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2006 Ford Escape Hybrid

Owner reports · Recalls · Investigations

More warning signs than most Escape Hybrid years

Owner complaints for the 2006 Ford Escape Hybrid are substantially higher than the model-year median of 68.

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When problems were reported

Mileage at the reported incident

202 reports with mileage · 17 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 36 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports1 fire reports3 injury reports

Service Brakes, Hydraulic complaints

27 reports
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Mileage unknown · Mar 23, 2015
Service Brakes, Hydraulic

2006 FORD ESCAPE. CONSUMER WRITES IN REGARDS TO BRAKE FAILURE. *SMD CONSUMER SENT ADDITIONAL CORRESPONDENCE. *SMD THE CONSUMER STATED THE SERVICE BRAKE SYSTEM WAS A SPORADIC ISSUE FOR A VERY LONG TIME. WHEN THE ERROR MESSAGE DISPLAYED, THERE WAS NO PRESSURE ON THE BRAKE PEDAL, THE POWER BRAKES FAILED, AND IN ORDER TO GET TH…

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2006 FORD ESCAPE. CONSUMER WRITES IN REGARDS TO BRAKE FAILURE. *SMD CONSUMER SENT ADDITIONAL CORRESPONDENCE. *SMD THE CONSUMER STATED THE SERVICE BRAKE SYSTEM WAS A SPORADIC ISSUE FOR A VERY LONG TIME. WHEN THE ERROR MESSAGE DISPLAYED, THERE WAS NO PRESSURE ON THE BRAKE PEDAL, THE POWER BRAKES FAILED, AND IN ORDER TO GET THE BRAKES TO WORK AT ALL, HE HAD TO PRESS THE PEDAL TO THE FLOOR. THE CONSUMER EXPERERIENCED A LOSS OF POWER, THE INSIDE LIGHTS DIMMED AND THE RADIO CUT OUT. IT WAS DETERMINED THE BATTERY NEEDED TO BE REPLACED. FOUR MONTHS LATER, THE SPORADIC BRAKE SYSTEM MESSAGE ILLUMINATED. THE DEALER WAS UNABLE TO FIND A PROBLEM. UPDATED 08/24/15*JB

NHTSA ODI #10680212

86,000 miles · Oct 17, 2013
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2006 FORD ESCAPE HYBRID. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKE WARNING INDICATOR ILLUMINATED INTERMITTENTLY. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO THE DEALER FOUR TIMES. THE TECHNICIAN INFORMED THE CONTACT THAT THE ELECTRONIC HYDRAULIC BRAKE SYSTEM WO…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE HYBRID. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKE WARNING INDICATOR ILLUMINATED INTERMITTENTLY. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO THE DEALER FOUR TIMES. THE TECHNICIAN INFORMED THE CONTACT THAT THE ELECTRONIC HYDRAULIC BRAKE SYSTEM WOULD NEED TO BE REPLACED. THE VEHICLE WAS SCHEDULED FOR REPAIRS. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 86,000. UPDATED 11/19/13*LJ

NHTSA ODI #10548211

59,000 miles · Apr 11, 2012
Service Brakes, Hydraulic

ABS LIGHT AND BRAKE LIGHT CAME ON WHEN I GOT INTO THE CAR TO GO TO WORK AFTER DRIVING IT THE PREVIOUS DAY WITH NO PROBLEMS. BRAKE PEDAL BECAME SOFT AND BRAKING WAS NOT SMOOTH AND WHEN BRAKE PEDAL WAS PRESSED IT MADE A SQUEALING NOISE. DEALER DIAGNOSED IT AS A FAULTY ABS MODULE REPLACEMENT COST OF $3000. *TR

NHTSA ODI #10454917

38,000 miles · Oct 5, 2011
Service Brakes, Hydraulic

THE BRAKES FAIL ON A REGULAR BASIS WHILE SLOWING DOWN FROM SPEEDS BETWEEN 10 AND 35 MPH. IT OCCURS AS A SUDDEN RELEASE OF BRAKING PRESSURE WHILE STEPPING ON THE BRAKE PEDAL TO SLOW DOWN. AT THAT TIME A MOMENTARY WARNING LIGHT COMES ON FOR SEVERAL SECONDS AND THE SYSTEM APPEARS TO GO INTO A FAIL-SAFE MODE THAT ALLOWS MANUAL OPE…

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THE BRAKES FAIL ON A REGULAR BASIS WHILE SLOWING DOWN FROM SPEEDS BETWEEN 10 AND 35 MPH. IT OCCURS AS A SUDDEN RELEASE OF BRAKING PRESSURE WHILE STEPPING ON THE BRAKE PEDAL TO SLOW DOWN. AT THAT TIME A MOMENTARY WARNING LIGHT COMES ON FOR SEVERAL SECONDS AND THE SYSTEM APPEARS TO GO INTO A FAIL-SAFE MODE THAT ALLOWS MANUAL OPERATION OF THE BRAKES. THIS CAUSES A LARGE INCREASE IN BRAKING DISTANCE AND I CONSIDER IT VERY DANGEROUS. THIS FAILURE SEEMS TO BE RELATED TO THE HYBRID BRAKING SYSTEM AND MAY BE COMMON TO OTHER HYBRID VEHICLES. AFTER STOPPING THE WARNING LIGHT GOES AWAY AND THE BRAKES WILL AGAIN FUNCTION NORMALLY. THE FAILURE DOES NOT OCCUR CONTINUOUSLY BUT IT DOES OCCUR ALMOST EVERY DAY THAT IT IS DRIVEN. THE CAR HAS BEEN IN A REPAIR SHOP NUMEROUS TIMES WITH MANY PART REPLACED BUT THE PROBLEM CONTINUES TO EVADE OUR FLEET MECHANICS. THIS IS AN INHERENT PROBLEM WITH THIS VEHICLE AND COMMONLY KNOWN WHERE THERE ARE LARGE FLEETS OF HYBRID VEHICLES. MY CO-WORKER DRIVES THE SAME TYPE OF ESCAPE HYBRID AND HE HAS THE SAME FAILURE. PLEASE INVESTIGATE WITH FORD AND/OR TOYOTA. A SIMILAR PROBLEM HAS BEEN SEEN WITH TOYOTA PRIUS IN OUT FLEET. *TR CONSUMER STATED AT SOME PERIOD AROUND 2014-15 THE CAR WAS SENT TO THE FLEET DEPT AGAIN FOR BRAKING PROBLEMS AND THERE WAS SOME BREAKTHROUGH WITH REPAIRS. VEHICLE WAS TRANSFERRED TO DIFFERENT NYCDEP DRIVER FOR A COUPLE OF YEARS. VIN NUMBER NOT AVAILABLE BUT COULD INQUIRE WITH CONSUMER'S TRANSPORTATION SECTION. UPDATED 6/11/18*JB

NHTSA ODI #10428834

72,102 miles · Aug 7, 2011
Service Brakes, Hydraulic

BRAKE LIGHT COMES ON, SERVICE BRAKE SYSTEM MESSAGE ON DASH DISPLAYS, AND ABS LIGHT DISPLAYS. VEHICLES BRAKES FAIL AND EVEN WHEN APPLYING BRAKE PEDAL COMPLETELY VEHICLE DOES NOT STOP COMPLETELY WITHOUT PUMPING BRAKES SEVERAL TIMES OR USING EMERGENCY BRAKE. THIS HAPPENED A COUPLE TIMES LAST WEEK (WITHOUT WARNING LIGHTS) AND TOOK I…

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BRAKE LIGHT COMES ON, SERVICE BRAKE SYSTEM MESSAGE ON DASH DISPLAYS, AND ABS LIGHT DISPLAYS. VEHICLES BRAKES FAIL AND EVEN WHEN APPLYING BRAKE PEDAL COMPLETELY VEHICLE DOES NOT STOP COMPLETELY WITHOUT PUMPING BRAKES SEVERAL TIMES OR USING EMERGENCY BRAKE. THIS HAPPENED A COUPLE TIMES LAST WEEK (WITHOUT WARNING LIGHTS) AND TOOK IT TO A LOCAL MECHANIC WHO INSPECTED BRAKES AND ADVISED EVERYTHING LOOKS FINE. OCCURRED AGAIN THIS EVENING WITH WARNING LIGHTS. TURNED OFF VEHICLE & RESTARTED AND NO LIGHTS AND NO PROBLEM BRAKING. RESEARCHED ONLINE AND THERE ARE NUMEROUS COMPLAINTS OF THIS IN BLOGS, COMMENTS, ETC. *TT

NHTSA ODI #10417872

99,000 miles · Jul 14, 2011
Electrical SystemService Brakes, Hydraulic

WHILE TRAVELING HOME ON AN INTERSTATE AT 70 MPH THE RED BRAKE LIGHT CAME ON AFTER A LIGHT BREAKING SITUATION. I DID THE SYSTEM CHECK AVAILABLE ON THE VEHICLE AND THE BRAKE FLUID WAS SHOWN AS OK. THE BRAKE PADS WERE REPLACED NOT LONG AGO SO I WAS CONFUSED. A SHORT TIME LATER THE YELLOW ABS LIGHT CAME ON. WHEN I WENT TO BRAKE MY F…

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WHILE TRAVELING HOME ON AN INTERSTATE AT 70 MPH THE RED BRAKE LIGHT CAME ON AFTER A LIGHT BREAKING SITUATION. I DID THE SYSTEM CHECK AVAILABLE ON THE VEHICLE AND THE BRAKE FLUID WAS SHOWN AS OK. THE BRAKE PADS WERE REPLACED NOT LONG AGO SO I WAS CONFUSED. A SHORT TIME LATER THE YELLOW ABS LIGHT CAME ON. WHEN I WENT TO BRAKE MY FOOT WENT TO THE FLOORBOARD AND THE VEHICLE WAS NOT STOPPING. I SWERVED ONTO THE SHOULDER OF THE INTERSTATE TO AVOID AN ACCIDENT. IT TOOK A GREAT DISTANCE ( I WOULD SAY MORE THAN 100 YARDS ) FOR THE VEHICLE TO STOP. I WAS NEVER SO SCARED IN MY LIFE. I DROVE HOME ON SIDE STREETS AT 25 MPH WITH MY WARNING LIGHTS FLASHING AND VIRTUALLY NO BRAKES. AFTER TAKING THE VEHICLE TO A FORD DEALERSHIP I RESEARCHED THE BREAK FAILURE ISSUE AND TO MY AMAZEMENT FOUND NUMEROUS OTHER SUCH INCIDENTS. AFTER FIVE DAYS IN THE REPAIR SHOP AND THREE FAILED ATTEMPTS BY THE TECHNICIAN TO BLEED THE BREAK LINES I WAS TOLD THAT I NEEDED A $4200 COMPUTER CONTROL UNIT. I BELIEVE THIS IS A SERIOUS DESIGN FLAW IN THE ELECTRICALLY CONTROLLED BREAK SYSTEM OF THE HYBRID VEHICLE AND NO PERSON SHOULD HAVE TO GO THROUGH THE TERROR OF ATTEMPTING TO STOP FROM 70 MPH WITH THE BREAKING SYSTEM SHUT DOWN. THIS IS A TIMEBOMB WAITING TO GO OFF IN THE FORM OF A FATAL ACCIDENT.

NHTSA ODI #10412971

72,075 miles · Jul 11, 2011
Service Brakes, Hydraulic

*THIS IS THE SECOND TIME THAT I HAVE HAD A COMPLETE "BRAKE FAILURE" WHILE DRIVING MY 2006 FORD ESCAPE HYBRID IN TRAFFIC. THIS LAST TIME, I WAS DRIVING ON A FREEWAY IN BEDFORD, TEXAS AND OBSERVED THAT TRAFFIC IN THE DISTANCE WAS STOPPING FOR CONSTRUCTION. I APPLIED MY BRAKES BUT THE PEDDLE WENT TO THE FLOOR. I HAD TO EXIT THE …

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*THIS IS THE SECOND TIME THAT I HAVE HAD A COMPLETE "BRAKE FAILURE" WHILE DRIVING MY 2006 FORD ESCAPE HYBRID IN TRAFFIC. THIS LAST TIME, I WAS DRIVING ON A FREEWAY IN BEDFORD, TEXAS AND OBSERVED THAT TRAFFIC IN THE DISTANCE WAS STOPPING FOR CONSTRUCTION. I APPLIED MY BRAKES BUT THE PEDDLE WENT TO THE FLOOR. I HAD TO EXIT THE ROADWAY ONTO THE SHOULDER TO AVOID OTHER VEHICLES. I PUT MY VEHICLE IN LOW GEAR FROM DRIVE AND APPLIED MY EMERENGY BRAKE TO STOP MY CAR. THIS IS THE "SECOND" TIME I HAVE HAD TO TAKE EVASIVE ACTION TO AVOID A COLLISION WITH THIS BAKE PROBLEM. THE "ABS" LIGHT CAME ON, THE RED BRAKE LIGHT CAME ON, AND THERE WAS A COMPUTER MESSAGE ON THE DASH THAT READ "SERVICE BRAKE SYSTEM". THE FIRST TIME THAT I EXPERIENCED THIS SAME PROBLEM, I TOOK MY CAR INTO THE DEALERSHIP IN FOR WARRANTY REPAIR. THEY ADVISED THAT SINCE THE "CODE LIGHTS" WERE NOT ON AT THIS VERY MOMENT, THEY WERE NOT ABLE TO DIAGNOSIS THE PROBLEM. I WAS INSTRUCTED TO DRIVE THE ESCAPE UNTIL THE "CODE LIGHTS" CAME BACK ON AND THEN BRING IT BACK FOR SERVICE!!! I COMPLIED TO THIS REQUEST AND BOUGHT THE TRUCK BACK IN WITH THE "CODE LIGHTS" ON AND THE MESSAGE READING. DEALERSHIP WORKED ON THE VEHICLE FOR SEVERAL DAYS AND THE ASSIST SERVICE MANAGER DROVE IT FOR A COUPLE OF DAYS TO CHECK IT OUT. THE TRUCK WAS RETURNED TO ME WITH ASSURANCE THAT THE "BRAKE PROBLEM" WAS FIXED. ON JULY 9, 2011, I AGAIN HAD A "COMPLETE BRAKE FAILURE" WITH MY TRUCK(SEE ABOVE) ON JULY 11, 2011, I TOOK MY ESCAPE HYBRID BACK TO THE DEALERSHIP AND ADVISED THE ASSISTANT SERVICE MANAGER, ABOUT THE PROBLEM AND WHAT ALMOST HAPPENED TO ME IN TRAFFIC. I ALSO SHOWED HIM SOME OF THE OTHER COMPLAINTS ABOUT THIS SAME TYPE OF "BRAKE FAILURE" THAT HAS OCCURRED ON OTHER FORD ESCAPE HYBRIDS. I HAVE ALSO CALLED FORD CORPORATE TO START A COMPLAINT! "DOES IT TAKE SOMEONE GETTING KILLED OR INJURIED BEFORE SOMETHING IS DONE?" INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) *TT *CN

NHTSA ODI #10411863

52,012 miles · Jul 6, 2011
Service Brakes, Hydraulic

BRAKE FAILURE RESULTING IN THE BRAKE PEDAL GOING TO THE FLOOR AND A LOSS OF HYDRAULIC OR POWER BRAKING. VEHICLE DOES STOP AFTER A HARD PRESSING OF BRAKE PEDAL. THIS IS SOMETIMES FOLLOWED BY A YELLOW ABS LIGHT AND RED BRAKE LIGHT WARNING. THE PROBLEM IS FIXED BY TURNING THE CAR OFF AND BACK ON. I AM NOT KIDDING. ITS LIKE REB…

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BRAKE FAILURE RESULTING IN THE BRAKE PEDAL GOING TO THE FLOOR AND A LOSS OF HYDRAULIC OR POWER BRAKING. VEHICLE DOES STOP AFTER A HARD PRESSING OF BRAKE PEDAL. THIS IS SOMETIMES FOLLOWED BY A YELLOW ABS LIGHT AND RED BRAKE LIGHT WARNING. THE PROBLEM IS FIXED BY TURNING THE CAR OFF AND BACK ON. I AM NOT KIDDING. ITS LIKE REBOOTING THE COMPUTER. THIS STARTED ABOUT 2 YEARS AGO. I REPORTED IT TO FORD WHO SAID THEY DO NOT KNOW ANYTHING ABOUT IT AT THE DEALER AND NATIONAL LEVEL. I TOOK THE CAR IN FOR AN OIL CHANGE AT THE DEALERSHIP AND MENTIONED THE INTERMITTENT BRAKE FAILURE. AFTER THE OIL SERVICE, THE PROBLEM WENT AWAY FOR A YEAR. I THOUGHT FORD HAD SECRETLY FIXED IT WHILE THEY WERE CHANGING THE OIL. THEN ABOUT A WEEK AGO THE PROBLEM HAS RETURNED AND HAS HAPPENED 10 TIMES. I THINK IT IS RELATED TO THE CAR NOT HAVING ENOUGH POWER BECAUSE THIS HAPPENS WHILE THE ICE (INTERNAL COMBUSTION ENGINE) IS OFF. PERHAPS IT IS RELATED TO RUNNING THE AIR CONDITIONING SINCE IT STOPPED AFTER THE SUMMER AND RETURNED AGAIN. THE ICE TURNS OFF WHILE BRAKING AT SPEEDS BELOW 40MPH SO THAT IS PROBABLY RELATED. *TR

NHTSA ODI #10410704

64,000 miles · Jun 3, 2011
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2006 FORD ESCAPE HYBRID. THE CONTACT STATED THAT THE BRAKE SYSTEM FAILED WITH THE ILLUMINATION OF THE ABS WARNING LAMP. THE CONTACT ALSO MENTIONED THAT HE WAS ABLE TO STOP THE VEHICLE BY USING THE EMERGENCY BRAKE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO D…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE HYBRID. THE CONTACT STATED THAT THE BRAKE SYSTEM FAILED WITH THE ILLUMINATION OF THE ABS WARNING LAMP. THE CONTACT ALSO MENTIONED THAT HE WAS ABLE TO STOP THE VEHICLE BY USING THE EMERGENCY BRAKE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER: 07V156000 (SERVICE BRAKES, HYDRAULIC:ANTILOCK:CONTROL UNIT/MODULE). THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 64,000.

NHTSA ODI #10404372

152,200 miles · Mar 29, 2011
Service Brakes, Hydraulic

I JUST BOUGHT A 2006 FORD ESCAPE HYBRID. THE SERVICE BREAK SYSTEM LIGHT AND MESSAGE CAME ON MONDAY, THE 2ND TIME I DROVE IT, ON THE WAY TO WORK. I STOPPED AT A GAS STATION BUT IT TURNED OFF. NEXT MORNING, SAME THING SO I CHECKED FLUIDS. IT WAS OFF AGAIN THE REST OF THAT DAY. LIT UP AGAIN WEDNESDAY. I MADE IT THAT EVENING TO A…

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I JUST BOUGHT A 2006 FORD ESCAPE HYBRID. THE SERVICE BREAK SYSTEM LIGHT AND MESSAGE CAME ON MONDAY, THE 2ND TIME I DROVE IT, ON THE WAY TO WORK. I STOPPED AT A GAS STATION BUT IT TURNED OFF. NEXT MORNING, SAME THING SO I CHECKED FLUIDS. IT WAS OFF AGAIN THE REST OF THAT DAY. LIT UP AGAIN WEDNESDAY. I MADE IT THAT EVENING TO A SERVICE STATION BEFORE THEY CLOSED (VERY RURAL AREA). THE WARNINGS WERE NOT ON AND HE COULD NOT SEE ANYTHING OBVIOUS ON PRELIMINARY INSPECTION BUT SAID TO BRING IN IN THE MORNING IF THE WARNING WAS BACK. THURSDAY IT ACTED FUNNY ON MY DRIVEWAY. THE NEXT CURVE I FOUND OUT WHY, NO BREAKING POWER EVEN WITH THE EXTREMELY STIFF AND DIFFICULT PEDAL TO THE FLOOR. I FINALLY GOT IT TO A STOP WAY PAST THE CRAZY RIDE AROUND THE CURVE. I STOPPED TO CALM MYSELF AND DECIDE IF IT WAS POSSIBLE TO GET TO TOWN. I DECIDED THE E-BRAKE SEEMED TO STOP IT IF I KEPT IT VERY SLOW. SO I PROCEEDED TO TOWN-NOT TO A FORD DEALER BECAUSE OF SOME VERY SCARY BIG HILLS, BUT INSTEAD TO THE SERVICE STATION WHO I TRUST. HE WAS BOOKED A WEEK AND A HALF AND HE DIDN'T KNOW IF HIS COMPUTER HAD THE HYBRID PROGRAMMING TO CHECK IT. SO I HAD TO TOW IT 63M TO THE DEALER I GOT IT FROM, THINKING THEY WOULD STAND BY IT OR IT WOULD BE COVERED BY THE "DRIVETRAIN PLUS" SERVICE AGREEMENT I PURCHASED TO COVER ANY SCARY PRICED REPAIRS THAT CROP UP ON OLDER CARS. IT WAS SOLD AS-IS, AND IOWA HAS NO LEMON LAW APPARENTLY, THE PLAN I PURCHASED SOUNDS LIKE IT WON'T COVER IT, AND THEY OFFERED ME A MEASLY 10% OFF THE BILL THAT IS ABOUT HALF AGAIN WHAT I PAID FOR THE CAR. I GOT TO DRIVE MY NEW USED CAR 4 1/2 TIMES. ALL I CAN DO IS THANK MY LUCKY STARS MY KIDS WEREN'T IN THE CAR, THERE WASN'T A CAR NEAR ME, I WASN'T COMING DOWN ONE OF THE STEEP AND CURVY RIVER BLUFFS ON MY WAY TO OR FROM WORK, OR ANY NUMBER OF OTHER SCARY SCENARIOS THAT COULD HAVE BEEN. FALIURE OF THE BRAKE SYSTEM'S HYDRAULIC CONTROL UNIT HCU AND MASTER CYLINDER IS EXTREMELY DANGEROUS AND A DESIGN FLAW MANY HAVE EXPERIENCED.

NHTSA ODI #10393559

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.