NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
36 reportsClear category filter115,724 miles · Oct 30, 2015
Fuel/propulsion System
UPON EXITING MY VEHICLE IN A PARKING LOT AND APPROACHING THE REAR DRIVERS SIDE DOOR I OBSERVED A DRIPPING OF LIQUID COMING FROM THE AREA IN FRONT OF AND TOWARD THE INSIDE OF THE DRIVERS SIDE REAR TIRE. I FELT IT WAS GASOLINE AND IMMEDIATELY CONTACTED A LOCAL DEALER TO GET A DIAGNOSIS AND REPAIR. THE RESULT WAS THAT THE FUEL TANK…
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UPON EXITING MY VEHICLE IN A PARKING LOT AND APPROACHING THE REAR DRIVERS SIDE DOOR I OBSERVED A DRIPPING OF LIQUID COMING FROM THE AREA IN FRONT OF AND TOWARD THE INSIDE OF THE DRIVERS SIDE REAR TIRE. I FELT IT WAS GASOLINE AND IMMEDIATELY CONTACTED A LOCAL DEALER TO GET A DIAGNOSIS AND REPAIR. THE RESULT WAS THAT THE FUEL TANK ON MY 2008 FORD ESCAPE WAS LEAKING. AFTER THE DEALER SERVICE INVESTIGATION IT WAS REPORTED THAT IT CAME FROM AN AREA ON THE SIDE WALL OF THE TANK AND WAS RUST THROUGH. THE AREA DID NOT APPEAR TO HAVE PROPER COATING ON IT.
NHTSA ODI #10787225
98,000 miles · Aug 4, 2015
Fuel/propulsion System
DRIVING THE VEHICLE ABOUT 40 MILES PER HOUR AND VEHICLE LOST ACCELERATION OR THROTTLE RESPONSE. VEHICLE COASTED TO A STOP AND ENGINE STOPPED. CAR RESTARTED WITHOUT INCIDENT. SEEMS TO BE VERY SIMILAR TO OTHER REPORTED ELECTRONIC THROTTLE BODY ISSUES WITH OTHER FORDS.
NHTSA ODI #10746097
1,200 miles · Feb 27, 2015
Fuel/propulsion System
PURCHASED MY CAR IN AUGUST 2008, NOTICE IN OCT, 2008 GAS PEDAL KEPT STICKING. LITTLE HARD TO ACCELERATE, UNLESS YOU PRESS DOWN HARD. MY CAR WAS STILL UNDER MANUFACTURER WARRANTY, SO I TOOK IT BACK TO THE DEALERSHIP TO HAVE REPLACED/ FIXED. THEN IN OCT 2013 MY GAS PEDAL BROKE, WENT STRAIGHT TO THE FLOOR (WITHOUT ACCELERATION)…
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PURCHASED MY CAR IN AUGUST 2008, NOTICE IN OCT, 2008 GAS PEDAL KEPT STICKING. LITTLE HARD TO ACCELERATE, UNLESS YOU PRESS DOWN HARD. MY CAR WAS STILL UNDER MANUFACTURER WARRANTY, SO I TOOK IT BACK TO THE DEALERSHIP TO HAVE REPLACED/ FIXED. THEN IN OCT 2013 MY GAS PEDAL BROKE, WENT STRAIGHT TO THE FLOOR (WITHOUT ACCELERATION) TOOK IT TO THE DEALERSHIP AGAIN. NOW IN FEB 2015, MY GAS PEDAL IS STICKING AGAIN, TOOK IT BACK TO THE DEALERSHIP TO HAVE FIX. THEY TOLD ME THAT MY ISSUES WITH THE GAS PEDAL WAS NOT RELATED. *TR
NHTSA ODI #10691009
123,290 miles · Jan 22, 2015
Fuel/propulsion SystemVehicle Speed Control
WHILE DRIVING THE VEHICLE IT STOPPED ACCELERATING & LOST RPMS. THE SUV JOLTED FORWARD & BACK & DID NOT HAVE ENOUGH POWER TO ACCELERATE. IT MADE A REVVING SOUND EACH TIME THE GAS PEDAL WAS PRESSED. AT MOMENTS THE SUV WOULD ACCELERATE SLOWLY BUT THEN REPEAT THE PROCESS OVER. *TR
NHTSA ODI #10678232
100,000 miles · Jan 6, 2015
EngineFuel/propulsion System
IN COLDER TEMPERATURES, BELOW APPROXIMATELY 45 DEGREES, THE ACCELERATOR BECOMES "STUCK" AND UNABLE TO BE PRESSED DOWN. AFTER SEVERAL TIMES OF STOMPING ON IT, IT RELEASES AND THE CAR ACCELERATES. THIS CONTINUES TO OCCUR AT EVERY STOP, RED LIGHTS, STOP SIGNS, ETC., UNTIL THE CAR/TEMPERATURE WARMS UP. WHILE WAITING TO PULL OUT …
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IN COLDER TEMPERATURES, BELOW APPROXIMATELY 45 DEGREES, THE ACCELERATOR BECOMES "STUCK" AND UNABLE TO BE PRESSED DOWN. AFTER SEVERAL TIMES OF STOMPING ON IT, IT RELEASES AND THE CAR ACCELERATES. THIS CONTINUES TO OCCUR AT EVERY STOP, RED LIGHTS, STOP SIGNS, ETC., UNTIL THE CAR/TEMPERATURE WARMS UP. WHILE WAITING TO PULL OUT INTO TRAFFIC, UPON RELEASING THE BRAKES THE CAR MERELY IDLES INTO TRAFFIC AS THE ACCELERATOR IS STUCK AND UNABLE TO BE PRESSED, LEAVING THE CAR CREEPING ON TO THE ROAD/HIGHWAY UNTIL THE ACCELERATOR LOOSENS AND IS ABLE TO BE PRESSED. AS TOLD BY A FORD SERVICE TECHNICIAN AND OTHERS WITH THIS SAME PROBLEM, THE ISSUE IS WITH THE THROTTLE BODY. THIS SAME ISSUE DOES NOT OCCUR DURING WARMER SEASONS/TEMPERATURES.
NHTSA ODI #10670383
65,000 miles · Nov 10, 2014
EngineFuel/propulsion System
THROTTLE STICKS SHUT, ESPECIALLY WHEN VEHICLE IS COLD. APPLYING PRESSURE TO THE THROTTLE WILL SOMETIMES SNAP THE THROTTLE OPEN, CAUSING THE VEHICLE TO SURGE. SOMETIMES THE THROTTLE WILL NOT MOVE UNTIL THE VEHICLE IS WARM. THROTTLE PEDAL ASSEMBLY AND CABLE APPEAR TO BE FREE MOVING AND NOT STICKING. WHEN MOVING THROTTLE BODY S…
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THROTTLE STICKS SHUT, ESPECIALLY WHEN VEHICLE IS COLD. APPLYING PRESSURE TO THE THROTTLE WILL SOMETIMES SNAP THE THROTTLE OPEN, CAUSING THE VEHICLE TO SURGE. SOMETIMES THE THROTTLE WILL NOT MOVE UNTIL THE VEHICLE IS WARM. THROTTLE PEDAL ASSEMBLY AND CABLE APPEAR TO BE FREE MOVING AND NOT STICKING. WHEN MOVING THROTTLE BODY SHAFT BY HAND (VEHICLE COLD, NOT RUNNING), THE THROTTLE BODY STICKS SHUT BUT CAN BE FREED WITH SOME EFFORT. ONCE MOVED FROM THE SHUT POSITION, THE THROTTLE BODY SHAFT MOVES FREELY AGAINST THE RETURN SPRING. CABLES ATTACHED TO THROTTLE BODY SHAFT ARE NOT UNDER STRESS AND DO NOT APPEAR TO BE IMPEDING THROTTLE BODY MOVEMENT. LUBRICANT APPLIED TO CABLING PIVOTS AND ATTACHMENT POINTS HAVE MINIMAL IF ANY EFFECT. *TR
NHTSA ODI #10653920
97,000 miles · Oct 14, 2014
EngineFuel/propulsion SystemVehicle Speed Control
"STUCK GAS PEDAL": AS I WAS DRIVING TO WORK IN MODERATELY HEAVY TRAFFIC ON US 127 IN MICHIGAN AT APPROXIMATELY 8 A.M., ON 10 OCTOBER 2014, THE GAS PEDAL FROZE ON MY (MANUAL TRANSMISSION) 2008 FORD ESCAPE AND I BEGAN TO LOSE SPEED QUICKLY FROM THE 70 MPH I HAD BEEN TRAVELING. THE PEDAL WOULD NOT MOVE UP OR DOWN NO MATTER HOW HA…
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"STUCK GAS PEDAL": AS I WAS DRIVING TO WORK IN MODERATELY HEAVY TRAFFIC ON US 127 IN MICHIGAN AT APPROXIMATELY 8 A.M., ON 10 OCTOBER 2014, THE GAS PEDAL FROZE ON MY (MANUAL TRANSMISSION) 2008 FORD ESCAPE AND I BEGAN TO LOSE SPEED QUICKLY FROM THE 70 MPH I HAD BEEN TRAVELING. THE PEDAL WOULD NOT MOVE UP OR DOWN NO MATTER HOW HARD I PUSHED OR PULLED AT IT. I TRIED KICKING IT AS BEST AS I COULD BUT IT WOULD NOT BUDGE, AND THE FLOOR MAT WAS NOT NEAR THE PEDAL AT ALL. I HAD TO MANEUVER TO THE SHOULDER OF THE ROAD AND CONTINUED 'COASTING' WHILE I TRIED TO GET THE PEDAL TO MOVE. THE AREA I WAS AT WAS NOT CONDUCIVE TO A FULL STOP UNLESS ABSOLUTELY NECESSARY DUE TO THE CLEARANCE ON THE SIDE OF THE ROAD AND THE CURVE I WAS ON. MY SPEED HAD DROPPED TO LESS THAN 55 MPH WHEN THE GAS PEDAL FINALLY RELEASED AND I WAS ABLE TO PUSH IT DOWN TO INCREASE MY SPEED AGAIN AND EVENTUALLY WORK BACK INTO TRAFFIC, THOUGH WITH CAUTION IN CASE IT HAPPENED AGAIN AS I WAS STILL NOT IN AN AREA SAFE FOR A FULL STOP. THE TEMPERATURE AT THAT TIME WAS AROUND FREEZING. I TOOK THE ESCAPE TO THE FORD DEALER AND THEY SAID NO CODES APPEARED WHEN SCANNED SO THERE WAS NOTHING TO INDICATE IT HAD HAPPENED. THEY ALSO TOLD ME THAT NEITHER MY VEHICLE, NOR THE THROTTLE ASSEMBLY IN IT ARE LISTED AS PART OF THE RECALL FOR "STICKY ACCELERATOR PEDAL" FOR FORD ESCAPES. THIS IS A 2008 MANUAL TRANSMISSION, 4 CY., 4-DOOR, 2WD ESCAPE. WHY WAS IT NOT INCLUDED IN THE RECALL? I'VE HAD PROBLEMS WITH THE GAS PEDAL 'CATCHING' AND THEN IMMEDIATELY RELEASING SINCE WE BOUGHT IT (AT ABOUT 16000 MILES), BUT THE DEALER COULD NEVER DUPLICATE THE PROBLEM AND THUS DID NOTHING ABOUT IT. MY ONLINE RESEARCH INDICATES THIS "FROZEN" OR "STUCK" PEDAL (WHERE THE PEDAL WILL NOT DEPRESS AT ALL) IS NOT A NEW ISSUE AND ACROSS ALL MODEL YEARS, YET NOTHING HAS BEEN DONE BY FORD AND THEY REFUSE TO ACKNOWLEDGE IT. *TR
NHTSA ODI #10644602
201,000 miles · Sep 29, 2014
Fuel/propulsion SystemVehicle Speed Control
THE GAS PEDDLE STICKING AND AFFECTING BEING ABLE TO ACCELERATE AND THEREFORE TO DRIVE SAFE. TOOK IT IN FOR DIAGNOSTICS AND IT IS A $500 + REPAIR TO FIX THE THROTTLE BODY. LOTS OF OTHER FORD ESCAPES ARE REPORTING THE SAME PROBLEM PER RESEARCH ON THIS ISSUE. VERY DISAPPOINTED IN FORD FOR NOT HAVING A RECALL TO FIX THIS DANGEROU…
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THE GAS PEDDLE STICKING AND AFFECTING BEING ABLE TO ACCELERATE AND THEREFORE TO DRIVE SAFE. TOOK IT IN FOR DIAGNOSTICS AND IT IS A $500 + REPAIR TO FIX THE THROTTLE BODY. LOTS OF OTHER FORD ESCAPES ARE REPORTING THE SAME PROBLEM PER RESEARCH ON THIS ISSUE. VERY DISAPPOINTED IN FORD FOR NOT HAVING A RECALL TO FIX THIS DANGEROUS ISSUE. I CAN CONTINUE TO DRIVE WITH THIS ISSUE BUT DECIDED TO PAY THE $500 TO MAKE IT WORK CORRECTLY AND NOT PUT MYSELF AND OTHERS AT RISK. *TR
NHTSA ODI #10639777
95,000 miles · Mar 22, 2014
Fuel/propulsion SystemVehicle Speed Control
FOR A FEW MONTHS NOW, THE GAS PEDAL HAS BEEN INTERMITTENTLY STICKING IN EITHER THE FULLY DEPRESSED OR NON-DEPRESSED POSITION. THE FIRST FEW TIMES THIS HAS HAPPENED, I WAS ON THE EXPRESSWAY AND TRAVELING APPROX 70 MPH. ONCE THE GAS PEDAL WAS RELEASED, I REALIZED THAT THE VEHICLE CONTINUED TO ACCELERATE ON ITS OWN. THE GAS PEDAL W…
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FOR A FEW MONTHS NOW, THE GAS PEDAL HAS BEEN INTERMITTENTLY STICKING IN EITHER THE FULLY DEPRESSED OR NON-DEPRESSED POSITION. THE FIRST FEW TIMES THIS HAS HAPPENED, I WAS ON THE EXPRESSWAY AND TRAVELING APPROX 70 MPH. ONCE THE GAS PEDAL WAS RELEASED, I REALIZED THAT THE VEHICLE CONTINUED TO ACCELERATE ON ITS OWN. THE GAS PEDAL WAS LYING COMPLETELY IN THE DEPRESSED POSITION. I COULD LIFT THE GAS PEDAL WITH MY FOOT BUT IT WOULD LIMPLY FALL BACK TO THE FLOOR. I WAS ABLE TO SLOW THE VEHICLE WITH THE BRAKE PEDAL, BUT THE ACCELERATION CONTINUED WHEN I WENT OFF THE BRAKE. I EXITED THE HIGHWAY AND TURNED THE VEHICLE OFF. I CONTINUED TO LIFT THE GAS PEDAL AND WIGGLE IT AND IT SEEMED TO GO BACK INTO PLACE. I NOTICED OVER TIME, THAT THIS SEEMED TO HAPPEN MORE WHEN THE GAS PEDAL WAS MORE FULLY DEPRESSED, LIKE WHEN ON THE HIGHWAY. AT OTHER TIMES, THE GAS PEDAL IS STICKING IN THE RELAXED (UN-DEPRESSED) POSITION. THIS SEEMS TO BE HAPPENING DURING VERY COLD TEMPERATURES BUT CONTINUES WHILE DRIVING AND WHEN PRESSING THE GAS PEDAL. THE VEHICLE WILL "JUMP" FORWARD WITH THE SUDDEN RELEASE OF THE GAS PEDAL AFTER PRESSING HARD ENOUGH TO MAKE IT RELEASE. SOMETIMES IT TAKES QUITE A BIT OF PRESSURE TO MAKE IT RELEASE. I HAVE READ ABOUT A RECALL FOR THESE COMPLAINTS IN OLDER VEHICLES AND THERE ARE MULTIPLE COMPLAINTS ONLINE IN THE 2008 MODEL. THIS IS A HAZARD FOR PEOPLE, AS IT HAPPENS SUDDENLY AND WITHOUT WARNING. I DON'T FEEL SAFE HAVING MY CHILDREN IN THE CAR. *TR
NHTSA ODI #10574137
65,000 miles · Oct 23, 2013
Fuel/propulsion SystemVehicle Speed Control
MAY 30TH, 2012 2008 FORD ESCAPE STOPPED AT A STOP LIGHT, GAS PEDAL WAS STUCK RENDERING VEHICLE UNABLE TO MOVE. MILEAGE WAS APPROXIMATELY 70,000 MILES. HAD VEHICLE TOWED TO LOCAL FORD DEALERSHIP. THEY REPLACED THE ENTIRE PEDAL ASSEMBLY. WITHIN ABOUT 3 MONTHS, THE PEDAL SEEMED TO START CATCHING AGAIN. PROBLEM IS INTERMITTED NOT CO…
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MAY 30TH, 2012 2008 FORD ESCAPE STOPPED AT A STOP LIGHT, GAS PEDAL WAS STUCK RENDERING VEHICLE UNABLE TO MOVE. MILEAGE WAS APPROXIMATELY 70,000 MILES. HAD VEHICLE TOWED TO LOCAL FORD DEALERSHIP. THEY REPLACED THE ENTIRE PEDAL ASSEMBLY. WITHIN ABOUT 3 MONTHS, THE PEDAL SEEMED TO START CATCHING AGAIN. PROBLEM IS INTERMITTED NOT CONTINUOUS BUT VERY DANGEROUS IN HEAVY TRAFFIC. OWNER MUST PRESS FIRMLY TO GET THE GAS PEDAL TO WORK WHICH CAUSES THE SUV TO LEAP FORWARD. JUST OVER A YEAR AFTER THE PEDAL ASSEMBLY WAS REPLACE, IT IS BEING REPLACING AGAIN DUE TO THE SAME STICKING PROBLEM. *TR
NHTSA ODI #10549041
Official recalls
3Sep 29, 2015
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Sep 3, 2014
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
May 29, 2014
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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