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2006 Ford Escape Hybrid

Owner reports · Recalls · Investigations

More warning signs than most Escape Hybrid years

Owner complaints for the 2006 Ford Escape Hybrid are substantially higher than the model-year median of 68.

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When problems were reported

Mileage at the reported incident

202 reports with mileage · 17 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 36 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports1 fire reports3 injury reports

Electrical System complaints

36 reports
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18,324 miles · Aug 4, 2015
Electrical SystemUnknown Or Other

I HAD GONE VA BEACH TO WASHINGTON D.C. AND WAS ON THE WAY BACK WHEN THE VEHICLE HAD COMPLETELY SHUTDOWN JUST BEFORE THE HAMPTON ROADS BRIDGE TUNNEL IN NEWPORT NEWS. WE WERE ON THE INTERSTATE DURING THE ENTIRE TRIP AND WAS LUCKY TO BE IN THE RIGHT LANE. A AAA BE TOW TRUCK PULLED US OFF TO THE SIDE. WE TRIED TO RESTART IT BUT IT S…

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I HAD GONE VA BEACH TO WASHINGTON D.C. AND WAS ON THE WAY BACK WHEN THE VEHICLE HAD COMPLETELY SHUTDOWN JUST BEFORE THE HAMPTON ROADS BRIDGE TUNNEL IN NEWPORT NEWS. WE WERE ON THE INTERSTATE DURING THE ENTIRE TRIP AND WAS LUCKY TO BE IN THE RIGHT LANE. A AAA BE TOW TRUCK PULLED US OFF TO THE SIDE. WE TRIED TO RESTART IT BUT IT SHUT OFF. EVERYTHING ELSE WAS WORKING FINE. I WENT BACK THE NEXT DAY AND THE VEHICLE WORKED FINE. I HAD IT CHECKED OUT BY THE DEALER AND THEY SAID THERE WAS NOTHING WRONG WITH IT. I JUST HAD THE COOLING PUMP REPLACED BECAUSE OF THE RECALL. I LOOKED AT THE MANUAL AND IT STATED THAT WHEN THE HIGH VOLTAGE BATTERY GETS TOO HOT THAT IT WILL SHUT OFF. THIS COULD CAUSE A SERIOUS ACCIDENT. I BELIEVE THAT FORD SHOULD FIND A WAY TO ALLOW THE VEHICLE TO STILL OPERATE ON GAS POWER WHEN HIGH VOLTAGE BATTERY NEEDS TO COOL DOWN AND TO FIND A WAY TO ALLOW BETTER VENTILATION SO THE BATTERY DOES NOT GET SO HOT SINCE IT IS LOCATED IN THE TRUNK WHERE PEOPLE PUT THEIR BELONGINGS.

NHTSA ODI #10746182

125,000 miles · May 8, 2015
Electrical SystemEquipment Adaptive/mobilityService Brakes

WAS DRIVING TO WORK IN THE MORNING. HAD BEEN IN THE CAR APPROXIMATELY 10 MINUTES WHEN THE ABS, BRAKE, AND SERVICE BRAKES, INDICATORS CAME ON ALL AT ONCE. DEPRESSED BRAKE PEDAL ONLY TO DISCOVER THAT I DID IN FACT NOT HAVE ANY BRAKES. TURNED ON EMERGENCY FLASHERS AND BEGAN TO MERGE OVER INTO RIGHT HAND SHOULDER, REPEATEDLY STOMPI…

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WAS DRIVING TO WORK IN THE MORNING. HAD BEEN IN THE CAR APPROXIMATELY 10 MINUTES WHEN THE ABS, BRAKE, AND SERVICE BRAKES, INDICATORS CAME ON ALL AT ONCE. DEPRESSED BRAKE PEDAL ONLY TO DISCOVER THAT I DID IN FACT NOT HAVE ANY BRAKES. TURNED ON EMERGENCY FLASHERS AND BEGAN TO MERGE OVER INTO RIGHT HAND SHOULDER, REPEATEDLY STOMPING ON BRAKE PEDAL. WAS ABLE TO COME TO A STOP. THIS INCIDENT HAPPENED WHILE I WAS APPROACHING A VERY BUSY 3-WAY INTERSECTION, OFF OF A MAJOR HIGHWAY. TURNED CAR OFF AND BACK ON TO SEE IF THIS WAS A MALFUNCTION, BUT ALL THREE INDICATORS CAME ON AGAIN. HAD VEHICLE TOWED TO FORD DEALERSHIP. PAID $5280.03 IN PARTS AND LABOR TO HAVE FAULTY HYDRAULIC UNIT REPAIRED, AND HCU AND HYBRID SYSTEM BLEED. HAD NOT HAD ANY PROBLEMS WITH THIS VEHICLE IN THE PAST. VERY THANKFUL THAT THIS INCIDENT DID NOT CAUSE AN ACCIDENT OR INJURIES TO MYSELF OR OTHERS. ...UPDATED 04/11/17 *BF UPDATED 10/16/2017*CN

NHTSA ODI #10715266

Mileage unknown · Mar 9, 2015
Electrical System

TL*THE CONTACT OWNS A 2006 FORD ESCAPE HYBRID. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 14V526000 (HYBRID PROPULSION SYSTEM) AND STATED THAT THE PARTS WERE NOT AVAILABLE. THE DEALER DID NOT PROVIDE A SPECIFIC DATE FOR WHEN THE PARTS WOULD BECOME AVAILABLE TO SCHEDULE THE RECALL REPAIR. THE MANUFACTURER WAS …

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TL*THE CONTACT OWNS A 2006 FORD ESCAPE HYBRID. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 14V526000 (HYBRID PROPULSION SYSTEM) AND STATED THAT THE PARTS WERE NOT AVAILABLE. THE DEALER DID NOT PROVIDE A SPECIFIC DATE FOR WHEN THE PARTS WOULD BECOME AVAILABLE TO SCHEDULE THE RECALL REPAIR. THE MANUFACTURER WAS CONTACTED AND COULD NOT PROVIDE AN ESTIMATED DATE FOR WHEN THE PART WOULD BECOME AVAILABLE. THE CONTACT CONTINUED TO EXPERIENCE THE FAILURE IN WHICH THE VEHICLE WAS EXTREMELY SLOW TO PICK UP SPEED UPON PRESSING THE ACCELERATION PEDAL. THE APPROXIMATE FAILURE MILEAGE WAS NOT AVAILABLE.

NHTSA ODI #10692966

161,441 miles · Dec 15, 2014
Electrical SystemEngine

ON COLD MORNING, CAR STARTED DROVE DOWN THE ROAD ABOUT 5 MILES AND THE CAR JUST DIED, SAYING "BRAKE SAFELY NOW." SEEMS TO HAPPEN ONLY ON COLD DAYS WHEN HEATER IS ON. IT WILL NOT START AGAIN FOR 30 MINUTES. IT WILL START, BUT WILL CONTINUOUSLY DIE. WE HAD CALLED FORD IN MIDDLESBORO, KY AND SPOKEN WITH FRANK WHO SAID OUR VEHI…

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ON COLD MORNING, CAR STARTED DROVE DOWN THE ROAD ABOUT 5 MILES AND THE CAR JUST DIED, SAYING "BRAKE SAFELY NOW." SEEMS TO HAPPEN ONLY ON COLD DAYS WHEN HEATER IS ON. IT WILL NOT START AGAIN FOR 30 MINUTES. IT WILL START, BUT WILL CONTINUOUSLY DIE. WE HAD CALLED FORD IN MIDDLESBORO, KY AND SPOKEN WITH FRANK WHO SAID OUR VEHICLE DID NOT HAVE ANY RECALLS. I THEN FOUND OUT IT HAD A RECALL. I TOOK IT IN OVER THE WEEKEND AND HE THEN CLAIMED ON MONDAY THAT THE RECALL ITEM HAD BEEN FIXED. HOWEVER, WHEN I CHECKED THE WEBSITE, IT CONFIRMED THE PROBLEM HAD NOT BEEN FIXED. THIS HAS BEEN GOING ON FOR ABOUT A MONTH NOW. WE HAVE HAD THE OIL CHANGED, BATTERY REPLACED AND IT CHECKED BY FORD OF MORRISTOWN, TN. THEY CLAIM THEY CAN'T FIND OUT WHATS WRONG WITH IT. WE HAVE READ OTHER PEOPLE'S SIMILAR COMPLAINTS WHO SAID IT WAS EITHER THE "ELECTRIC MOTOR WATER PUMP" OR COOLANT PUMP. *TR

NHTSA ODI #10664267

150,000 miles · Jul 10, 2014
Electrical SystemEnginePower Train

WE PURCHASED THIS FORD ESCAPE HYBRID IN AUGUST, 2012, AFTER PROCURING A PRE-SALE EVALUATION AT FORD DEALER 1, INCLUDING A FULL VIN SEARCH FOR ANY INCOMPLETE RECALLS.THE EVALUATION FOUND NOTHING INCOMPLETE.RETURNING HOME 6.11.14, ON OUR RESIDENTIAL STREET, THE ESCAPE WITHOUT PRIOR WARNING FLASHED 'STOP VEHICLE SAFELY' AND SIMULTA…

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WE PURCHASED THIS FORD ESCAPE HYBRID IN AUGUST, 2012, AFTER PROCURING A PRE-SALE EVALUATION AT FORD DEALER 1, INCLUDING A FULL VIN SEARCH FOR ANY INCOMPLETE RECALLS.THE EVALUATION FOUND NOTHING INCOMPLETE.RETURNING HOME 6.11.14, ON OUR RESIDENTIAL STREET, THE ESCAPE WITHOUT PRIOR WARNING FLASHED 'STOP VEHICLE SAFELY' AND SIMULTANEOUSLY TURNED OFF ALL POWER. RESEARCH INDICATED A FAILED OEM MECS COOLANT PUMP (TSB 08-24-5), AND WE HAD ISSUES GETTING THE CORRECT PART FROM FORD DEALER 1 AND SOURCED A DORMAN PART FROM THE LOCAL X AUTO PARTS STORE, SUPPLYING IT TO AN ASE-CERTIFIED SHOP FOR INSTALLATION (VEHICLE INOPERABLE/ON A LIFT). ANOTHER 'STOP VEHICLE SAFELY' EVENT OCCURRED 6.24.14 WITH MY FAMILY IN THE VEHICLE ON AN EXPRESSWAY ENTRANCE RAMP, WITH THE ESCAPE TAKEN TO FORD DEALER 2 FOR EVALUATION. FORD DEALER 2'S VIN CHECK FOUND CSP 07B48 AND TSB 09-18-6, NOT AVAILABLE PREVIOUSLY. FORD DEALER 2 MADE REPAIRS CONSISTENT WITH THE CSP/TSB ON 7.12.14 AT OUR EXPENSE. THESE SERIOUS SAFETY IMPLICATIONS WELL-KNOWN TO FORD (BOTH CSP 07B48/TSB 09-18-6 AND TSB 08-24-5) WERE NOT IDENTIFIED BY FORD DEALER 1 IN OUR PRE-PURCHASE INSPECTION, OR BY FORD IN A PRIOR INVESTIGATION AND REPAIR OF THE CORROSION ISSUES IN THIS ESCAPE. WE ARE CONCERNED THAT KNOWN/IDENTIFIED SAFETY ISSUES GENERATING AN ERRANT BCM SIGNAL DISABLING THE CAR MADE THIS PARTICULAR ESCAPE A TICKING TIME BOMB. WE COULD NOT HAVE BEEN AWARE OF THE ISSUES DESPITE OUR DILIGENCE, BUT FORD HAD DIRECT ACCESS TO THAT INFORMATION.WE WERE FORTUNATE WHEN/WHERE OUR FAILURES OCCURRED. FOR ANYONE ELSE IN A SIMILAR ESCAPE WITH THE CSP 07B48/TSB 09-18-6 AND TSB 08-24-5 REPAIRS NOT ALREADY ACCOMPLISHED, THE NHTSA SHOULD COMPEL A LONG-OVERDUE RECALL FOR THE AFFECTED VEHICLES. *TR

NHTSA ODI #10609584

113,750 miles · Jun 28, 2014
Electrical SystemEngine

WHILE GOING ABOUT 73MPH IN PASSING LANE-HEARD "BEEP" DASHBOARD HAD RED TRIANGLE LITE UP AND A MESSAGE TO STOP SAFELY NOW--THEN CAR JUST STOPPED!! I WAS IN THE FAR LEFT LANE--PULLED OFF INTO MEDIAN--READ MANUAL--STARTED CAR UP AND WENT--ON RETURN TRIP SAME THING--ALTHOUGH NOW I WAS ALWAYS LOOKING FOR MY "EXIT"--ALTHOUGH WAS PANIC…

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WHILE GOING ABOUT 73MPH IN PASSING LANE-HEARD "BEEP" DASHBOARD HAD RED TRIANGLE LITE UP AND A MESSAGE TO STOP SAFELY NOW--THEN CAR JUST STOPPED!! I WAS IN THE FAR LEFT LANE--PULLED OFF INTO MEDIAN--READ MANUAL--STARTED CAR UP AND WENT--ON RETURN TRIP SAME THING--ALTHOUGH NOW I WAS ALWAYS LOOKING FOR MY "EXIT"--ALTHOUGH WAS PANICKING GOING THRU TUNNEL IN BOSTON. FORD HAD RECALL ON THIS SYSTEM THAT ENDED IN 2009--I BOUGHT THIS IN 2012. BROUGHT TO FORD DEALER--THEY SAID THERE WAS NO RECALL AND FOR A STARTING FEE OF $120/HR THEY COULD TAKE A LOOK. I CALLED FORD IN MI-TOLD TOO LATE--TOO BAD..SO NOW I HAVE PRINTED OUT RECALL AND WILL BRING TO A DIFFERENT DEALER ON MONDAY. SAW THAT THIS IS AN ONGOING SAFETY ISSUE THAT FORD WILL NOT TAKE OWNERSHIP OF. *TR

NHTSA ODI #10606700

129,000 miles · Jun 27, 2014
Electrical SystemEngineVehicle Speed Control

WE WERE DRIVING EAST ON I-26 IN SOUTH CAROLINA AT 65 MPH IN 3 LANES OF TRAFFIC WHEN THE TRIANGLE HAZARD WARNING LIGHT ON THE DASH SOUNDED AND LIT UP SAYING "PULL OVER SAFELY NOW". AT THE SAME TIME , WITH THE GAS PEDDLE FLOORED, THE SPEED OF THE CAR WAS SLOWING BY THE SECOND! THE GAS PEDDLE DID NOT WORK. WE WERE ABLE TO PULL O…

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WE WERE DRIVING EAST ON I-26 IN SOUTH CAROLINA AT 65 MPH IN 3 LANES OF TRAFFIC WHEN THE TRIANGLE HAZARD WARNING LIGHT ON THE DASH SOUNDED AND LIT UP SAYING "PULL OVER SAFELY NOW". AT THE SAME TIME , WITH THE GAS PEDDLE FLOORED, THE SPEED OF THE CAR WAS SLOWING BY THE SECOND! THE GAS PEDDLE DID NOT WORK. WE WERE ABLE TO PULL OVER AND TURN THE CAR OFF WITHOUT GETTING HIT BY ONCOMING TRAFFIC. PER THE MANUAL, WE WAITED AWHILE AND RESTARTED THE CAR, AND WERE ABLE TO GET IT HOME. I CALLED THE FORD CUSTOMER CARE LINE TO ASK IF IT WAS SAFE TO DRIVE THE CAR AND WOULD THIS HAPPEN AGAIN. THEY WERE NOT HELPFUL AT ALL. THEY BASICALLY TOLD ME TO TAKE IT TO A DEALERSHIP. OUR LOCAL DEALERSHIP SAID THEY KNEW NOTHING ABOUT THE ISSUE I DESCRIBED, BUT DIAGNOSED THE PROBLEM AS BEING AN MECS PUMP FAILURE FOR $135. THE REPLACEMENT COST WOULD BE $800. DUE TO THE HIGH COST QUOTE AND KNOWING THAT IT ONLY TAKES 45 MINUTES OR LESS TO CHANGE THIS PUMP, WE TOOK IT ELSEWHERE. THE PART IS $277. OUR CONCERN IS THAT HOW COULD FORD DEALERS NOT KNOW ABOUT THIS DANGEROUS DEFECT, WHEN IN 3 SECONDS YOU CAN PULL UP HUNDREDS OF WEBSITES COVERING THIS FAILURE, AND THE DANGEROUS AND POTENTIALLY FATAL ACCIDENT IT COULD CAUSE. NOW I HAVE FOUND THIS US DOT WEBSITE WHICH HAS HUNDREDS OF COMPLAINTS ON THIS ISSUE ALSO,I AM HOPING MORE PEOPLE WILL COME FORWARD TO GET THESE CARS OFF THE ROAD. *TR

NHTSA ODI #10606521

63,792 miles · May 15, 2014
Electrical SystemEngine

ERROR CODE IS "STOP SAFELY NOW". I WAS DRIVING, AND ALL IN THE SUDDEN - AN ERROR MESSAGE CAME UP ON DASH DISPLAY "STOP SAFELY NOW". IMMEDIATELY, THE CAR WAS TOTALLY SHUT DOWN RIGHT AFTER, LOST THE ABILITY TO STOP, AND I HAVE NO CONTROLS OF ANY THING. I WAS LUCKY THAT I'M IN A MIDDLE OF A PARKING LOT. I ALMOST GOT HIT WITH …

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ERROR CODE IS "STOP SAFELY NOW". I WAS DRIVING, AND ALL IN THE SUDDEN - AN ERROR MESSAGE CAME UP ON DASH DISPLAY "STOP SAFELY NOW". IMMEDIATELY, THE CAR WAS TOTALLY SHUT DOWN RIGHT AFTER, LOST THE ABILITY TO STOP, AND I HAVE NO CONTROLS OF ANY THING. I WAS LUCKY THAT I'M IN A MIDDLE OF A PARKING LOT. I ALMOST GOT HIT WITH THE CAR DROVE RIGHT BEHIND ME. WHAT IF THIS INCIDENT OCCURS ON A FREEWAY AT A HIGH SPEED. MY CAR IS FULLY WELL MAINTENANCE WITH SUCH LOW MILES FOR 2006. *TR

NHTSA ODI #10588679

68,592 miles · May 14, 2014
Electrical System

WHILE DRIVING ON THE FREEWAY MY CAR LOST ALL POWER AND SAID STOP SAFELY NOW. I PULLED TO THE SIDE OF THE ROAD AND 10 MINUTES LATER THE CAR STARTED UP AND I WAS ABLE TO DRIVE HOME. THE CAR DID NOT DO THIS AGAIN FOR OVER A YEAR. AT THAT TIME I WAS DRIVING IN TUCSON AZ AND IT LOST ALL POWER IN THE MIDDLE OF AN INTERSECTION.FORTUNAT…

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WHILE DRIVING ON THE FREEWAY MY CAR LOST ALL POWER AND SAID STOP SAFELY NOW. I PULLED TO THE SIDE OF THE ROAD AND 10 MINUTES LATER THE CAR STARTED UP AND I WAS ABLE TO DRIVE HOME. THE CAR DID NOT DO THIS AGAIN FOR OVER A YEAR. AT THAT TIME I WAS DRIVING IN TUCSON AZ AND IT LOST ALL POWER IN THE MIDDLE OF AN INTERSECTION.FORTUNATLY IT STARTED RIGHT AWAY AND I WAS ABLE TO GET TO A PARKING LOT.AFTER A LOT OF RESEARCH WE REPLACED THE ELECTRIC COOLING MOTOR ONLY TO HAVE IT CONTINUE TO SHUT DOWN WITH THE STOP SAFELY NOW DISPLAYED. AFTER MORE RESEARCH WE REPLACED THE BLEND DOOR ACTUATOR WITH NO RESULTS. FORD REALLY NEEDS TO DO A RECALL AND FIX THIS PROBLEM BEFORE PEOPLE DIE. THE CAR SHUTS DOWN WITH NO WARNING AND IT HAPPENS SO FAST. IF THERE IS NO WHERE TO PULL OVER YOU ARE STUCK IN THE ROAD AND A TARGET FOR OTHER VEHICLES TO RUN INTO. *TR

NHTSA ODI #10588397

91,000 miles · May 8, 2014
Electrical SystemEngine

TIME OF DAY: 1800, TEMPERATURE ABOUT 80F. "STOP SAFELY NOW" MESSAGE APPEARED ON CONSOLE. VEHICLE SLOWED DOWN WHILE TRAVELING AT 65MPH ON AN INTERSTATE HIGHWAY DURING A HEAVY RUSH HOUR TRAFFIC. FORTUNATELY, I WAS TRAVELING ON THE LEFT LANE AND SAFELY MOVED TO THE LEFT CURB AND WITHIN SECONDS THE ENGINE DIED. I KEPT TRYING TO STAR…

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TIME OF DAY: 1800, TEMPERATURE ABOUT 80F. "STOP SAFELY NOW" MESSAGE APPEARED ON CONSOLE. VEHICLE SLOWED DOWN WHILE TRAVELING AT 65MPH ON AN INTERSTATE HIGHWAY DURING A HEAVY RUSH HOUR TRAFFIC. FORTUNATELY, I WAS TRAVELING ON THE LEFT LANE AND SAFELY MOVED TO THE LEFT CURB AND WITHIN SECONDS THE ENGINE DIED. I KEPT TRYING TO START BUT NO SUCCESS. WHILE ON THE PHONE WITH THE INSURANCE COMPANY FOR A TOW TRUCK, I TRIED AGAIN, AND THE ENGINE RESTARTED. I WAS ABLE TO CONTINUE DRIVING HOME FOR ABOUT 25 MINUTES, APPROXIMATELY 15 MILES. WHILE APPROACHING A TRAFFIC LIGHT, THE "STOP SAFELY NOW" MESSAGE APPEARED AND THIS TIME THE CAR DIED IN THE MIDDLE OF THE STREET. THIS TIME, IT DIED WITHIN 3 SECONDS AFTER THE MESSAGE APPEARED. IT WAS A MAJOR SAFETY HAZARD WHEN OTHER CARS WERE APPROACHING AND WITH VERY LITTLE ROOM TO STOP AND REACT. THIS WAS IN A 35 MPH RESIDENTIAL ZONE. I HAD TO CALL A LOCAL POLICE DEPARTMENT TO ASSIST MANAGING THE TRAFFIC. AFTER ABOUT 15 MINUTES, I WAS ABLE TO START THE CAR AGAIN AND CONTINUED THE LAST 2 BLOCKS TO MY RESIDENT. THIS IS A SERIOUS SAFETY ISSUE THAT COULD HAVE RESULTED IN MULTI CARS ACCIDENT HAD I NOT HAD THE OPPORTUNITY TO DRIVE TO THE CURB BEFORE IT STOPPED. *TR

NHTSA ODI #10587342

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.