THE RIGHT REAR WHEEL WELL/SHOCK MOUNT BECAME BADLY CORRODED, RESULTING IN THE REAR SHOCK ABSORBER AND SUSPENSION BEING CONNECTED TO A THIN PIECE OF METAL, AND THE TOP OF THE SHOCK ABSORBER HITTING AGAINST A PLASTIC INTERIOR BODY PANEL. HAD THE THIN PIECE OF METAL CORRODED ENTIRELY, A SEVERE ACCIDENT PROBABLY WOULD HAVE RESULTED…
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THE RIGHT REAR WHEEL WELL/SHOCK MOUNT BECAME BADLY CORRODED, RESULTING IN THE REAR SHOCK ABSORBER AND SUSPENSION BEING CONNECTED TO A THIN PIECE OF METAL, AND THE TOP OF THE SHOCK ABSORBER HITTING AGAINST A PLASTIC INTERIOR BODY PANEL. HAD THE THIN PIECE OF METAL CORRODED ENTIRELY, A SEVERE ACCIDENT PROBABLY WOULD HAVE RESULTED. VARIOUS ONLINE SITES REPORT THIS SAME PROBLEM ON THE SAME YEAR AND MODEL VEHICLE (2005 FORD ESCAPE), BUT NO RECALLS, AS THEY HAVE BEEN FOR OTHER FORD VEHICLES AND OTHER YEARS OF THE ESCAPE THAT HAVE EXPERIENCED THIS SEVERE PROBLEM.
NHTSA ODI #10723883
73,000 miles · May 31, 2015
Suspension
THE PASSENGER SIDE WHEEL WELL RUSTED THROUGH AND NOW THE SHOCK MOUNT RUSTED OFF.
NHTSA ODI #10722519
218,000 miles · May 27, 2015
Suspension
VEHICLE DEVELOPED LOUD BANGING NOISE IN REAR OF VEHICLE. UPON INSPECTION IT WAS DISCOVERED THAT SEVERE CORROSION HAS OCCURRED IN THE RIGHT REAR WHEEL WELL, SEPARATING THE TOP OF THE RIGHT REAR SHOCK ASSEMBLY FROM THE BODY OF THE VEHICLE, AFFECTING HANDLING OF THE CAR. AFTER SEARCHING THIS ISSUE ON THE WEB, IT WAS ALSO DISCOVERED…
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VEHICLE DEVELOPED LOUD BANGING NOISE IN REAR OF VEHICLE. UPON INSPECTION IT WAS DISCOVERED THAT SEVERE CORROSION HAS OCCURRED IN THE RIGHT REAR WHEEL WELL, SEPARATING THE TOP OF THE RIGHT REAR SHOCK ASSEMBLY FROM THE BODY OF THE VEHICLE, AFFECTING HANDLING OF THE CAR. AFTER SEARCHING THIS ISSUE ON THE WEB, IT WAS ALSO DISCOVERED THAT THIS CORROSION IS A WIDESPREAD AND ONGOING PROBLEM WITH THESE CARS, AND A KNOWN ISSUE TO FORD MOTOR CORP. WHO HAS TO DATE DECLINED TO TAKE ANY ACTION TO RECTIFY THIS MAJOR STRUCTURAL AND SAFETY ISSUE.
NHTSA ODI #10721588
135,000 miles · Feb 13, 2015
Suspension
OVER A FEW DAYS I HEARD A BANGING SOUND IN THE CAR THAT I COULD NOT IDENTIFY. MY DAUGHTER LOOKED UNDER THE REAR PASSENGER WHEEL WELL AND NOTICED THE SHOCK WAS KNOCKING AGAINST THE RUSTED WHEEL WELL. THE NEXT DAY I WENT TO A FUNERAL AND THE SHOCK PIERCED THROUGH THE TRUNK. I CALLED MY BODY SHOP/MECHANIC AND TOLD HIM WHAT THE I…
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OVER A FEW DAYS I HEARD A BANGING SOUND IN THE CAR THAT I COULD NOT IDENTIFY. MY DAUGHTER LOOKED UNDER THE REAR PASSENGER WHEEL WELL AND NOTICED THE SHOCK WAS KNOCKING AGAINST THE RUSTED WHEEL WELL. THE NEXT DAY I WENT TO A FUNERAL AND THE SHOCK PIERCED THROUGH THE TRUNK. I CALLED MY BODY SHOP/MECHANIC AND TOLD HIM WHAT THE ISSUE WAS. HE SAID HE HAD ANOTHER FORD ESCAPE 2005 IN HIS SHOP WITH THE SAME EXACT ISSUE. HE SAID IT WAS A MANUFACTURER DEFECT. FORD DIDN'T DO A RECALL ON THE 2005 MODELS EVEN THOUGH THEY RECALLED PRIOR YEARS. I HAD TRIED TO CONTACT RIZZA FORD ABOUT THE ISSUE BUT RECEIVED NO RESPONSE. IN SEARCHING THE INTERNET I REALIZED THERE ARE AT LEAST 300+ COMPLAINTS WRITTEN ABOUT THIS EXACT ISSUE AND FORD'S HANDLING OF IT. MY MECHANIC HAD TO PRACTICALLY REBUILD/WELD THE WHEEL WELL. I CAN'T BELIEVE THAT FORD CAN BE ALLOWED TO GET AWAY WITH RIPPING SO MANY PEOPLE OFF, ESPECIALLY WITH IT BEING SUCH A SAFETY ISSUE. THIS WAS A VERY EXPENSIVE PROBLEM TO FIX AND I DIDN'T HAVE ENOUGH MONEY TO GET A DIFFERENT CAR. AFTER THIS, I DON'T THINK I'LL EVER BUY A FORD AGAIN. WHY WOULD I GO WITH A COMPANY THAT CAN'T EVEN STAND BEHIND THEIR OWN PRODUCT AND HAS NO ISSUES PUTTING THEIR CUSTOMERS SAFETY AT RISK. *TR
NHTSA ODI #10683386
69,000 miles · Oct 14, 2014
StructureSuspension
TL* THE CONTACT OWNS A 2005 FORD ESCAPE HYBRID. WHILE DRIVING AT AN UNKNOWN SPEED, THE CONTACT HEARD A LOUD BANGING NOISE COMING FROM THE REAR PASSENGER WHEEL AREA. THE VEHICLE WAS INSPECTED BY AN INDEPENDENT MECHANIC. THE TECHNICIAN DISCOVERED THAT THE REAR PASSENGER SIDE WHEEL WELL AND SHOCK TOWER WERE CORRODED. THE VEHICLE WA…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE HYBRID. WHILE DRIVING AT AN UNKNOWN SPEED, THE CONTACT HEARD A LOUD BANGING NOISE COMING FROM THE REAR PASSENGER WHEEL AREA. THE VEHICLE WAS INSPECTED BY AN INDEPENDENT MECHANIC. THE TECHNICIAN DISCOVERED THAT THE REAR PASSENGER SIDE WHEEL WELL AND SHOCK TOWER WERE CORRODED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, BUT NO ASSISTANCE WAS OFFERED. THE FAILURE MILEAGE WAS 69,000.
NHTSA ODI #10644585
50,000 miles · Sep 17, 2014
EngineStructureSuspension
RIGHT REAR WELL CORRODED EXTENSIVELY. 4 INCH HOLE EXPOSING HIGH VOLTAGE BATTERY IN TRUNK TO WATER, SALT, SNOW. DEALER STATES THAT VEHICLE IS UNSAFE TO DRIVE DUE TO RISK OF COLLAPSE OF STRUTS AND RISK OF EXPLOSION/FIRE FROM HIGH VOLTAGE BATTERY EXPOSURE. QUOTES MORE THAN $4000 TO REPAIR THIS VEHICLE WITH ONLY 59,510 MILES. R…
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RIGHT REAR WELL CORRODED EXTENSIVELY. 4 INCH HOLE EXPOSING HIGH VOLTAGE BATTERY IN TRUNK TO WATER, SALT, SNOW. DEALER STATES THAT VEHICLE IS UNSAFE TO DRIVE DUE TO RISK OF COLLAPSE OF STRUTS AND RISK OF EXPLOSION/FIRE FROM HIGH VOLTAGE BATTERY EXPOSURE. QUOTES MORE THAN $4000 TO REPAIR THIS VEHICLE WITH ONLY 59,510 MILES. REAR BUMPER AND REAR SUSPENSION BOTH COMPROMISED. REAR BUMPER HAS NO SUPPORT ON RIGHT SIDE RISKING PASSENGER INJURY IN ACCIDENT. REAR SHOCK STRUT COLLAPSING. REQUEST INVESTIGATION AND RECALL ACTION. *TR
NHTSA ODI #10637075
111,000 miles · Aug 18, 2014
StructureSuspension
WHILE DRIVING ON CITY STREETS, WE HEARD A HOLLOW THUMPING SOUND COMING FROM THE REAR PASSENGER-SIDE WHEEL WELL WHENEVER WE WENT OVER A SMALL BUMP. AFTER EXTERNALLY INSPECTING THE WHEEL WELL, WE DISCOVERED THAT IT WAS EXTREMELY RUSTED, AND APPEARED TO BE IN DANGER OF COMPLETELY DISINTEGRATING. MEDIUM-SIZED PIECES WERE FLAKING O…
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WHILE DRIVING ON CITY STREETS, WE HEARD A HOLLOW THUMPING SOUND COMING FROM THE REAR PASSENGER-SIDE WHEEL WELL WHENEVER WE WENT OVER A SMALL BUMP. AFTER EXTERNALLY INSPECTING THE WHEEL WELL, WE DISCOVERED THAT IT WAS EXTREMELY RUSTED, AND APPEARED TO BE IN DANGER OF COMPLETELY DISINTEGRATING. MEDIUM-SIZED PIECES WERE FLAKING OFF WITH ONLY A SLIGHT TUG. AN IDENTICAL ISSUE CAUSED THE RECALL OF FORD ESCAPE MODELS FROM THE YEARS 2001-2004, BUT FORD REPRESENTATIVES TO WHICH I HAVE SPOKEN HAVE INDICATED THAT THEY ARE NOT CONSIDERING A RECALL FOR THE 2005 MODEL YEAR. THIS IS AN EXTREMELY DANGEROUS SITUATION, AND COULD CAUSE CRASHES IF SHOCK OR AXLE SUPPORTS FAIL AT HIGHWAY SPEEDS. THIS IS CLEARLY A DESIGN FLAW, SINCE THIS MODEL IS LESS THAN 10 YEARS OLD WITH ONLY 111,000 MILES. OTHERS HAVE INDICATED THAT FORD IS AWARE OF THIS PROBLEM, BUT REFUSES TO ADDRESS THE SAFETY CONCERNS. *TR
NHTSA ODI #10626166
96,100 miles · Apr 15, 2014
SuspensionWheels
RIGHT REAR SHOCK BECAME DETACHED FROM UNDERBODY OF CAR CREATING HAZARDOUS CONDITION DUE TO ADVANCED RUST THROUGH.
NHTSA ODI #10583804
204,000 miles · Apr 13, 2014
Suspension
DRIVING HIT A SMALL BUMP THEN STARTED TO HEAR A BANGING IN BACK PASSENGER WHEEL. PULL OVER TO LOOK THE HOLE SHOCK TOWER WAS RUSTED OUT. *JS
NHTSA ODI #10579419
117,821 miles · Apr 12, 2014
StructureSuspension
WHEEL HOUSE ROTTED OUT SHOCK/SPRING BROKE THRU WHEEL HOUSE HITTING ON HYBRID BATTERY. *JS
NHTSA ODI #10579337
Official recalls
0
No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
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