NHTSA owner reports · September 18, 2026 snapshot.
Engine complaints
83 reportsClear category filter67,838 miles · Sep 10, 2013
EngineEngine And Engine Cooling
TL* THE CONTACT OWNS A 2008 FORD ESCAPE HYBRID. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THE STOP SAFELY NOW WARNING MESSAGE DISPLAYED AS THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE ELECTRONIC COOLING PUMP NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF TH…
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TL* THE CONTACT OWNS A 2008 FORD ESCAPE HYBRID. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THE STOP SAFELY NOW WARNING MESSAGE DISPLAYED AS THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE ELECTRONIC COOLING PUMP NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 67,838 AND THE CURRENT MILEAGE WAS UNKNOWN. UPDATED 01/23/2014 *BF
NHTSA ODI #10542919
53,371 miles · Sep 5, 2013
Engine
I RECENTLY HAD TO PAY FOR A REPAIR FOR A KNOWN DEFECT FOR THE 2008 FORD ESCAPE. IT WAS A TRANSMISSIONS FLUID LEAK NEAR THE AC CONDENSER ASSEMBLY WHICH REQUIRED REPLACEMENT. THERE ARE NUMEROUS COMPLAINTS AND I WOULD LIKE TO ADD TO THE LIST AS OPPOSED TO SITTING BY AND TAKING IT. MANUFACTURERS WANTS PEOPLE TO FAITHFULLY SUPPORT TH…
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I RECENTLY HAD TO PAY FOR A REPAIR FOR A KNOWN DEFECT FOR THE 2008 FORD ESCAPE. IT WAS A TRANSMISSIONS FLUID LEAK NEAR THE AC CONDENSER ASSEMBLY WHICH REQUIRED REPLACEMENT. THERE ARE NUMEROUS COMPLAINTS AND I WOULD LIKE TO ADD TO THE LIST AS OPPOSED TO SITTING BY AND TAKING IT. MANUFACTURERS WANTS PEOPLE TO FAITHFULLY SUPPORT THEM BY BUYING THEIR PRODUCTS AND IN RETURN THEY SHOULD FAITHFULLY REPAIR KNOWN COMMON PROBLEMS INSTEAD OF ACTING AS IF THEY DON'T EXIST. I SHOULD NOT BE HELD ACCOUNTABLE NOR RESPONSIBLE FOR YOUR FACTORY DEFECTS! *JB
NHTSA ODI #10542159
67,000 miles · Jul 14, 2013
EnginePower TrainVehicle Speed Control
VEHICLE FAILS TO ACCELERATE PROPERLY AFTER A COMPLETE STOP. RPM'S ARE RAISED TO HIGH BEFORE THE TRANSMISSION SHIFTS INTO 2ND GEAR. *TR
NHTSA ODI #10524738
78,400 miles · Jun 28, 2013
Engine
I WAS TURNING INTO A BANK PARKING LOT AND THE ENGINE JUST SHUT OFF. IT TOOK A MINUTE TO EVEN REALIZE WHAT HAD HAPPENED. WHEN THE STEERING BECAME VERY STIFF I REALIZED THE ENGINE HAD TURNED OFF. I APPLIED THE BRAKES TO STOP THE CAR AND PUT IT IN PARK. IT STARTED BACK UP WHEN I TURNED THE KEY. THERE WAS NOT ANY WARNING OR ANY…
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I WAS TURNING INTO A BANK PARKING LOT AND THE ENGINE JUST SHUT OFF. IT TOOK A MINUTE TO EVEN REALIZE WHAT HAD HAPPENED. WHEN THE STEERING BECAME VERY STIFF I REALIZED THE ENGINE HAD TURNED OFF. I APPLIED THE BRAKES TO STOP THE CAR AND PUT IT IN PARK. IT STARTED BACK UP WHEN I TURNED THE KEY. THERE WAS NOT ANY WARNING OR ANY INDICATION THAT THE CAR WAS GOING TO JUST SHUT DOWN. HAD ANOTHER CAR BEEN BEHIND ME I WOULD HAVE BEEN HIT. *TR
NHTSA ODI #10522206
60,000 miles · Jun 6, 2013
Electrical SystemEnginePower Train
MY 2008 FORD ESCAPE'S TRANSMISSION STARTED SLIPPING WHILE IN OVERDRIVE. IT THEN WENT OUT AND REVVED UP TO 5,000 RPM'S AND WOULD NOT MOVE WHILE IN OVER DRIVE OR DRIVE ON THE INTERSTATE CAUSING ME TO ALMOST GET REAR ENDED. I HAD TO SHIFT TO SECOND GEAR AND LIMP IT HOME. *TR
NHTSA ODI #10515569
98,000 miles · Mar 21, 2013
Electrical SystemEngine
THIS IS MY SECOND COMPLAINT, SAME ISSUE. AGAIN, YESTERDAY DRIVING AT ABOUT 30 MPH THE CAR JUST SHUT OFF. NO PROBLEMS IMMEDIATELY BEFORE, NO SOUNDS, NOTHING. IT JUST STALLED. STARTED UP RIGHT AWAY. NO PROBLEMS DRIVING AFTER EXCEPT IT DID FEEL LIKE IT JERKED A BIT (ALMOST UNNOTICEABLE EXCEPT NOW I AM VERY AWARE OF THIS) ON TWO OCC…
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THIS IS MY SECOND COMPLAINT, SAME ISSUE. AGAIN, YESTERDAY DRIVING AT ABOUT 30 MPH THE CAR JUST SHUT OFF. NO PROBLEMS IMMEDIATELY BEFORE, NO SOUNDS, NOTHING. IT JUST STALLED. STARTED UP RIGHT AWAY. NO PROBLEMS DRIVING AFTER EXCEPT IT DID FEEL LIKE IT JERKED A BIT (ALMOST UNNOTICEABLE EXCEPT NOW I AM VERY AWARE OF THIS) ON TWO OCCASIONS WITHIN 5 MINUTES AFTER THE STALL. THIS CAR WAS PURCHASES AS A USED VEHICLE BACK IN JAN. IT IS A 2008. I ALSO FILED A COMPLAINT YESTERDAY ON THIS SAME ISSUE WHICH OCCURRED JUST IN THE LAST FEW DAYS AND AGAIN A COUPLE OF WEEKS AGO. SO THIS IS THE 4TH "STALL" SINCE I PURCHASED THE VEHICLE 7 WEEKS AGO. *TR
NHTSA ODI #10503874
97,000 miles · Mar 19, 2013
Engine
THREE TIMES IN LAST 4 WEEKS VEHICLE HAS STALLED WHILE DRIVING. IT WILL THEN RESTART IMMEDIATELY WITH NO EFFORT. IT WILL THEN WILL SURGE, JERK VERY SLIGHTLY UPON DRIVING IT AGAIN. ON ONE OCCASION THERE WAS NO SURGING OR JERKING. CAR WAS JUST PURCHASED IN LATE JAN. 2008 AS A USED VEHICLE. NO CHECK ENGINE LIGHT. NO WARNING LIGHTS…
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THREE TIMES IN LAST 4 WEEKS VEHICLE HAS STALLED WHILE DRIVING. IT WILL THEN RESTART IMMEDIATELY WITH NO EFFORT. IT WILL THEN WILL SURGE, JERK VERY SLIGHTLY UPON DRIVING IT AGAIN. ON ONE OCCASION THERE WAS NO SURGING OR JERKING. CAR WAS JUST PURCHASED IN LATE JAN. 2008 AS A USED VEHICLE. NO CHECK ENGINE LIGHT. NO WARNING LIGHTS WHATSOEVER. NO INDICATORS WHEN HOOKED UP TO A ENGINE CODE READOUTS. JUST STALLS. HAVE HAD ONE VERY CLOSE NEAR ACCIDENT WHEN SOMEONE WAS BEHIND ME AND ALMOST SLAMMED INTO THE BACK OF MY CAR AS IT DIED IN THE MIDDLE OF THE ROAD AT 40MPH. WHEN IDLING AT STOP LIGHT OR JUST IN PARK THERE IS NO INDICATION OF STALLING, JERKING, OR ROUGH IDLING. NO INDICATION OF BAD TIMING. JUST WHILE DRIVING - NO WARNING WHATSOEVER, JUST STALLS...NOT WHILE ACCELERATING, NOT WHILE DECELERATION, JUST WHILE DRIVING. HAS NOT HAPPENED ON HIGHWAY AT HIGH SPEED HOWEVER THIS CAR IS MOSTLY DRIVEN IN TOWN, 90% OF THE TIME. *TR
NHTSA ODI #10503601
43,000 miles · Jan 4, 2013
EngineFuel/propulsion SystemVehicle Speed Control
GAS PEDAL STICKS, ESPECIALLY IN COLD WEATHER. HAVE HAD TO PUT CAR INTO NEUTRAL ON MORE THAN 1 OCCASION DUE TO PEDAL STICKING AT HIGH SPEED. ALSO STICKS WHEN ACCELERATING AT LOW SPEED, MAKING ACCELERATION ALMOST IMPOSSIBLE. *TR
NHTSA ODI #10491000
74,000 miles · Dec 7, 2012
Electrical SystemEnginePower Train
WHILE DRIVING AT 65 MPH ON I-10, TOWARD ARMSTRONG INTERNATIONAL AIRPORT, THE VEHICLE, WITH NO PRE-WARNING BEGAN TO DECELERATE (SLOW DOWN). THE VEHICLES SPEED DID NOT RESPOND TO DEPRESSING THROTTLE PEDAL; THE VEHICLE WOULD NOT MAINTAIN SPEED. FORTUNATELY, THERE WERE NO VEHICLE IN THE RIGHT LANE AND I WAS ABLE TO GET TO THE SHOULD…
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WHILE DRIVING AT 65 MPH ON I-10, TOWARD ARMSTRONG INTERNATIONAL AIRPORT, THE VEHICLE, WITH NO PRE-WARNING BEGAN TO DECELERATE (SLOW DOWN). THE VEHICLES SPEED DID NOT RESPOND TO DEPRESSING THROTTLE PEDAL; THE VEHICLE WOULD NOT MAINTAIN SPEED. FORTUNATELY, THERE WERE NO VEHICLE IN THE RIGHT LANE AND I WAS ABLE TO GET TO THE SHOULDER OF THE ROAD. THERE, BY TURNING OFF THE IGNITION AND RESTARTING THE VEHICLE I WAS ABLE TO CONTINUE THE TRIP UNTIL THE SECOND AND THIRD OCCURRENCE. THIS SITUATION OCCURRED THREE MORE TIME ON THE RETURN TRIP HOME. ALL ON THE INTERSTATE HIGHWAY. NEEDLESS TO SAY, AFTER THE FIRST OCCURRENCE I PROCEEDED IN THE FAR RIGHT LANE WHERE I COULD GET TO THE SHOULDER EASILY. AFTER DOING SOME INVESTIGATION, I HAVE FOUND THAT THIS HAS BEEN OCCURRING ON FORD ESCORTS SINCE 2004 AT LEAST. I FIND IT DIFFICULT TO BELIEVE THAT SUCH A POTENTIALLY DANGEROUS DESIGN FLAW IN AN AUTOMOBILE HAS PERSISTED SO LONG. IMAGINE WHAT WOULD BE THE CONSEQUENCES OF HAVING THIS OCCUR WHILE DRIVING IN THE MIDDLE OF A SIX LANE INTERSTATE WITH 18 WHEELERS ALL AROUND. AT BEST THERE WOULD BE AN ACCIDENT, THERE IS A VERY HIGH PROBABILITY OF FATALITIES. *TR
NHTSA ODI #10487730
76,000 miles · Oct 25, 2012
EnginePower TrainVehicle Speed Control
TRANSMISSION ISSUE: STARTING REVVING HIGH ON 1ST GEAR SKIPPING 2ND TO 3RD. "SLIPPING" TOOK IT IN AND WAS TOLD AFTER A SCAN THAT IT WOULD HAVE TO BE REBUILT. WAS TOLD THIS ALSO BY FORD AS WELL AS ANOTHER 3RD PARTY TRANSMISSION PLACE. ALL 3 OF THEM ADMITTED THIS IS A VERY COMMON ISSUE. PAID 3000 TO REBUILD THE UNIT. I WAS 3,000 MI…
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TRANSMISSION ISSUE: STARTING REVVING HIGH ON 1ST GEAR SKIPPING 2ND TO 3RD. "SLIPPING" TOOK IT IN AND WAS TOLD AFTER A SCAN THAT IT WOULD HAVE TO BE REBUILT. WAS TOLD THIS ALSO BY FORD AS WELL AS ANOTHER 3RD PARTY TRANSMISSION PLACE. ALL 3 OF THEM ADMITTED THIS IS A VERY COMMON ISSUE. PAID 3000 TO REBUILD THE UNIT. I WAS 3,000 MILES OVER MY FORD ESP. FORD REFUSED TO HELP ME OUT AT ALL. MANY FORUMS ALSO LIST THIS AS A PROBLEM. *TR
NHTSA ODI #10482244
Official recalls
3Sep 29, 2015
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Sep 3, 2014
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
May 29, 2014
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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