NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
38 reportsClear category filter42,000 miles · Mar 10, 2010
Engine And Engine CoolingPower Train
MY 2008 FORD ESCAPE STARTED JERKING DURING ACCELERATION AND SHUTTERING AT STOP LIGHTS. NO LIGHTS CHECK ENGINE LIGHT EVER CAME ON, AND DIDN'T HAPPEN ALL THE TIME. FINALLY THE CAR STALLED AT A RED LIGHT AND I DECIDED TO BRING IT IN. MY FORD DEALERSHIP SAID ITS THE TRANSMISSION FLUID LEAKING VIA THE AC CONDENSER. THEY ARE FIXING IT…
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MY 2008 FORD ESCAPE STARTED JERKING DURING ACCELERATION AND SHUTTERING AT STOP LIGHTS. NO LIGHTS CHECK ENGINE LIGHT EVER CAME ON, AND DIDN'T HAPPEN ALL THE TIME. FINALLY THE CAR STALLED AT A RED LIGHT AND I DECIDED TO BRING IT IN. MY FORD DEALERSHIP SAID ITS THE TRANSMISSION FLUID LEAKING VIA THE AC CONDENSER. THEY ARE FIXING IT, $800 COST. *TR
NHTSA ODI #10318510
37,000 miles · Mar 9, 2010
Engine And Engine CoolingPower Train
VEHICLE IS LEAKING SEVERE AMOUNT OF TRANSMISSION FLUID JUST AT WARRANTY MARK. DEALER WILL NOT COVER REPAIR. THERE ARE A LOT OF COMPLAINTS ON INTERNET IN REGARD TO THIS, IT COULD CAUSE A POTENTIAL FIRE IN VEHICLE OR ACCIDENT DUE TO LOW LEVELS OF FLUID, THE CONTROL PANEL DOES NOT ALERT DRIVER IF TRANSMISSION FLUID LEVEL IS LOW. *…
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VEHICLE IS LEAKING SEVERE AMOUNT OF TRANSMISSION FLUID JUST AT WARRANTY MARK. DEALER WILL NOT COVER REPAIR. THERE ARE A LOT OF COMPLAINTS ON INTERNET IN REGARD TO THIS, IT COULD CAUSE A POTENTIAL FIRE IN VEHICLE OR ACCIDENT DUE TO LOW LEVELS OF FLUID, THE CONTROL PANEL DOES NOT ALERT DRIVER IF TRANSMISSION FLUID LEVEL IS LOW. *TR
NHTSA ODI #10318283
58,000 miles · Mar 6, 2010
Engine And Engine CoolingPower Train
THE CAR STARTED TO DRIVE SLUGGISH AND HESITATED IN THE MIDDLE OF THE STREET. AFTER CHECKING THE TRANSMISSION FLUID I FOUND THAT I WAS NEARLY EMPTY. I REFILLED THE TRANNY WITH ABOUT 3 QUARTS OF FLUID. THE NEXT DAY I CHECKED IT AGAIN AND THERE WAS NO FLUID ON THE STICK. I LOOKED AT THE RIGHT PASSENGER FRONT SIDE OF THE VEHICLE…
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THE CAR STARTED TO DRIVE SLUGGISH AND HESITATED IN THE MIDDLE OF THE STREET. AFTER CHECKING THE TRANSMISSION FLUID I FOUND THAT I WAS NEARLY EMPTY. I REFILLED THE TRANNY WITH ABOUT 3 QUARTS OF FLUID. THE NEXT DAY I CHECKED IT AGAIN AND THERE WAS NO FLUID ON THE STICK. I LOOKED AT THE RIGHT PASSENGER FRONT SIDE OF THE VEHICLE AND SAW WERE FLUID WAS LEAKING FROM UNDER THE RADIATOR. AFTER HAVING THIS CHECKED OUT I AM TOLD THAT THIS IS THE TRANSMISSION COOLER AND LINES AND THERE IS NO FIX FOR THE PROBLEM. IT CAN BE REPLACED BUT IT WILL HAPPEN AGAIN ACCORDING TO THE DEALER. NOW, I HAVE TO PUT A QUART OR MORE IN EVERY DAY. THERE IS NO RECALL AND THE WARRANTY DOES NOT COVER THIS REPAIR. THIS FLUID LEAK COULD POSSIBLE CAUSE A FIRE UNDER THE HOOD AND BY DRIPPING OUT SO FAST IT COULD CAUSE THE VEHICLE TO STOP IN TRAFFIC WITHOUT WARNING. *TR
NHTSA ODI #10317364
26,512 miles · Mar 4, 2010
Engine And Engine CoolingFuel System, GasolineSteering
MY 2008 ESCAPE HAS BEEN TO DEALER FOR REPAIR FOR MAJOR ISSUES. 1) I HAD A PROBLEM WITH THE STEERING WHEEL 2) I HAD A PROBLEM WITH THE GAS PEDAL GETTING STUCK, 3) I HAD A PROBLEM WITH THE LEAK OF TRANSMISSION FLUID I THANK GOD THAT THE THIS HAPPEN TO THE CAR WHILE ITS UNDER WARRANTY, SO THE DEALER REPLACE THE PARTS FOR …
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MY 2008 ESCAPE HAS BEEN TO DEALER FOR REPAIR FOR MAJOR ISSUES. 1) I HAD A PROBLEM WITH THE STEERING WHEEL 2) I HAD A PROBLEM WITH THE GAS PEDAL GETTING STUCK, 3) I HAD A PROBLEM WITH THE LEAK OF TRANSMISSION FLUID I THANK GOD THAT THE THIS HAPPEN TO THE CAR WHILE ITS UNDER WARRANTY, SO THE DEALER REPLACE THE PARTS FOR FREE. I JUST CANT UNDERSTAND WITH SO MANY COMPLAINTS WITH ALL THE SAME PROBLEMS THE GOVERNMENT HAS NOT DONE ANYTHING ABOUT IT. SO MANY UNHAPPY CUSTOMERS HAS TO SPEND EXTRA MONEY IN HARD TIMES TO GET THERE CAR REPAIR. I CALLED FORD AND THEY JUST TOLD ME THAT THEY WILL NOTED IN MY ACCOUNT. WHAT WILL THAT DO FOR ME NOTHING! *TR
NHTSA ODI #10316908
40,000 miles · Mar 4, 2010
Engine And Engine CoolingPower Train
CAR STARTED JERKING (OR STOPPING) WHEN STOPPED AT STOP SIGNS/STOP LIGHTS. I TOOK TO THE DEALER AND THEY HAD TO REPLACE TRANSMISSION COOLER / A/C COMBO. *TR
NHTSA ODI #10316781
28,000 miles · Mar 4, 2010
Engine And Engine CoolingPower Train
1) LIMITED USE OF VEHICLE, 28,000 MILES ON A 2008 ESCAPE (USED MODERATELY IN COLD WEATHER SITUATIONS) 2) TRANSMISSION COOLER FAILURE, LEAKS COOLER FLUID AND TRANSMISSION FLUID ALL OVER ENGINE COMPARTMENT. VEHICLE "SPRINGS" FORWARD OR STALLS AFTER COMING TO A STOP (DAILY). VEHICLE LOSES A QUART OR MORE OF FLUID MONTHLY. VEHIC…
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1) LIMITED USE OF VEHICLE, 28,000 MILES ON A 2008 ESCAPE (USED MODERATELY IN COLD WEATHER SITUATIONS) 2) TRANSMISSION COOLER FAILURE, LEAKS COOLER FLUID AND TRANSMISSION FLUID ALL OVER ENGINE COMPARTMENT. VEHICLE "SPRINGS" FORWARD OR STALLS AFTER COMING TO A STOP (DAILY). VEHICLE LOSES A QUART OR MORE OF FLUID MONTHLY. VEHICLE SHIFTS VERY LOUDLY AND ROUGHLY (DAILY - IS AN AUTOMATIC) 3) REPAIR IS QUOTED AT $1000 DOLLARS FOR REPLACEMENT COOLER PIECE. EVEN THOUGH VEHICLE IS STILL UNDER POWER TRAIN WARRANTY AND UNDER BUMPER TO BUMPER WARRANTY (FOR MILES, NOT TIME WHICH ENDED A WEEK AGO). DEALER AND FORD MOTOR COMPANY IS UNCOOPERATIVE. *TR
NHTSA ODI #10316703
29,000 miles · Mar 4, 2010
Engine And Engine Cooling
THE AC/CONDENSER THAT ALSO COOLS THE AUTOMATIC TRANSMISSION IS LEAKING. THROUGH RESEARCH THERE ARE MANY OTHER CARS DOING THIS AS WELL. ALSO HAVE NOTICE MY VEHICLE SURGING AT STOPS. VEHICLE REPAIRED UNDER WARRANTY AT DEALERSHIP. ADVISED SEVERAL OTHER VEHICLES IN FOR THE SAME PROBLEM. *TR
NHTSA ODI #10316664
38,000 miles · Mar 2, 2010
Engine And Engine Cooling
I BOUGHT A 2008 FORD ESCAPE (USED) AND APPROXIMATELY 6 MONTHS AFTER I BOUGHT IT AND 38,000 MILES, I NOTICED THE VEHICLE WOULD LURCH FORWARD WHEN I PRESSED ON THE ACCELERATOR. I STARTED DOING RESEARCH AND FOUND THAT IT MAY BE A PROBLEM WITH THE TRANSMISSION AND SURE ENOUGH, FOUND A LARGE PUDDLE OF TRANSMISSION FLUID ON THE FLOOR…
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I BOUGHT A 2008 FORD ESCAPE (USED) AND APPROXIMATELY 6 MONTHS AFTER I BOUGHT IT AND 38,000 MILES, I NOTICED THE VEHICLE WOULD LURCH FORWARD WHEN I PRESSED ON THE ACCELERATOR. I STARTED DOING RESEARCH AND FOUND THAT IT MAY BE A PROBLEM WITH THE TRANSMISSION AND SURE ENOUGH, FOUND A LARGE PUDDLE OF TRANSMISSION FLUID ON THE FLOOR OF MY GARAGE. I HAVE TO REFILL THE TRANSMISSION FLUID WEEKLY DUE TO THE MASSIVE AMOUNTS ITS LEAKING AND AM LOOKING INTO GETTING THIS FIXED NOW. *TR
NHTSA ODI #10315479
43,000 miles · Feb 16, 2010
Engine And Engine CoolingPower Train
OVER THE LAST SEVERAL WEEKS I NOTICED MY CAR RUNNING SLUGGISH AND JERKY WITH NO PEP AT ALL GOING UP HILLS EITHER. ON 2 OCCASIONS MY CAR ALMOST STALLED AS I WAS PULLING FROM A STOP SIGN WHICH ALMOST CAUSED 2 ACCIDENTS. I ALSO BEGAN NOTICING OIL SPOTS ON MY DRIVEWAY. I THOUGHT I MIGHT HAVE AN OIL LEAK SINCE I JUST HAD AN OIL CHAN…
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OVER THE LAST SEVERAL WEEKS I NOTICED MY CAR RUNNING SLUGGISH AND JERKY WITH NO PEP AT ALL GOING UP HILLS EITHER. ON 2 OCCASIONS MY CAR ALMOST STALLED AS I WAS PULLING FROM A STOP SIGN WHICH ALMOST CAUSED 2 ACCIDENTS. I ALSO BEGAN NOTICING OIL SPOTS ON MY DRIVEWAY. I THOUGHT I MIGHT HAVE AN OIL LEAK SINCE I JUST HAD AN OIL CHANGE ABOUT A MONTH AGO. WHEN I CALLED THE DEALER TO EXPLAIN MY SITUATION THE FORD TECH. ADVISED IT HAD NOTHING TO DO WITH MY OIL CHANGE BUT RATHER A PROBLEM WITH MY TRANSMISSION FLUID AND A/C CONDENSER. I QUESTIONED THE TECH ON HOW HE CAN DIAGNOSIS THE PROBLEM SO QUICKLY WITH OUT EVEN LOOKING AT THE VEHICLE AND HE ADVISED FORD HAS TSB FOR THIS. I BROUGHT THE CAR IN FOR SERVICE AND ASKED IF THIS IS A RECALL OR COVERED UNDER MY WARRANTY. I WAS ADVISED IT WAS NEITHER AND THAT I NEEDED TO PAY FOR THE REPAIRS DIRECTLY. THE DEALER REPLACED PART # 818Z19712J. I DID SOME RESEARCH ON LINE AND FOUND NUMEROUS COMPLAINTS WITH THE SAME VEHICLE YEAR AND MAKE DEALING WITH THE SAME PROBLEM I'M DEALING WITH IE: TRANSMISSION & AC CONDENSER. *TR
NHTSA ODI #10310919
49,000 miles · Feb 16, 2010
Engine And Engine CoolingPower Train
TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT WHILE AT A STOP LIGHT BEFORE ENTERING THE FREEWAY. WHEN HE TRIED TO MOVE FORWARD AFTER THE LIGHT, THE VEHICLE COMPLETELY SHUT DOWN. THE CONTACT SHIFTED TO NEUTRAL AND RE-STARTED THE VEHICLE AND THE PROBLEM SEEMED TO CORRECT ITSELF. HE NOTICED THE PROBLEM AGAIN AND …
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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT WHILE AT A STOP LIGHT BEFORE ENTERING THE FREEWAY. WHEN HE TRIED TO MOVE FORWARD AFTER THE LIGHT, THE VEHICLE COMPLETELY SHUT DOWN. THE CONTACT SHIFTED TO NEUTRAL AND RE-STARTED THE VEHICLE AND THE PROBLEM SEEMED TO CORRECT ITSELF. HE NOTICED THE PROBLEM AGAIN AND WAS ABLE TO RE-START THE VEHICLE ALMOST IMMEDIATELY. THERE WERE NO WARNING LIGHTS ON THE DASHBOARD INDICATING A POSSIBLE REASON FOR FAILURE. HE TOOK THE VEHICLE TO THE DEALERSHIP AND THE DEALER TOLD HIM THAT THERE WAS A FLAW IN THE DESIGN OF THE VEHICLE AND A LEAK IN THE TRANSMISSION FLUID COMPARTMENT AND THE RADIATOR WAS ALSO DESTROYED. HE WAS ALSO TOLD THAT THE RADIATOR, AIR CONDITIONING CONDENSER, THE TRANSMISSION FLUID COMPARTMENT AND OTHER COMPONENTS (NOT KNOWN TO THE CONTACT) NEEDED TO BE REPLACED. HE CALLED THE MANUFACTURER AND FILED A COMPLAINT. THE MANUFACTURER OFFERED TO COVER HALF OF THE REPAIRS IF HE SIGNED A CONTRACT STATING THAT HE WOULD NO LONGER COMPLAIN ABOUT THE PROBLEM. THE VEHICLE WAS BEING REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 49,000.
NHTSA ODI #10310892
Official recalls
3Sep 29, 2015
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Sep 3, 2014
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
May 29, 2014
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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