NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
21 reportsClear category filter104,000 miles · Sep 24, 2014
EngineFuel/propulsion System
MY WIFE LEFT OUR HOUSE TO RUN ERRANDS IN OUR 2008 FORD ESCAPE HYBRID. SHE DIDN'T EVEN GET OUT OF THE NEIGHBORHOOD BEFORE SHE GOT THE "STOP SAFELY NOW" WARNING, AND THE VEHICLE WENT INTO "LIMP HOME MODE". SHE TURNED AROUND IN A NEIGHBOR'S DRIVEWAY AND CAME BACK HOME. I TOOK IT TO THE DEALERSHIP TODAY THINKING THAT IT MIGHT BE …
Read full complaint
MY WIFE LEFT OUR HOUSE TO RUN ERRANDS IN OUR 2008 FORD ESCAPE HYBRID. SHE DIDN'T EVEN GET OUT OF THE NEIGHBORHOOD BEFORE SHE GOT THE "STOP SAFELY NOW" WARNING, AND THE VEHICLE WENT INTO "LIMP HOME MODE". SHE TURNED AROUND IN A NEIGHBOR'S DRIVEWAY AND CAME BACK HOME. I TOOK IT TO THE DEALERSHIP TODAY THINKING THAT IT MIGHT BE THE MECS PUMP FOR WHICH THERE IS A RECENT RECALL. IT TURNS OUT THAT IT WAS THE THROTTLE BODY CAUSING THE WARNING. EVEN THOUGH THERE WAS A NHTSA INVESTIGATION ON THE THROTTLE BODIES OF THESE VEHICLES (DP12006), THE 2008 FORD ESCAPE HYBRIDS WERE NOT INCLUDED IN FORD CONSUMER SATISFACTION PROGRAM #13N03, WHICH EXTENDS THE WARRANTY OF THE THROTTLE BODY ON SOME ESCAPE MODELS (AMONG OTHER VEHICLES). SO, I NOW HAVE TO SPEND $775.00 TO REPLACE A PART THAT WAS KNOWN TO HAVE ISSUES. LUCKILY, MY WIFE WAS NOT ON THE HIGHWAY WITH OUR 2-MONTH OLD DAUGHTER WHEN THIS OCCURRED. I DON'T QUITE UNDERSTAND HOW ESCAPES FROM 2005 TO 2012 WERE PART OF THE INVESTIGATION, BUT THE PRELIMINARY EVALUATION PE13-003 ONLY APPLIES TO 2009 - 2012 MODELS. *TR
NHTSA ODI #10638722
57,000 miles · Aug 13, 2014
EngineFuel/propulsion System
MECS COOLANT PUMP DEFECT CAUSES LOSS OF ENGINE POWER AT HIGHWAY SPEEDS RESULTING IN AN EXTREMELY UNSAFE CONDITION. FORD IS AWARE OF THE DEFECT IN THIS "HYBRID UNIQUE" COMPONENT BUT REFUSES TO COVER IT UNDER THEIR HYBRID COMPONENT WARRANTY. IN MY CASE I WAS DRIVING AT 55MPH ON A PUBLIC HIGHWAY WHEN THE DASH ILLUMINATED A RED TR…
Read full complaint
MECS COOLANT PUMP DEFECT CAUSES LOSS OF ENGINE POWER AT HIGHWAY SPEEDS RESULTING IN AN EXTREMELY UNSAFE CONDITION. FORD IS AWARE OF THE DEFECT IN THIS "HYBRID UNIQUE" COMPONENT BUT REFUSES TO COVER IT UNDER THEIR HYBRID COMPONENT WARRANTY. IN MY CASE I WAS DRIVING AT 55MPH ON A PUBLIC HIGHWAY WHEN THE DASH ILLUMINATED A RED TRIANGLE WITH THE MESSAGE "STOP SAFELY NOW". I HAD TO SCRAMBLE TO GET TO THE RIGHT SHOULDER AND CREATE A DANGEROUS CONDITION BY CUTTING OFF THE DRIVERS AROUND ME. I HAD TO PAY OUT OF POCKET FOR A REDESIGNED MECS PUMP REPLACEMENT AND HAVE NOT EXPERIENCED THE ISSUE SINCE. PENDING LAWSUIT, MACDONALD V. FORD MOTOR CO., CASE NUMBER 3:13-CV-02988, IN THE U.S. DISTRICT COURT FOR THE NORTHERN DISTRICT OF CALIFORNIA. *TR
NHTSA ODI #10622067
75,000 miles · Jul 25, 2014
EngineFuel/propulsion SystemVehicle Speed Control
STARTING IN MAY OF 2014, MY CAR'S PERFORMANCE HAS BEEN UNTRUSTWORTHINESS. SOME DAYS THERE'S NO PROBLEM-- I PUSH ON THE GAS PEDAL AND THE CAR MOVES ACCORDINGLY. AT A STOP SIGN, I CAN GO. WHILE MOVING AT 50 MPH ON THE FREEWAY, I CAN EASILY ACCELERATE AND MOVE AROUND A MONSTER SIZE 18 WHEELER. BUT ON THE DAYS WHEN I PRESS THE G…
Read full complaint
STARTING IN MAY OF 2014, MY CAR'S PERFORMANCE HAS BEEN UNTRUSTWORTHINESS. SOME DAYS THERE'S NO PROBLEM-- I PUSH ON THE GAS PEDAL AND THE CAR MOVES ACCORDINGLY. AT A STOP SIGN, I CAN GO. WHILE MOVING AT 50 MPH ON THE FREEWAY, I CAN EASILY ACCELERATE AND MOVE AROUND A MONSTER SIZE 18 WHEELER. BUT ON THE DAYS WHEN I PRESS THE GAS PEDAL AND THE CAR DOESN'T RESPOND, I SWEAT. HERE'S A DESCRIPTION: FOOT ON THE GAS PEDAL, NO RESPONSE... SO I PRESS DOWN FURTHER, WITHOUT ANY ACCELERATION OF THE CAR. FINALLY, NOW FREAKED OUT THAT THE CAR IS NOT MOVING (AND THAT ANOTHER CAR IS RIGHT ON MY TAIL) I PRESS THE PEDAL TO THE FLOOR-- WITH NO IMMEDIATE REACTION. THEN-- BAM-- SURPRISE! IT WORKS AND THE SUDDEN SURGE SENDS ME FLYING BEYOND INTENTION AND I MUST PRESS ON THE BRAKES TO SLOW. AT STOP SIGNS THIS HAPPENS AND PEOPLE BEHIND ME GET FRUSTRATED, PROBABLY THINKING I'M ON DRUGS OR SOMETHING. BUT REALLY, IT'S NOT ME; IT'S MY FORD ESCAPE HYBRID 2008. THE RATE OF INCIDENCE HAS GRADUALLY INCREASED FROM MAY TO THE CURRENT DATE OF JULY, AND CONSEQUENTLY, I AM AFRAID TO DRIVE THIS CAR. *TR
NHTSA ODI #10616391
85,000 miles · Feb 28, 2014
Electrical SystemEngineFuel/propulsion System
THIS WEEK THE NEWS HAD STORIES ABOUT GENERAL MOTORS RECALLING SEVERAL CARS BECAUSE THE IGNITION CAN SUDDENLY TURN OFF CAUSING THE CAR TO LOSE POWER WHILE DRIVING. THERE WERE EVEN DEATHS DUE TO BAD ACCIDENTS AS A RESULT OF THE IGNITION FAILURE AND CAR LOSING POWER. THIS REMINDED ME OF AN INCIDENT THAT HAPPENED TO ME WHICH WAS …
Read full complaint
THIS WEEK THE NEWS HAD STORIES ABOUT GENERAL MOTORS RECALLING SEVERAL CARS BECAUSE THE IGNITION CAN SUDDENLY TURN OFF CAUSING THE CAR TO LOSE POWER WHILE DRIVING. THERE WERE EVEN DEATHS DUE TO BAD ACCIDENTS AS A RESULT OF THE IGNITION FAILURE AND CAR LOSING POWER. THIS REMINDED ME OF AN INCIDENT THAT HAPPENED TO ME WHICH WAS SIMILAR. I WAS DRIVING MY 2008 FORD ESCAPE HYBRID LAST DECEMBER, ON I-280 IN SAN FRANCISCO DURING RUSH HOUR AT 65 MPH, WHEN SUDDENLY THE DASH BEEPED AT ME, FLASHED THE CHECK ENGINE LIGHT, DISPLAYED A MESSAGE TO PULL OVER SAFELY, AND THE ENGINE HAD NO POWER! I SUDDENLY FOUND MYSELF IN HEAVY TRAFFIC, MIDDLE LANE OF THE FREEWAY AND NO POWER TO SAFELY PULL OVER. I WAS LOSING SPEED AND SLOWED TO WHERE I CUT BETWEEN OTHER CARS AND OVER TO THE SHOULDER. I'M SURE I CUT SOMEONE OFF IN THE PROCESS. LUCKILY THERE WAS NOT A HORRIBLE ACCIDENT. THERE COULD HAVE EASILY BEEN AN ACCIDENT. THE SAME THING HAPPENED THREE MORE TIMES IN THE NEXT FEW DAYS BEFORE I TOOK THE CAR TO THE DEALER TO BE FIXED. THEY INDICATED THAT THIS IS A COMMON PROBLEM OF WHICH THEY ARE AWARE. THE FORD DEALER DIAGNOSED IT WITH CODE P1A0D, WHICH WAS A BAD COOLANT PUMP FOR THE ELECTRIC GENERATOR. I DID SOME RESEARCH AND FOUND THAT MANY OTHER FORD ESCAPE OWNERS HAVE EXPERIENCED THE SAME SITUATION AS I DID WHERE THE VEHICLE LOST POWER WHILE AT HIGH SPEED AND PUT THEM INTO A DANGEROUS SITUATION. A SIMPLE GOOGLE SEARCH ON THIS FINDS SEVERAL BLOG REPORTS OF PEOPLE WITH SIMILAR SITUATIONS. FORD HAS YET TO ISSUE A RECALL ON THIS, BUT I HAVE FOUND THAT THERE IS A CLASS ACTION LAWSUIT AGAINST FORD: MACDONALD V. FORD, CASE NO. 3:13-CV-02988, IN THE US DISTRICT COURT FOR THE NORTHERN DISTRICT OF CALIFORNIA. *TR
NHTSA ODI #10566464
81,985 miles · Feb 20, 2014
Electrical SystemFuel/propulsion SystemVehicle Speed Control
WHILE TRAVELING AT INTERSTATE SPEEDS (65 -70 MPH) IN THE MIDDLE LANE, MY 2008 FORD ESCAPE HYBRID HAD A SUDDEN LOSS OF POWER WITH A RED TRIANGLE EXCLAMATION MARK INDICATOR LIGHT IN THE DRIVER MESSAGE CENTER READING 'STOP VEHICLE SAFELY', HAD TO COAST TO THE SIDE OF THE INTERSTATE WHICH WAS VERY DANGEROUS, THIS SUDDEN LOSS OF POW…
Read full complaint
WHILE TRAVELING AT INTERSTATE SPEEDS (65 -70 MPH) IN THE MIDDLE LANE, MY 2008 FORD ESCAPE HYBRID HAD A SUDDEN LOSS OF POWER WITH A RED TRIANGLE EXCLAMATION MARK INDICATOR LIGHT IN THE DRIVER MESSAGE CENTER READING 'STOP VEHICLE SAFELY', HAD TO COAST TO THE SIDE OF THE INTERSTATE WHICH WAS VERY DANGEROUS, THIS SUDDEN LOSS OF POWER INCIDENT ALMOST ENDED IN ME BEING REAR ENDED AND THEN IN A COLLISION AS I TRIED TO CROSS OVER TO THE EMERGENCY LANE. COULD YOU PLEASE INVESTIGATE THIS. I WILL BE TAKING MY CAR INTO THE SHOP TOMORROW TO SEE WHAT THEY SAY. I SEE ON THE INTERNET THAT MANY OTHER FORD ESCAPE OWNERS HAVE HAD THIS SAME THING HAPPEN TO THEM. *TR
NHTSA ODI #10565177
70,200 miles · Aug 6, 2013
EngineFuel/propulsion SystemVehicle Speed Control
WHILE TRAVELING AT HIGHWAY SPEED, THE CAR SUDDENLY LOSES ALL POWER AND THE STOP SAFELY NOW LIGHT COMES ON IN THE DASH. I HAD TO PULL OVER QUICKLY WHILE AVOIDING BEING KILLED BY HIGHWAY TRAFFIC. NO WARNING AT ALL. DURING MY ROAD TRIP, THIS HAPPENED 3 TIMES ON THE HIGHWAY. DURING MY RETURN TRIP, IT HAPPENED 3 MORE TIMES. PROBL…
Read full complaint
WHILE TRAVELING AT HIGHWAY SPEED, THE CAR SUDDENLY LOSES ALL POWER AND THE STOP SAFELY NOW LIGHT COMES ON IN THE DASH. I HAD TO PULL OVER QUICKLY WHILE AVOIDING BEING KILLED BY HIGHWAY TRAFFIC. NO WARNING AT ALL. DURING MY ROAD TRIP, THIS HAPPENED 3 TIMES ON THE HIGHWAY. DURING MY RETURN TRIP, IT HAPPENED 3 MORE TIMES. PROBLEM WILL ONLY OCCUR AT HIGHWAY SPEEDS AND DURING LONG ROAD TRIPS. MY 20-MIN DRIVE TO WORK HAS NO ISSUES. THIS IS A SERIOUS SAFETY PROBLEM AND A FLAWED DESIGN ON FORD'S PART. MY FAMILY AND I COULD HAVE BEEN SERIOUSLY INJURED OR KILLED DURING ANY ONE OF THE SIX TIMES THE CAR MYSTERIOUSLY DIED ON THE HIGHWAY. FROM MY RESEARCH, THIS PROBLEM CAN BE CAUSED BY SEVERAL COMPONENTS AND IS DIFFICULT TO DIAGNOSE IN THE SHOP. FOR OLDER MODELS, THERE HAS BEEN TSB'S ISSUED, BUT NOT FOR 2008 AND LATER MODELS. I HAVE KNOWN SEVERAL 2008 MODELS THAT EXPERIENCED THE SAME PROBLEM AROUND 60,000 - 70,000 MILES. BROWSING THOUGH THIS WEBSITE SHOWS MANY HAVE COMPLAINED ABOUT THIS ISSUE. FORD NEEDS TO ADDRESS THIS ASAP BEFORE SOMEONE GETS KILLED OR INJURED ON THE HIGHWAY. *TR
NHTSA ODI #10533928
51,000 miles · Jun 21, 2013
EngineFuel/propulsion SystemPower Train
ON 4 SEPARATE OCCASIONS, ALL OCCURRING AT HIGHWAY SPEED AFTER AT LEAST 40 MINUTES OF DRIVING ON A HOT DAY, THE CAR'S ENGINE SUDDENLY CUT OFF, CAUSING THE VEHICLE TO LOSE SPEED RAPIDLY. A RED TRIANGLE WARNING LIGHT APPEARED ON THE DASHBOARD WITH THE FOLLOWING WORDS: "PULL OVER SAFELY NOW AND TURN OFF ENGINE". ALL 4 TIMES I WAS…
Read full complaint
ON 4 SEPARATE OCCASIONS, ALL OCCURRING AT HIGHWAY SPEED AFTER AT LEAST 40 MINUTES OF DRIVING ON A HOT DAY, THE CAR'S ENGINE SUDDENLY CUT OFF, CAUSING THE VEHICLE TO LOSE SPEED RAPIDLY. A RED TRIANGLE WARNING LIGHT APPEARED ON THE DASHBOARD WITH THE FOLLOWING WORDS: "PULL OVER SAFELY NOW AND TURN OFF ENGINE". ALL 4 TIMES I WAS DRIVING AROUND 65 MPH ON AN INTERSTATE. ALL 4 TIMES THE CAR STARTED AGAIN NORMALLY AFTER A FEW MINUTES. AFTER THE 3RD INCIDENT, I STARTED THE CAR AGAIN SOON, AND IT STALLED AGAIN AFTER 10 MORE MINUTES OF HIGHWAY DRIVING. FIRST INCIDENT LATE JULY 2012, THEN LATE AUGUST 2012, AND TWICE ON JUNE 19, 2013. THIS IS A TERRIFYING EXPERIENCE, AND I WAS EXTREMELY LUCKY NOT TO BE REAR ENDED. THE DEALER CLAIMS IT CANNOT DUPLICATE PROBLEM OR SEE ANY CODES IN DIAGNOSTIC COMPUTER, REFUSES TO PURSUE. HELP!!!! *TR
NHTSA ODI #10521116
36,050 miles · Feb 7, 2013
EngineFuel/propulsion SystemPower Train
DRIVING VEHICLE ON INTERSTATE HIGHWAY @ HIGHWAY SPEEDS. WHILE MERGING INTO TRAFFIC, EXPERIENCED ABRUPT LOSS OF POWER. AMBER WRENCH WARNING LIGHT CAME ON. MOVED TO SHOULDER OF ROAD IN HEAVY TRAFFIC, STOPPED VEHICLE, TURNED OFF IGNITION & AFTER ABOUT 30 - 40 SECONDS RESTARTED VEHICLE, POWER RESTORED & VEHICLE CONTINUED TO DRIVE NO…
Read full complaint
DRIVING VEHICLE ON INTERSTATE HIGHWAY @ HIGHWAY SPEEDS. WHILE MERGING INTO TRAFFIC, EXPERIENCED ABRUPT LOSS OF POWER. AMBER WRENCH WARNING LIGHT CAME ON. MOVED TO SHOULDER OF ROAD IN HEAVY TRAFFIC, STOPPED VEHICLE, TURNED OFF IGNITION & AFTER ABOUT 30 - 40 SECONDS RESTARTED VEHICLE, POWER RESTORED & VEHICLE CONTINUED TO DRIVE NORMALLY (WRENCH LIGHT OFF). TOOK VEHICLE TO DEALER, WHERE THROTTLE BODY WAS REPLACED, NOT UNDER WARRANTY (DESPITE TSB 09-19-12). ON FEB. 3, 2012, EXPERIENCED SIMILAR LOSS OF POWER PROBLEM, AND THE AMBER WRENCH LIGHT AND MASTER VEHICLE ELECTRICAL HAZARD WARNING LIGHT CAME ON, AND VEHICLE COMPLETELY SHUT DOWN (MILEAGE AT THIS POINT: 45,500 MILES). AFTER SHUTTING OFF THE IGNITION & RESTARTING, THE VEHICLE WOULD RUN NORMALLY FOR 45-60 SECONDS, THEN WOULD FAULT & SHUT DOWN. I WAS CLOSE TO MY WORKPLACE, SO I LIMPED IT BACK TO WORK. CALLED DEALER, WHO RECOMMENDED CALLING FORD'S ROADSIDE ASSISTANCE. VEHICLE WAS TRANSPORTED TO HYBRID CERTIFIED DEALER, WHERE THE THROTTLE BODY WAS REPLACED (UNDER WARRANTY THIS TIME) AND THE PCM WAS REPROGRAMMED. WHEN I CAME TO PICK THE VEHICLE UP, I EXPERIENCED THE SAME LOSS OF POWER & WARNING LIGHTS (OPEN WRENCH LIGHT). DEALER NOW CLAIMS A SENSOR IN THE SHIFT ASSEMBLY IS BAD & IS CAUSING THE PROBLEM (CLAIMING THIS IS NOT COVERED BY WARRANTY). VEHICLE IS STILL AT DEALER AT THE TIME OF THIS POST. *TR
NHTSA ODI #10496689
64,200 miles · Jul 23, 2012
Fuel/propulsion SystemService BrakesVehicle Speed ControlCrash
I WAS ON A ROAD TRIP WITH A PASSENGER IN MY VEHICLE. WE STOPPED IN BARSTOW, CA FOR LUNCH. WHILE PULLING INTO A PARKING SPACE, MY VEHICLE SUDDENLY ACCELERATED JUMPING THE PARKING BLOCK AND THE CURB. I WAS ABLE TO STOP THE VEHICLE FROM GOING INTO THE BUILDING BUT NOT BEFORE HITTING SOME NEWSPAPER VENDING MACHINES. THE FRONT BUMP…
Read full complaint
I WAS ON A ROAD TRIP WITH A PASSENGER IN MY VEHICLE. WE STOPPED IN BARSTOW, CA FOR LUNCH. WHILE PULLING INTO A PARKING SPACE, MY VEHICLE SUDDENLY ACCELERATED JUMPING THE PARKING BLOCK AND THE CURB. I WAS ABLE TO STOP THE VEHICLE FROM GOING INTO THE BUILDING BUT NOT BEFORE HITTING SOME NEWSPAPER VENDING MACHINES. THE FRONT BUMPER SUSTAINED MINOR DAMAGE. I HAVE BEEN DRIVING FOR MANY YEARS AND HAVE NEVER EXPERIENCED ANYTHING LIKE THIS. BOTH MY PASSENGER AND MYSELF WERE PRETTY SHOOK UP AFTERWARDS. THE PERSON SITTING IN THE CAR NEXT TO US WHO WITNESSED THIS EVENT SAID THAT THERE WAS AN OLDER MAN STANDING RIGHT WHERE WE JUMPED THE CURB A FEW MOMENTS EARLIER. FORTUNATELY, HE HAD LEFT OR THIS INCIDENT WOULD HAVE BEEN MUCH WORSE. *TR
NHTSA ODI #10467068
61,000 miles · Jun 27, 2012
Electrical SystemFuel/propulsion SystemSteering
VEHICLE GAVE "STOP SAFELY NOW" READOUT ON DISPLAY AND RED TRIANGLE LIGHT ON DASH. POWER DROPPED OFF AND I HAD TO PULL OF THE ROAD. I WAS TRAVELING FROM LA TO SANTA CRUZ IN THE EVENING. HAPPENED FOUR MORE TIMES ON THE SAME DRIVE. JUST HAPPENED AGAIN COMING BACK FROM PALM SPRINGS ALSO IN THE EVENING. TOOK ME SEVEN HOURS TO DRIVE 1…
Read full complaint
VEHICLE GAVE "STOP SAFELY NOW" READOUT ON DISPLAY AND RED TRIANGLE LIGHT ON DASH. POWER DROPPED OFF AND I HAD TO PULL OF THE ROAD. I WAS TRAVELING FROM LA TO SANTA CRUZ IN THE EVENING. HAPPENED FOUR MORE TIMES ON THE SAME DRIVE. JUST HAPPENED AGAIN COMING BACK FROM PALM SPRINGS ALSO IN THE EVENING. TOOK ME SEVEN HOURS TO DRIVE 140 MILES. CAR STOPPED OVER TWENTY TIMES. *TR
NHTSA ODI #10463235
NHTSA investigations
3DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.