEUTRAL AND IT SLOWED DOWN A LITTLE. IF SUV ACCELERATION WOULD HAVE ACTUALLY CAUGHT AT THAT POINT WE WOULD HAVE SPUN OUT AND CRASHED . CRAWLED UNTIL WE GOT HOME. THIS IS A 2008 FORD ESCAPE V6 WITH 69K MILES. THERE HAS BEEN A RECALL ON THE 09'S. WHY NOT THE 08.????? IT USES THE SAME DRIVE-BY-WIRE AS THE 09'S. ALL SIGNS ARE POINTING TO A THROTTLE BODY FAILURE. LETS ADD THE 08'S TO THE RECALL LIST PLEASE SOMEONE BETTER DO SOMETHING ABOUT THIS KNOWN PROBLEM BEFORE SOMEONE GETS KILLED. *TR

NHTSA ODI #10564746

36,178 miles · Feb 16, 2014
Electrical SystemExterior LightingPower Train

WHEN I STARTED MY VEHICLE, A WARNING LIGHT IN THE SHAPE OF A WRENCH STAYED ON. I LOOK IN THE MANUAL AND THIS SAID POWERTRAIN. UPON FURTHER CHECKING, I FOUND THIS IS A PROBLEM IN THESE ESCAPES. WHEN I STOP AT THE RAILROAD TRACK OR AT A RED LIGHT, THE VEHICLE WILL SURGE FORWARD WHEN I TAKE OFF. THE SHIFTING IS ROUGH AT TIMES. …

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WHEN I STARTED MY VEHICLE, A WARNING LIGHT IN THE SHAPE OF A WRENCH STAYED ON. I LOOK IN THE MANUAL AND THIS SAID POWERTRAIN. UPON FURTHER CHECKING, I FOUND THIS IS A PROBLEM IN THESE ESCAPES. WHEN I STOP AT THE RAILROAD TRACK OR AT A RED LIGHT, THE VEHICLE WILL SURGE FORWARD WHEN I TAKE OFF. THE SHIFTING IS ROUGH AT TIMES. I ALSO JUST HAD TO HAVE THE DOME LIGHT IN THE VEHICLE REPLACED. THIS, TOO, I WAS TOLD WAS A COMMON PROBLEM. THE LIGHTS WOULD NOT WORK WHEN I OPENED THE DOOR AND ALSO THE DASH LIGHTS WOULD GO OFF AND ON. THIS WAS A 103.88 REPAIR JOB AND THE DOME LIGHT, AFTER BEING REPLACED, IS LOOSE AND DOES NOT FIT PROPERLY. WHEN THIS HAVING TO BE REPLACED FREQUENTLY, I WOULD THINK THERE WOULD BE A REPLACEMENT LIGHT THAT FIT THE ROOF CORRECTLY. *TR

NHTSA ODI #10564589

72,000 miles · Jan 21, 2014
Power Train

TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT WHILE SITTING AT A STOP LIGHT, THE RPMS INCREASED EXCESSIVELY. IN ADDITION, THE VEHICLE HESITATED BETWEEN FIRST AND SECOND GEAR. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE 2-4 BAND NEEDED TO BE REPLACED IN THE TRANSMISSION. THE VE…

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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT WHILE SITTING AT A STOP LIGHT, THE RPMS INCREASED EXCESSIVELY. IN ADDITION, THE VEHICLE HESITATED BETWEEN FIRST AND SECOND GEAR. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE 2-4 BAND NEEDED TO BE REPLACED IN THE TRANSMISSION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 72,000. THE VIN WAS UNAVAILABLE. *TR

NHTSA ODI #10560863

82,526 miles · Jan 15, 2014
Power Train

WHEN I WOULD COME TO A STOP OR EVEN START TO SLOW DOWN AND START TO GO AGAIN MY CAR (TRANSMISSION) WOULD JUMP, REV UP TO 4/5 RPMS AND STALL IN THE MIDDLE OF TRAFFIC, I WOULD TAKE MY FOOT OFF THE GAS AS SOON AS IT WOULD DO THIS AND IT WOULD DO THE SAME THING WITHOUT ME EVEN ON THE GAS, ALWAYS TWICE MEANWHILE AGAIN STALLING IN THE…

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WHEN I WOULD COME TO A STOP OR EVEN START TO SLOW DOWN AND START TO GO AGAIN MY CAR (TRANSMISSION) WOULD JUMP, REV UP TO 4/5 RPMS AND STALL IN THE MIDDLE OF TRAFFIC, I WOULD TAKE MY FOOT OFF THE GAS AS SOON AS IT WOULD DO THIS AND IT WOULD DO THE SAME THING WITHOUT ME EVEN ON THE GAS, ALWAYS TWICE MEANWHILE AGAIN STALLING IN THE MIDDLE OF TRAFFIC. MY (WRENCH) LIGHT ALSO CAME ON WHICH SHOWED POWERTRAIN/CONTROL THROTTLE. AFTER TAKING IT TO A FORD DEALERSHIP THEY ARE QUOTING ME $3500 TO FIX THE PROBLEM OH AND DID I MENTION MY WARRANTY ENDED A MONTH IN A HALF AGO! I KNOW I HAVE SEEN MANY OTHERS THIS IS HAPPENING TO AND SINCERELY BELIEVE FORD IS NOT STANDING BEHIND THEIR PRODUCT OR WANTING TO ADMIT THERE IS A PROBLEM. *TR

NHTSA ODI #10560060

68,000 miles · Nov 18, 2013
Power Train

TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 10 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR A DIAGNOSTIC TEST WHERE THE DEALER STATED THAT THE TRANSMISSION COOLER WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE DEALER REPLACED THE TRANSMISSION COOLER. TH…

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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 10 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR A DIAGNOSTIC TEST WHERE THE DEALER STATED THAT THE TRANSMISSION COOLER WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE DEALER REPLACED THE TRANSMISSION COOLER. THE FAILURE MILEAGE WAS 68,000.

NHTSA ODI #10552801

96,000 miles · Nov 13, 2013
Power TrainVehicle Speed Control

WHILE DRIVING ON THE HIGHWAY 595 SPEED OF 65 MPH THE CAR JUST LOST POWER CAUSING TO REDUCE SPEED FAST WITH NO PRIOR WARNING. HAD TO MOVE FROM THE FAR LEFT LANE TO THE RIGHT LANE ON RUSH HOUR ALMOST CAUSING AN ACCIDENT. *TR

NHTSA ODI #10552023

Official recalls

3

15V606000 · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:floor Shift

Sep 29, 2015

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence & remedy

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Additional source detail variants (2)

Power Train:automatic Transmission:lever And Linkage:floor Shift

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Power Train:automatic Transmission:gear Position Indication (prndl)

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

14V526000 · Hybrid Propulsion System

Sep 3, 2014

Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.

Consequence & remedy

Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.

14V284000 · Steering:electric Power Assist System

May 29, 2014

Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.

Consequence & remedy

Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP15001 · Loss Of Power Steering While Driving

Opened Apr 1, 2015 · Closed Jun 14, 2018

Status: closed (inferred from source dates) · Steering:electric Power Assist System

On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

PE08060 · Tire Valve Cracking

Opened Oct 14, 2008 · Closed Apr 9, 2009

Status: closed (inferred from source dates) · Tires:valve

ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO

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