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2008 Ford Escape Hybrid

Owner reports · Recalls · Investigations

More warning signs than most Escape Hybrid years

Owner complaints for the 2008 Ford Escape Hybrid are substantially higher than the model-year median of 68.

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When problems were reported

Mileage at the reported incident

415 reports with mileage · 28 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 129 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 110 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports1 fire reports1 injury reports

Service Brakes complaints

129 reports
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102,000 miles · Jun 22, 2015
Service Brakes

REGEN BRAKE DISABLE LIGHT ESTIMATE FOR REPAIR IS $4700.

NHTSA ODI #10726624

100,000 miles · May 15, 2015
Service Brakes

WAS DRIVING DOWN HIGHWAY 35 IN DOWNTOWN DALLAS WHEN COMING DOWN HILL WENT TO HIT BRAKES AND BRAKES WENT ALL THE WAY TO THE FLOOR AN WE HAD NO BRAKES. INFORMATION CENTER WAS SHOWING THAT BRAKES HAD BEEN DISABLED AND I PUMPED THE BRAKES AND WAS ABLE TO SLOW CAR DOWN ENOUGH TO KEEP FROM COLLIDING WITH CAR IN FRONT OF US. LIMPED HOM…

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WAS DRIVING DOWN HIGHWAY 35 IN DOWNTOWN DALLAS WHEN COMING DOWN HILL WENT TO HIT BRAKES AND BRAKES WENT ALL THE WAY TO THE FLOOR AN WE HAD NO BRAKES. INFORMATION CENTER WAS SHOWING THAT BRAKES HAD BEEN DISABLED AND I PUMPED THE BRAKES AND WAS ABLE TO SLOW CAR DOWN ENOUGH TO KEEP FROM COLLIDING WITH CAR IN FRONT OF US. LIMPED HOME IN CAR WITH NO BRAKES AT TIMES PULLED OVER IN PARKING LOT TURNED CAR OFF AN UPON TURNING IT BACK ON CAR RESET ITSELF AN WE HAD BRAKES FOR A SMALL AMOUNT OF TIME BECAUSE INCIDENT OCCURRED AGAIN. TOOK CAR TO DEALERSHIP AN WAS TOLD THE ABS HCU WAS BAD AN NEEDED TO BE REPLACED WHICH IS A 4500 PART AND WE HAD JUST BOUGHT THE CAR A WEEK BEFORE. FORD NEEDS TO BE FORCED TO RECALL THESE VEHICLES BECAUSE IN OTHER FORUMS OTHER DRIVERS ARE EXPERIENCING SAME ISSUES WITH BRAKE LINES AND MASTER CYLINDERS AND THIS PART THE ABS HCU

NHTSA ODI #10716598

915,340 miles · Apr 16, 2015
Service Brakes

DRIVING HOME FROM WORK I WAS PULLING UP TO A STOP SIGN AND MY FOOT WENT TO THE FLOOR, AFTER DRIVING THRU THE INTERSECTION, LUCKILY NO CARS WERE COMING, I PULLED OVER AND THE ABS LIGHT AND PARKING BRAKE LIGHT WAS ON , I SHUT THE CAR OFF WAITED 10 MINUTES STARTED IT BACK UP AND THE BRAKES WORKED THIS HAS HAPPENED ON AND OFF A HALF…

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DRIVING HOME FROM WORK I WAS PULLING UP TO A STOP SIGN AND MY FOOT WENT TO THE FLOOR, AFTER DRIVING THRU THE INTERSECTION, LUCKILY NO CARS WERE COMING, I PULLED OVER AND THE ABS LIGHT AND PARKING BRAKE LIGHT WAS ON , I SHUT THE CAR OFF WAITED 10 MINUTES STARTED IT BACK UP AND THE BRAKES WORKED THIS HAS HAPPENED ON AND OFF A HALF OF DOZEN TIMES NOW. DEALER QUOTED ME $4659.00 TO FIX MASTER CYLINDER, THIS IS A SERIOUS PROBLEM ID BE SURPRISED IF NO ONE HASN'T GOT HURT BECAUSE OF THIS. *TR

NHTSA ODI #10706188

114,936 miles · Apr 14, 2015
Service Brakes

WENT SHOPPING ON A SATURDAY, 4/4/15. CAME OUT TO MY CAR AND STARTED IT. ABS LIGHT AND BRAKE LIGHT CAME ON, ALONG WITH MESSAGES STATING, "SERVICE BRAKES SOON" AND "REGEN BRAKES DISABLED". BRAKES WERE SENSITIVE AND UNPREDICTABLE, BUT CAR DIDN'T NEED ANY EXTRA EFFORT TO STOP. HYDRAULIC CONTROL UNIT MADE NOISE WHEN APPLYING BRAK…

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WENT SHOPPING ON A SATURDAY, 4/4/15. CAME OUT TO MY CAR AND STARTED IT. ABS LIGHT AND BRAKE LIGHT CAME ON, ALONG WITH MESSAGES STATING, "SERVICE BRAKES SOON" AND "REGEN BRAKES DISABLED". BRAKES WERE SENSITIVE AND UNPREDICTABLE, BUT CAR DIDN'T NEED ANY EXTRA EFFORT TO STOP. HYDRAULIC CONTROL UNIT MADE NOISE WHEN APPLYING BRAKES, LIKE A STRIPPED GEAR SOUND. TOOK CAR TO A REPUTABLE MECHANIC WITH AN UPDATED MODIS. CHECKED CODES AND CAME UP WITH A DOZEN CODES. ( P1A0D, P1A0E, P1A0F, P1A10, P1A14, U0418, C1321, U2023, C1475, B2172, P0A0A, P1A0A) ALSO, WHEN HE TRIED TO GET CERTAIN TESTS TO WORK, THESE ERRORS CAME UP: (AN ERROR OCCURRED 34 (0X22) [#155] (MANUAL MSG - FORD (CAN) HYBRID BRAKE SYSTEM AIR BLEED CHECK) (TEST HAS ABORTED ERROR 22 - CONDITIONS NOT CORRECT. CYCLE KEY AND RETRY.) AFTER DOING THESE TASKS AND NOT BEING ABLE TO COMPLETE THEM, ANY ASSISTANCE TOWARDS BRAKING WAS GONE. THE CAR REVERTED TO FAIL SAFE MODE AND REQUIRED MUCH MORE EFFORT TO STOP. IT TOOK THE MECHANIC MUCH MORE TIME AND PERSISTENCE, BUT HE WAS FINALLY ABLE TO GO THROUGH HIS TESTS AND CLEARED THE CODES AND RESET THE BRAKE SYSTEM. AS OF NOW, EVERYTHING WORKS AS IT SHOULD. THERE'S ONLY ONE PROBLEM. NOTHING WAS ACTUALLY A CONFIRMED FIX. THE IS NO GUARANTEE THE BRAKING SYSTEM WON'T GIVE OUT AGAIN. I'M MORE THAN CERTAIN IT WILL AND I DON'T LIKE TAKING CHANCES WITH MY VEHICLE. JUDGING HOW OTHER HYBRID ESCAPE OWNERS HAVE REPORTED ON THIS PROBLEM, I GUESS I FEEL A LITTLE LUCKY THE BRAKES DIDN'T GIVE OUT WHILE DRIVING. YET. WHO KNOWS WHEN THEY WILL AND WHAT WILL HAPPEN WHEN THEY DO. I CANNOT AFFORD TO FIX THIS PROBLEM, AS I'VE HEARD IT'S OVER $4000. I ALSO CANNOT SELL IT AS-IS IN GOOD CONSCIENCE. I AM AT A LOSS HERE AS I AGREE WITH OTHERS THAT THIS IS A MAJOR SAFETY CONCERN AND SOMETHING SHOULD BE DONE WAY BEFORE SOMETHING TRAGIC HAPPENS. *TR

NHTSA ODI #10705508

94,000 miles · Apr 3, 2015
Service Brakes

OFTEN WHEN STARTING MY CAR, THE ABS LIGHT AND BRAKE LIGHT COMES ON AND A MESSAGE SAYS REGEN BRAKES DISABLED. THE BRAKES ARE WEAK WHEN DRIVING IN THIS STATE. WHEN I TURN THE CAR OFF AND BACK ON, THE ERROR USUALLY GOES AWAY AND THE BRAKES WORK NORMALLY. OCCASIONALLY, THE ERROR OCCURS WHILE DRIVING AND THE BRAKES GET WEAK, AND I PU…

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OFTEN WHEN STARTING MY CAR, THE ABS LIGHT AND BRAKE LIGHT COMES ON AND A MESSAGE SAYS REGEN BRAKES DISABLED. THE BRAKES ARE WEAK WHEN DRIVING IN THIS STATE. WHEN I TURN THE CAR OFF AND BACK ON, THE ERROR USUALLY GOES AWAY AND THE BRAKES WORK NORMALLY. OCCASIONALLY, THE ERROR OCCURS WHILE DRIVING AND THE BRAKES GET WEAK, AND I PULL OVER AND TURN CAR OFF AND ON TO CLEAR THE ERROR. IT HAS BEEN HAPPENING WITH INCREASING FREQUENCY. THE DEALER HAD NEVER HEARD OF THE PROBLEM AND SAID THE DIAGNOSTIC CODES DID NOT GIVE CLEAR ACTION FOR FIXING IT. THE DEALER REPLACED THE BRAKE PADS AND ROTORS FOR $850 BUT THE ERROR CONTINUED. NOW THEY RECOMMEND REPLACING THE ENTIRE ABS MODULE AND HYDRAULIC CONTROL UNIT FOR $5200. I HAVE SEEN MANY OTHER COMPLAINTS DESCRIBING THIS DANGEROUS DEFECT. I THINK FORD SHOULD ISSUE A RECALL OR OFFER SOME PAYMENT FOR THIS EXPENSIVE REPAIR. *TR

NHTSA ODI #10703628

95,500 miles · Mar 26, 2015
Service Brakes

THE HYDRAULIC CONTROL UNIT FAILED ON MY VEHICLE. THIS SEEMS TO BE AN ISSUE THAT HAS ARISEN WITH A GREAT DEAL OF OWNERS OF FORD ESCAPE HYBRIDS OVER THE LAST SEVERAL YEARS. I HAD TO HAVE THE ENTIRE HCU SYSTEM REPLACED AT A FORD DEALERSHIP SERVICE DEPARTMENT. AS IT WAS NOT COVERED BY WARRANTY, NOR CONSIDERED BY THE COMPANY TO BE…

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THE HYDRAULIC CONTROL UNIT FAILED ON MY VEHICLE. THIS SEEMS TO BE AN ISSUE THAT HAS ARISEN WITH A GREAT DEAL OF OWNERS OF FORD ESCAPE HYBRIDS OVER THE LAST SEVERAL YEARS. I HAD TO HAVE THE ENTIRE HCU SYSTEM REPLACED AT A FORD DEALERSHIP SERVICE DEPARTMENT. AS IT WAS NOT COVERED BY WARRANTY, NOR CONSIDERED BY THE COMPANY TO BE AN ISSUE DESERVING OF A RECALL, I HAD TO PAY OUT OF POCKET FOR THE ENTIRE THING, WHICH TOTALED $4,863.00 (AND IT TOOK FIVE DAYS TO GET THE WORK COMPLETED). I ALSO HAD TO PAY TO RENT A CAR FOR THE SEVERAL DAYS IT TOOK TO GET THE PART AND PERFORM THE WORK, WHICH WAS ANOTHER $200.00. DUE TO THE HIGH COST OF THIS REPAIR AND THE FREQUENCY WITH WHICH IT IS AFFECTING CONSUMERS, I BELIEVE THAT THIS ISSUE SHOULD BECOME A RECALL AND PEOPLE SHOULD BE REIMBURSED FOR THE REPAIRS THEY HAVE HAD TO MAKE. *TR

NHTSA ODI #10702020

64,481 miles · Feb 27, 2015
Service Brakes

MY DASHBOARD DISPLAYED AN ABS SYMBOL IN MARCH 2014. THE BRAKES BECAME ERRATIC AND I HAD THE CAR DIAGNOSED FOR A PROBLEM. THE MECHANIC FOUND A BROKEN AND LOOSE ABS TONE RING ON THE DRIVER SIDE FRONT WHEEL AXLE. THE TONE RING AND WHEEL AXLE WERE REPLACED AT MY EXPENSE. THEN, IN FEBRUARY 2015, MY DASHBOARD DISPLAYED ANOTHER ABS…

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MY DASHBOARD DISPLAYED AN ABS SYMBOL IN MARCH 2014. THE BRAKES BECAME ERRATIC AND I HAD THE CAR DIAGNOSED FOR A PROBLEM. THE MECHANIC FOUND A BROKEN AND LOOSE ABS TONE RING ON THE DRIVER SIDE FRONT WHEEL AXLE. THE TONE RING AND WHEEL AXLE WERE REPLACED AT MY EXPENSE. THEN, IN FEBRUARY 2015, MY DASHBOARD DISPLAYED ANOTHER ABS SYMBOL. AGAIN, I HAD THE CAR DIAGNOSED AND THE MECHANIC FOUND ANOTHER BROKEN AND LOOSE TONE RING. THIS TIME IT WAS ON THE PASSENGER SIDE FRONT WHEEL AXLE. AGAIN, REPAIR WAS DONE AT MY EXPENSE. THESE PROBLEMS ARE A SAFETY ISSUE FOR THE BRAKING SYSTEM AND I CONTACTED FORD MOTOR COMPANY TO REQUEST ASSISTANCE AND COMPENSATION FROM THEM. THEY WOULD NOT PROVIDE ANY ASSISTANCE FOR THESE PROBLEMS SINCE THEY ARE NOT COVERED BY ANY RECALL OR WARRANTY PROGRAM. MY CAR PROBLEMS SHOULD BE COVERED BY A RECALL OR SAFETY PROGRAM FROM THE NHTSA. *TR

NHTSA ODI #10691026

105,000 miles · Dec 8, 2014
Service Brakes

WHEN BRAKING THE VEHICLE LOSES REGENERATIVE BRAKING AND REVERTS TO FAIL SAFE MODE. MOST NOTABLY THIS OCCURS WHEN COMING TO A STOP AT A STOP SIGN/LIGHT. BRAKES APPEAR TO FUNCTION NORMALLY, HOWEVER AT THE END OF A BRAKING CYCLE THE VEHICLE LOSES POWER TO THE BRAKES AND THE VEHICLE SURGES FORWARD. WHEN THIS HAPPENS THE STABILITY …

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WHEN BRAKING THE VEHICLE LOSES REGENERATIVE BRAKING AND REVERTS TO FAIL SAFE MODE. MOST NOTABLY THIS OCCURS WHEN COMING TO A STOP AT A STOP SIGN/LIGHT. BRAKES APPEAR TO FUNCTION NORMALLY, HOWEVER AT THE END OF A BRAKING CYCLE THE VEHICLE LOSES POWER TO THE BRAKES AND THE VEHICLE SURGES FORWARD. WHEN THIS HAPPENS THE STABILITY CONTROL DASH LIGHT QUICKLY FLASHES ON AND THEN OFF. ALSO, THE GAUGE THAT SHOWS POWER BEING TRANSFERRED TO THE BATTERY STOPS CHARGING THE BATTERY AND RETURNS TO THE NORMAL POSITION POINTING STRAIGHT UP. THE VEHICLE IS DRIVABLE AFTER THIS OCCURRENCE AND NO WARNING LIGHTS OR AFTER EFFECTS ARE KNOWN. IT MAY HAPPEN AT ONE STOP LIGHT AND NOT THE NEXT. IT IS AN INTERMITTENT ISSUE. SOMETIMES IT MAY DO THIS 2 OR 3 TIMES WHEN DRIVING IN TRAFFIC FOR 30 MINUTES OR IT MAY NOT HAPPEN AT ALL. MY UNDERSTANDING IS THAT THIS ISSUE IS DUE TO A FAULTY HYDRAULIC CONTROL UNIT. THIS IS A COMPONENT FAILURE DUE TO FAULTY DESIGN, NOT DUE TO DRIVER-INDUCED DAMAGE OR WEAR. *TR

NHTSA ODI #10662896

107,000 miles · Sep 11, 2014
Service Brakes

AFTER BEING PARKED FOR SEVERAL HOURS AND UPON RETURNING TO AND STARTING THE VEHICLE, I FOUND SEVERAL LIGHTS ON THE DASH ILLUMINATED, INCLUDING THE ABS LIGHT, TRACTION CONTROL LIGHT, THE SERVICE WRENCH & CHECK BRAKES. I WAS ALSO RECEIVING A MESSAGE ADVISING THE REGEN BRAKES WERE INACTIVE & TO CHECK BRAKE SYSTEM. I HAD THE VEHIC…

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AFTER BEING PARKED FOR SEVERAL HOURS AND UPON RETURNING TO AND STARTING THE VEHICLE, I FOUND SEVERAL LIGHTS ON THE DASH ILLUMINATED, INCLUDING THE ABS LIGHT, TRACTION CONTROL LIGHT, THE SERVICE WRENCH & CHECK BRAKES. I WAS ALSO RECEIVING A MESSAGE ADVISING THE REGEN BRAKES WERE INACTIVE & TO CHECK BRAKE SYSTEM. I HAD THE VEHICLE TOWED TO OUR LOCAL MECHANIC AND FOLLOWING HIS CHECK HE ADVISED THE HE COULD NOT FIND ANYTHING WRONG WITH THEM & DUE TO THE HYBRID NATURE OF THE VEHICLE, HE WAS UNABLE TO DIAGNOSE THE PROBLEM. I THEN CAREFULLY DROVE THE VEHICLE HOME AND TOOK IT TO A LOCAL FORD DEALERSHIP YESTERDAY. I WAS JUST INFORMED BY THE DEALER THAT THE HCU ON THE VEHICLE HAD GONE BAD AND REPAIRS WERE GOING TO BE $5,000. AS YOU MIGHT IMAGINE, THIS IS AN EXTRAVAGANT AMOUNT OF MONEY TO HAVE TO PUT INTO A SEVEN YEAR OLD VEHICLE THAT ONLY COST $34,000 BRAND NEW. THE PART ALONE IS $4,000 ACCORDING TO THE DEALER. I AM NOW FORCED TO EITHER HAVE THIS REPAIR DONE OR TRADE THE VEHICLE IN ON ANOTHER FORD. BASED ON MY EXPERIENCE WITH THIS CURRENT VEHICLE, I AM NOT OVERJOYED AT THE PROSPECT OF OWNING ANOTHER FORD PRODUCT. I RESEARCHED THE INTERNET AND FOUND HUNDREDS OF CASES WHERE THIS PART HAS GONE BAD AND I FEEL IT IS TIME THESE VEHICLES GET RECALLED BEFORE SOMEBODY GETS SEVERELY INJURED OR KILLED. THIS IS OBVIOUSLY A SAFETY ISSUE AND WHILE WE WERE LUCKY ENOUGH TO HAVE IT HAPPEN WHILE THE VEHICLE WAS PARKED, THIS DEFECTIVE PART HAS OR WILL LIKELY CAUSE SOMEONE SERIOUS INJURY OR LOSS OF LIFE. NHTSA NEEDS TO ADDRESS THIS AND FORD NEEDS TO ADMIT THEIR ERROR AND DEFECT. *TR

NHTSA ODI #10632408

69,000 miles · Aug 20, 2014
Service Brakes

WHILE DRIVING, BOTH THE "ABS" AND "PARKING BRAKE" LIGHTS CAME ON. AS I CAME TO A STOP, I NOTICED THE BRAKING BECAME MORE DIFFICULT AND I HAD TO PUSH HARDER TO STOP COMPLETELY. AT THE SAME TIME THESE LIGHTS CAME ON, A MESSAGE CAME ON SAYING "CHECK BRAKE SYSTEM", FOLLOWED BY "REGEN BRAKES DISABLED". I BOUGHT THE VEHICLE USED ON…

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WHILE DRIVING, BOTH THE "ABS" AND "PARKING BRAKE" LIGHTS CAME ON. AS I CAME TO A STOP, I NOTICED THE BRAKING BECAME MORE DIFFICULT AND I HAD TO PUSH HARDER TO STOP COMPLETELY. AT THE SAME TIME THESE LIGHTS CAME ON, A MESSAGE CAME ON SAYING "CHECK BRAKE SYSTEM", FOLLOWED BY "REGEN BRAKES DISABLED". I BOUGHT THE VEHICLE USED ON MAY 25, 2014. SINCE THEN THIS HAS HAPPENED NUMEROUS TIMES. ALSO, MY BRAKES, SEEM TO LOCK UP SOMETIMES WHILE DRIVING, MAKING IT MORE DIFFICULT TO DRIVE. THEY DON'T FULLY LOCK UP, BECAUSE I AM STILL ALLOWED TO SPEED UP. IT LAST FOR MAYBE 20 SECONDS OR SO AND THEN RELEASES. I AM SURE ALL OF THIS IS RELATED SOMEHOW. I HAVE LOOKED ONLINE AT MANY FORUMS AND IT SEEMS AS THOUGH THIS HAS BEEN A PROBLEM ON MANY OF THE SAME VEHICLES WITH THE REGEN BRAKING SYSTEM. I AM SURPRISED THERE HASN'T BEEN MORE COMPLAINTS OR ANY INVESTIGATIONS. SINCE I HAVE HAD THE VEHICLE FOR ONLY A FEW MONTHS NOW, I AM NOT SURE IF THIS PROBLEM OCCURRED WITH THE PREVIOUS OWNER OR NOT. SOME OF THE FORUMS I READ, PEOPLE WERE SAYING THAT TRAINED TECHNICIANS COULDN'T EVEN FIGURE OUT WHAT THE PROBLEM IS. I LOVE MY HYBRID AND I CAN'T AFFORD TO GET RID OF IT ALREADY AND GET ANOTHER VEHICLE. I CAN'T EVEN REALLY AFFORD TO HAVE IT SENT IN TO A FORD DEALERSHIP TO HAVE IT LOOKED AT AND WORKED ON. WHAT ARE MY OPTIONS? CAN SOMEONE PLEASE LOOK INTO THIS? CAN FORD PAY FOR THIS? I DON'T KNOW WHAT TO DO. I AM AFRAID THAT SOMEDAY THE BRAKES WILL FAIL AND I COULD BE INJURED, AS WELL AS MY FAMILY. PLEASE HELP!!!! *TR

NHTSA ODI #10626817

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

DP15001 · Loss Of Power Steering While Driving

Opened Apr 1, 2015 · Closed Jun 14, 2018

Status: closed (inferred from source dates) · Steering:electric Power Assist System

On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.