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2009 Ford Escape Hybrid

Owner reports · Recalls · Investigations

More warning signs than most Escape Hybrid years

Owner complaints for the 2009 Ford Escape Hybrid are substantially higher than the model-year median of 68.

About this comparison →

When problems were reported

Mileage at the reported incident

143 reports with mileage · 10 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports3 fire reports1 injury reports

What owners actually said

153 reports
78,000 miles · Sep 30, 2013
EngineFuel/propulsion SystemPower Train

9-27-2013, MY CAR WAS IDLING WEIRD AT A RED LIGHT. I LOOKED AT THE RPM GAUGE AND IT WAS BOUNCING ERRATICALLY. AT SOME POINT MY WRENCH DASH LIGHT CAME ON. I WAS DRIVING THRU A NEIGHBORHOOD AT THE TIME SO MY CAR SEEMED TO BE OK GOING BETWEEN 30-40 MPH, BUT AT EVERY RED LIGHT MY CAR SEEMED LIKE SOMETHING WAS WRONG. IT WASN'T GOING …

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9-27-2013, MY CAR WAS IDLING WEIRD AT A RED LIGHT. I LOOKED AT THE RPM GAUGE AND IT WAS BOUNCING ERRATICALLY. AT SOME POINT MY WRENCH DASH LIGHT CAME ON. I WAS DRIVING THRU A NEIGHBORHOOD AT THE TIME SO MY CAR SEEMED TO BE OK GOING BETWEEN 30-40 MPH, BUT AT EVERY RED LIGHT MY CAR SEEMED LIKE SOMETHING WAS WRONG. IT WASN'T GOING INTO ELECTRIC MODE LIKE IT NORMALLY WOULD. I DROVE ON THE INTERSTATE FOR A MILE AND MY CAR WOULD NOT ACCELERATE OVER 40-45 MPH SO I PUT ON MY HAZARDS AND DID MY BEST DRIVING IN TRAFFIC. THE ESCAPE WAS ACTING LIKE IT WAS DYING AT ONE POINT AND STARTED DECELERATING SO THEN I KEPT PRESSING THE GAS PEDAL TO THE FLOOR AND IT STILL WOULDN'T GO OVER 45 MPH . I STOPPED AT A RED LIGHT ABOUT A MILE FROM MY HOUSE AND TURNED THE ENTIRE CAR OFF AND SAT FOR A MINUTE OR SO. WHEN I STARTED IT BACK UP THE WRENCH LIGHT WAS OFF. I TOOK THE CAR TO MY NEAREST FORD DEALERSHIP THE NEXT MORNING AND WAS TOLD THAT NO DIAGNOSTIC CODES WERE COMING UP BUT THE TECH DID SOME SPECIAL TESTS AND DETERMINED THAT MY MASS AIR FLOW SENSOR NEEDS TO BE REPLACED. SO THAT'S WHAT THEY DID. I ASKED IF THEY COULD ALSO REPLACE THE THROTTLE BODY AND HE TOLD ME THAT THEY WOULD HAVE TO SEND THE PART TO FORD AND IF THERE WASN'T ANYTHING WRONG WITH IT THEY WOULD BE OUT THAT MONEY SO THEY COULD NOT REPLACE THE THROTTLE BODY. MY CAR IS AT ~78,000 MILES SO THIS SEEMS LIKE A PROBLEM I SHOULD NOT BE HAVING. MY WRENCH LIGHT CAME ON ONCE BACK ON 7-22-13, ON A ROAD TRIP BUT WE PULLED OVER ON THE SIDE OF THE ROAD, TURNED THE CAR OFF AND BACK ON AND IT NEVER CAME ON AGAIN UNTIL 9-27-13. MY CAR HAD BEEN IDLING WEIRD RIGHT BEFORE MY LAST OIL CHANGE ON AUG 30, 2013. I MENTIONED IT TO MY FORD TECH THEN AND NO DIAGNOSTIC CODES CAME UP SO THEY DID A FUEL INDUCTION CLEANING SERVICE COSTING ME $145.95. I'M NOT SURE THAT THIS EVEN NECESSARY. *TR

NHTSA ODI #10546240

42,000 miles · Sep 13, 2013
Service Brakes

I WAS DRIVING IN HEAVY STOP AND GO TRAFFIC ON THE HIGHWAY FOR 10 MINUTES. ALL OF A SUDDEN THE EMERGENCY BRAKE LIGHT ILLUMINATES ON THE DASH BOARD, THE ELECTRIC PANEL READS "CHECK BRAKE SYSTEM" AND I LOOSE ALL BRAKING POWER. I SLAM ON THE BRAKES AS HARD AS POSSIBLE, BUT IT BARELY STOPS. I PULL OVER ON THE SHOULDER AND TURN THE…

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I WAS DRIVING IN HEAVY STOP AND GO TRAFFIC ON THE HIGHWAY FOR 10 MINUTES. ALL OF A SUDDEN THE EMERGENCY BRAKE LIGHT ILLUMINATES ON THE DASH BOARD, THE ELECTRIC PANEL READS "CHECK BRAKE SYSTEM" AND I LOOSE ALL BRAKING POWER. I SLAM ON THE BRAKES AS HARD AS POSSIBLE, BUT IT BARELY STOPS. I PULL OVER ON THE SHOULDER AND TURN THE CAR OFF AND BACK ON AND THE LIGHTS GO AWAY AND THE BRAKES WORK AGAIN. I HAVE THE CAR LOOKED AT ON THREE DIFFERENT OCCASIONS BY TWO DIFFERENT DEALERSHIPS AND THEY CAN'T FIND A PROBLEM. FAST FORWARD TO SEPTEMBER 12, 2013. I AM IN HEAVY TRAFFIC WHILE DRIVING FROM MASSACHUSSETTS TO MICHIGAN AND THE SAME PROBLEM HAPPENS TWICE IN HEAVY TRAFFIC ABOUT 4 HOURS APART. TAKING TO THE DEALERSHIP ON MONDAY, SEPT 16TH. *TR

NHTSA ODI #10543510

39,500 miles · Aug 16, 2013
Power TrainService Brakes

IN 2012 A CLUNKING NOISE AND SLIGHT LURCH BEGAN TO BE FELT OCCASIONALLY WHEN BREAKING MY 2009 ESCAPE HYBRID. OVER TIME THE CLUNK AND SURGE INCREASED IN INTENSITY BUT REMAINED INTERMITTENT. WHEN I TOOK MY VEHICLE IN FOR ITS 40,000 MILE MAINTENANCE, I REQUESTED THAT THE DEALERSHIP CHECK MY BREAKS. THEY REPORTED THE BREAKS LOOKE…

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IN 2012 A CLUNKING NOISE AND SLIGHT LURCH BEGAN TO BE FELT OCCASIONALLY WHEN BREAKING MY 2009 ESCAPE HYBRID. OVER TIME THE CLUNK AND SURGE INCREASED IN INTENSITY BUT REMAINED INTERMITTENT. WHEN I TOOK MY VEHICLE IN FOR ITS 40,000 MILE MAINTENANCE, I REQUESTED THAT THE DEALERSHIP CHECK MY BREAKS. THEY REPORTED THE BREAKS LOOKED IN EXCELLENT CONDITION. OVER THE NEXT YEAR THE CLUNK AND SURGE GOT WORSE. SUSPECTING PERHAPS MY TRANSMISSION OR U-JOINT WAS THE PROBLEM, I TOOK THE VEHICLE IN TO THE DEALERSHIP TO DIAGNOSE AND FIX THE PROBLEM. I WAS ABLE TO LEAVE THE CAR AT THE DEALERSHIP FOR ABOUT 1 MONTH. I TOLD THEM I WAS NOT IN A HURRY, I JUST WANTED IT TO BE FIXED PROPERLY. SEVERAL MECHANICS DROVE THE CAR AND EXPLORED POSSIBILITIES BUT REPORTED BACK TO ME THAT IT WAS A NORMAL ASPECT OF THE HYBRID BREAKING SYSTEM ALTHOUGH SOMEWHAT EXTREME (MORE SEVERE THAN MOST HYBRIDS). ONE MECHANIC EXPLAINED IT TO ME IN THIS WAY. THERE ARE TWO TYPES OF BREAKING IN THE HYBRID. IN ELECTRIC MODE THE CAR USES "SIMULATED BREAKING." IN NORMAL ENGINE DRIVE MODE, THE CAR USES "NORMAL" BREAKING. WHEN I USE THE BREAK, THE COMPUTER DECIDES WHICH TYPE OF BREAKING IS REQUIRED AND WHEN TO SWITCH BETWEEN THE SYSTEMS. UNDER CERTAIN CIRCUMSTANCES, WHEN IN BETWEEN MODES, THE CLUNK AND SURGE OCCURS. THE ABS BREAKING SYSTEM COMPLICATES THE PROBLEM. THE MECHANIC SUGGESTED I TRY TO DRIVE SO THAT I CAN BREAK THE CAR MORE SLOWLY AND GENTLY. I BELIEVE THE DEGREE OF CLUNK AND SURGE IS DANGEROUS AND MAY CONTRIBUTE TO THE HASTENED DETERIORATION OF MY CAR. I AM ALSO WORRIED ABOUT THE BREAKS ACTUALLY FAILING. I AM WORRIED THAT MY 2009 ESCAPE HYBRID IS UNSAFE. THE MECHANICS AT THE DEALERSHIP INSISTED THERE WAS NOTHING THEY COULD DO TO FIX THE PROBLEM. *TR

NHTSA ODI #10535820

79,985 miles · Aug 13, 2013
EngineVehicle Speed Control

DRIVING APPROXIMATELY 35-40 MPH FOR ABOUT 15 MINUTES. SUDDENLY VEHICLE LOST POWER AND WOULD NOT ACCELERATE. A "WRENCH" WARNING LIGHT ON THE INSTRUMENT CLUSTER ALSO ILLUMINATED, WHICH HAS NEVER OCCURRED IN THE PAST. I HAVE OWNED THE VEHICLE SINCE NEW AND HAVE NEVER HAD ANY ENGINE RELATED PROBLEMS.MAXIMUM SPEED WAS NOW 22-25 MPH. …

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DRIVING APPROXIMATELY 35-40 MPH FOR ABOUT 15 MINUTES. SUDDENLY VEHICLE LOST POWER AND WOULD NOT ACCELERATE. A "WRENCH" WARNING LIGHT ON THE INSTRUMENT CLUSTER ALSO ILLUMINATED, WHICH HAS NEVER OCCURRED IN THE PAST. I HAVE OWNED THE VEHICLE SINCE NEW AND HAVE NEVER HAD ANY ENGINE RELATED PROBLEMS.MAXIMUM SPEED WAS NOW 22-25 MPH. PRESSING THE ACCELERATOR PEDAL TO THE FLOOR DID NOT INCREASE ENGINE SPEED OR VEHICLE SPEED. ENGINE RPM WAS AROUND 1500-1800 RPM ACCORDING TO TACHOMETER. DUE TO FASTER TRAFFIC SLOWING BEHIND ME I HAD TO PULL TO THE SIDE OF THE ROAD FOR SAFETY. ENGINE CONTINUED TO OPERATE BUT WOULD NOT WORK PROPERLY. I TURNED THE VEHICLE OFF, WAITED A MINUTE AND RESTARTED THE ENGINE. WRENCH LIGHT CAME ON AGAIN AND I HAD A SCARY DRIVE BACK AT 25 MPH WITH MY KIDS IN THE CAR AND TRAFFIC SPEEDING AROUND ME. WOKE UP EARLY THE NEXT MORNING TO BRING IN FOR SERVICE AND THE WRENCH LIGHT WAS NOW OFF AND THE ENGINE WORKED NORMALLY. IT HAS BEEN 4 DAYS SINCE AND THE PROBLEM HAS NOT REAPPEARED. PROBLEM IS I AM NOW AFRAID TO DRIVE ON THE HIGHWAY OR FOR LONG DISTANCES, AND MY WIFE WILL NOT DRIVE THE VEHICLE AT ALL. *TR

NHTSA ODI #10535181

46,000 miles · Jun 27, 2013
Power Train

TL* THE CONTACT OWNS A 2009 FORD ESCAPE HYBRID. THE CONTACT STATED THAT WHILE ATTEMPTING TO ACCELERATE AT APPROXIMATELY 40 MPH, THE VEHICLE WOULD NOT ACCELERATE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 46,000. *TR

NHTSA ODI #10522053

68,340 miles · Jun 19, 2013
Electrical System

BRAKE LIGHT CAME ON, PEDAL WENT TO FLOOR, ACTED AS IF LOST POWER MODE. TURNED OFF CAR, BRAKE LIGHT WENT OFF, BRAKES WORKED FINE. TOOK IT IN TO DEALERSHIP AND THE COMPUTER DID NOT SHOW ANY ISSUES. PROBLEM OCCURED INTERMITTENTLY BUT I WOULD TURN OFF THE CAR AND IT WOULD BE OK SO I FIGURED IT WAS A COMPUTER ISSUE. TOOK IT BACK TO T…

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BRAKE LIGHT CAME ON, PEDAL WENT TO FLOOR, ACTED AS IF LOST POWER MODE. TURNED OFF CAR, BRAKE LIGHT WENT OFF, BRAKES WORKED FINE. TOOK IT IN TO DEALERSHIP AND THE COMPUTER DID NOT SHOW ANY ISSUES. PROBLEM OCCURED INTERMITTENTLY BUT I WOULD TURN OFF THE CAR AND IT WOULD BE OK SO I FIGURED IT WAS A COMPUTER ISSUE. TOOK IT BACK TO THE DEALERSHIP AND THEY SAID IT WAS A MODULE REPAIR WHICH COST 1800 DOLLARS TO REPAIR. NOW IT IS JUNE 19TH AND THE WRENCH LIGHT CAME ON AND I COULD PUT THE GAS PEDAL TO THE FLOOR AND I COULDN'T GET OVER 30 MPH. AGAIN I TURNED OFF THE CAR AND IT ACTED NORMAL. JUST CAME BACK FROM THE DEALERSHIP AND THEY SAID IT SOUNDED LIKE A THROTTLE BOX ISSUE. I NOW HAVE TO TAKE IT BACK IN TO REPAIR THIS ISSUE FOR 450-750 DOLLARS. I WAS DRIVING THIS VEHICLE APPROXIMATELY 20 MILES TO WORK EVERYDAY AND STILL AM. *TR

NHTSA ODI #10520726

50,000 miles · Jun 11, 2013
Electrical SystemFuel/propulsion SystemPower Train

2009 FORD ESCAPE HYBRID, 50,000 MILES. MY THROTTLE BODY IS DEFECTIVE AND CAUSES THE CAR TO HAVE SERIOUSLY REDUCED LOW SPEED ACCELERATION. I HAVE BEEN ADVISED BY FORD SERVICE, WAYNE FORD, WAYNE, NJ, THAT I NEED I NEED A NEW THROTTLE BODY. UNFORTUNATELY, THE THROTTLE BODY IS ON BACKORDER. THAT IN AND OF ITSELF SHOULD INDIC…

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2009 FORD ESCAPE HYBRID, 50,000 MILES. MY THROTTLE BODY IS DEFECTIVE AND CAUSES THE CAR TO HAVE SERIOUSLY REDUCED LOW SPEED ACCELERATION. I HAVE BEEN ADVISED BY FORD SERVICE, WAYNE FORD, WAYNE, NJ, THAT I NEED I NEED A NEW THROTTLE BODY. UNFORTUNATELY, THE THROTTLE BODY IS ON BACKORDER. THAT IN AND OF ITSELF SHOULD INDICATE THAT THE PROBLEM IS WIDESPREAD. MY CAR IS DANGEROUS TO DRIVE, AND THE PART THAT IS DEFECTIVE SHOULD LAST MORE THAN 50,000 MILES. FORD SHOULD ISSUE A RECALL FOR THIS DANGEROUS CONDITION AND ALSO REFUND CUSTOMERS FOR ANY REPAIRS DONE TO THIS DEFECTIVE PART. I AM ALSO EXPERIENCING A PROBLEM WHERE THE HYBRID BATTERY WILL NO LONGER ENGAGE. WHEN THE ENGINE IS FULLY WARM WITH AC AND OR DEFROSTER OFF, THE ENGINES IDLES CONTINUOUSLY. IT IS SUPPOSE TO SHUT OFF, AND ENGAGE THE BATTERY. IT DOES NOT. THE CAR IS NOW NO LONGER "A HYBRID" SINCE THE BATTERY IS NEVER ENGAGED, AND IT RUNS POORLY DUE TO THE THROTTLE BODY DEFECT. AT 50,000 MILES, THIS IS UNACCEPTABLE FOR A VEHICLE PURCHASED NEW. *TR

NHTSA ODI #10516189

49,500 miles · Mar 14, 2013
Steering

ELECTRIC POWER STEERING FAILED FOR 1-2 SECONDS THEN RETURNED TO NORMAL. THIS HAD HAPPENED SEVERAL TIMES IN THE PAST. FORD DEALER FOLLOWED TECHNICAL SERVICE BULLETIN AND REPLACED A CONNECTOR. PER FORD, THE TECHNICAL SERVICE BULLETIN EXISTS BECAUSE THIS HAS HAPPENED ON OTHER VEHICLES. FORD IS TREATING THIS AS A COMMON, OUT-OF-…

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ELECTRIC POWER STEERING FAILED FOR 1-2 SECONDS THEN RETURNED TO NORMAL. THIS HAD HAPPENED SEVERAL TIMES IN THE PAST. FORD DEALER FOLLOWED TECHNICAL SERVICE BULLETIN AND REPLACED A CONNECTOR. PER FORD, THE TECHNICAL SERVICE BULLETIN EXISTS BECAUSE THIS HAS HAPPENED ON OTHER VEHICLES. FORD IS TREATING THIS AS A COMMON, OUT-OF-WARRANTY COMPONENT FAILURE. ELECTRIC POWER STEERING IS REQUIRED FOR SAFE OPERATION OF THIS VEHICLE. HAD THIS HAPPENED AT HIGHWAY SPEEDS IT COULD HAVE HAD SERIOUS CONSEQUENCES. BECAUSE OF THIS I BELIEVE THIS ISSUE SHOULD BE ELEVATED IN LEVEL. *TR

NHTSA ODI #10502819

114,750 miles · Jan 10, 2013
Steering

MY 2009 FORD ESCAPE (ESCAPE HYBRID) WAS BEING DRIVEN INTO A TURN AT 35+ MILES PER HOUR. THE STEERING LOCKED UP AS I ENTERED THE TURN WHICH FORCED ME TO HIT THE BRAKES AND GO SKIDDING ACROSS FULL SPEED ONCOMING TRAFFIC - I NARROWLY AVOIDED A HEAD ON CRASH, WHICH LIKELY WOULD HAVE RESULTED IN MANY INJURIES OR WORSE. THE VEHICLE …

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MY 2009 FORD ESCAPE (ESCAPE HYBRID) WAS BEING DRIVEN INTO A TURN AT 35+ MILES PER HOUR. THE STEERING LOCKED UP AS I ENTERED THE TURN WHICH FORCED ME TO HIT THE BRAKES AND GO SKIDDING ACROSS FULL SPEED ONCOMING TRAFFIC - I NARROWLY AVOIDED A HEAD ON CRASH, WHICH LIKELY WOULD HAVE RESULTED IN MANY INJURIES OR WORSE. THE VEHICLE CAME TO REST AFTER SKIDDING ACROSS THE TRAFFIC LANES IN THE SAFETY LANE AREA OF THE FAR SIDE OF THE ROAD. AFTER STOPPING, I FOUND THE STEERING WHEEL WAS STILL 99% LOCKED UP - I TURNED OFF THE CAR AND THEN AFTER A FEW MINUTES TO GAIN MY COMPOSURE, I RESTARTED THE CAR AND FOUND THAT STEERING HAD BEEN RESTORED - I DROVE HOME (NEARBY) AT A SPEED OF 25 MPH. VEHICLE WAS TAKEN TO THE FORD DEALER WHO CONFIRMED THAT THE TORQUE SENSOR / STEERING COLUMN / POWER STEERING SYSTEM - HAD FAILED CAUSING STEERING LOCKUP. AN ENTIRE STEERING COLUMN UNIT WAS REPLACED AT MY COST OF ~$1500. THE UNEXPECTED FAILURE OF THIS CRITICAL COMPONENT IS VERY LIKELY GOING TO CAUSE ACCIDENTS, INJURIES AND OR FATALITIES AS MORE FORD ESCAPES ENTER THE MILEAGE AT WHICH THE STEERING COLUMN / POWER STEERING FAILS AND LOCKS UP. *TR

NHTSA ODI #10492070

39,000 miles · Aug 27, 2012
Steering

THOUGHT I FELT SOMETHING STRANGE IN THE STEERING WHILE TRAVELING AT OVER 60MPH AROUND A CURVE ON THE FREEWAY. 10 MINUTES DOWN THE ROAD AND AFTER TURNING INTO DRIVEWAY THE STEERING SUDDENLY FAILED. I ALMOST HIT THE ENTRY GATE. STEERING BECAME VERY STIFF LIKE DRIVING A TANK, THE EPS SYSTEM COMPLETELY FAILED. *TR

NHTSA ODI #10472672

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

DP15001 · Loss Of Power Steering While Driving

Opened Apr 1, 2015 · Closed Jun 14, 2018

Status: closed (inferred from source dates) · Steering:electric Power Assist System

On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.