NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
24 reportsClear category filter78,000 miles · Oct 7, 2014
Structure
REAR PASSENGER WHEEL HOUSE AND STRUT ASSEMBLY FASTENING BRACKET EXHIBIT SEVERE CORROSION AND POSSIBLE DETACHMENT FROM VEHICLE BODY. SUCH AN INCIDENT IS LIKELY TO RESULT IN A LOSS OF VEHICLE CONTROL AT CRUISING SPEED. PREVIOUS REPAIRS PERFORMED BY PRIOR OWNER. BODY SHOP CONSULTED AND REPLACEMENT OF AFFECTED PARTS IS NOT ECONOMICA…
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REAR PASSENGER WHEEL HOUSE AND STRUT ASSEMBLY FASTENING BRACKET EXHIBIT SEVERE CORROSION AND POSSIBLE DETACHMENT FROM VEHICLE BODY. SUCH AN INCIDENT IS LIKELY TO RESULT IN A LOSS OF VEHICLE CONTROL AT CRUISING SPEED. PREVIOUS REPAIRS PERFORMED BY PRIOR OWNER. BODY SHOP CONSULTED AND REPLACEMENT OF AFFECTED PARTS IS NOT ECONOMICALLY FEASIBLE. *TR
NHTSA ODI #10641951
50,000 miles · Sep 17, 2014
EngineStructureSuspension
RIGHT REAR WELL CORRODED EXTENSIVELY. 4 INCH HOLE EXPOSING HIGH VOLTAGE BATTERY IN TRUNK TO WATER, SALT, SNOW. DEALER STATES THAT VEHICLE IS UNSAFE TO DRIVE DUE TO RISK OF COLLAPSE OF STRUTS AND RISK OF EXPLOSION/FIRE FROM HIGH VOLTAGE BATTERY EXPOSURE. QUOTES MORE THAN $4000 TO REPAIR THIS VEHICLE WITH ONLY 59,510 MILES. R…
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RIGHT REAR WELL CORRODED EXTENSIVELY. 4 INCH HOLE EXPOSING HIGH VOLTAGE BATTERY IN TRUNK TO WATER, SALT, SNOW. DEALER STATES THAT VEHICLE IS UNSAFE TO DRIVE DUE TO RISK OF COLLAPSE OF STRUTS AND RISK OF EXPLOSION/FIRE FROM HIGH VOLTAGE BATTERY EXPOSURE. QUOTES MORE THAN $4000 TO REPAIR THIS VEHICLE WITH ONLY 59,510 MILES. REAR BUMPER AND REAR SUSPENSION BOTH COMPROMISED. REAR BUMPER HAS NO SUPPORT ON RIGHT SIDE RISKING PASSENGER INJURY IN ACCIDENT. REAR SHOCK STRUT COLLAPSING. REQUEST INVESTIGATION AND RECALL ACTION. *TR
NHTSA ODI #10637075
126,000 miles · Aug 23, 2014
Structure
I AM AN OWNER OF A 2005 FORD ESCAPE HYBRID. WITHIN THE PAST WEEK, THE RIGHT REAR FENDER WALL COMPLETELY RUSTED THROUGH. WHEN I DROVE MY CAR, IT SOUNDED LIKE A SERIES OF SMALL BOMBS WERE GOING OFF IN THE BACK ANYTIME I HIT A HOLE. WHEN I TOOK THE CAR INTO GET FIXED, IT COST $1064.62. FORD WILL NOT REIMBURSE ME FOR A PENNY OF THIS…
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I AM AN OWNER OF A 2005 FORD ESCAPE HYBRID. WITHIN THE PAST WEEK, THE RIGHT REAR FENDER WALL COMPLETELY RUSTED THROUGH. WHEN I DROVE MY CAR, IT SOUNDED LIKE A SERIES OF SMALL BOMBS WERE GOING OFF IN THE BACK ANYTIME I HIT A HOLE. WHEN I TOOK THE CAR INTO GET FIXED, IT COST $1064.62. FORD WILL NOT REIMBURSE ME FOR A PENNY OF THIS. I AM NOT THE ONLY ONE FACING THIS EXACT SAME PROBLEM. THERE IS A FACEBOOK PAGE DEDICATED TO IT: HTTPS://WWW.FACEBOOK.COM/PAGES/2005-FORD-ESCAPE-2004-2006/397923900236108 THIS IS A KNOWN PROBLEM FOR FORD BUT BASICALLY THEY WON'T DO ANYTHING ABOUT IT. IT IS UP TO THE NHTSA TO DEMAND A RECALL OF THIS AND TO GET IT FIXED. THIS IS VERY DANGEROUS. WHAT IF MY CAR WOULD HAVE COLLAPSED AS I WAS DRIVING IT? SO MANY PEOPLE COULD HAVE BEEN INJURED OR KILLED. I HAVE PICTURES/RECEIPTS TO PROVE EVERYTHING I SAID ABOVE. *TR
NHTSA ODI #10627679
111,000 miles · Aug 18, 2014
StructureSuspension
WHILE DRIVING ON CITY STREETS, WE HEARD A HOLLOW THUMPING SOUND COMING FROM THE REAR PASSENGER-SIDE WHEEL WELL WHENEVER WE WENT OVER A SMALL BUMP. AFTER EXTERNALLY INSPECTING THE WHEEL WELL, WE DISCOVERED THAT IT WAS EXTREMELY RUSTED, AND APPEARED TO BE IN DANGER OF COMPLETELY DISINTEGRATING. MEDIUM-SIZED PIECES WERE FLAKING O…
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WHILE DRIVING ON CITY STREETS, WE HEARD A HOLLOW THUMPING SOUND COMING FROM THE REAR PASSENGER-SIDE WHEEL WELL WHENEVER WE WENT OVER A SMALL BUMP. AFTER EXTERNALLY INSPECTING THE WHEEL WELL, WE DISCOVERED THAT IT WAS EXTREMELY RUSTED, AND APPEARED TO BE IN DANGER OF COMPLETELY DISINTEGRATING. MEDIUM-SIZED PIECES WERE FLAKING OFF WITH ONLY A SLIGHT TUG. AN IDENTICAL ISSUE CAUSED THE RECALL OF FORD ESCAPE MODELS FROM THE YEARS 2001-2004, BUT FORD REPRESENTATIVES TO WHICH I HAVE SPOKEN HAVE INDICATED THAT THEY ARE NOT CONSIDERING A RECALL FOR THE 2005 MODEL YEAR. THIS IS AN EXTREMELY DANGEROUS SITUATION, AND COULD CAUSE CRASHES IF SHOCK OR AXLE SUPPORTS FAIL AT HIGHWAY SPEEDS. THIS IS CLEARLY A DESIGN FLAW, SINCE THIS MODEL IS LESS THAN 10 YEARS OLD WITH ONLY 111,000 MILES. OTHERS HAVE INDICATED THAT FORD IS AWARE OF THIS PROBLEM, BUT REFUSES TO ADDRESS THE SAFETY CONCERNS. *TR
NHTSA ODI #10626166
130,000 miles · May 1, 2014
Structure
TL* THE CONTACT OWNS A 2005 FORD ESCAPE HYBRID. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 55 MPH OVER A BUMP, A LOUD CLANKING NOISE EMITTED FROM OUTSIDE OF THE VEHICLE. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE REAR PASSENGER'S SIDE WHEEL WELL INNER LINER WAS RUSTED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUF…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE HYBRID. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 55 MPH OVER A BUMP, A LOUD CLANKING NOISE EMITTED FROM OUTSIDE OF THE VEHICLE. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE REAR PASSENGER'S SIDE WHEEL WELL INNER LINER WAS RUSTED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000. THE VIN WAS UNAVAILABLE.
NHTSA ODI #10585833
139,000 miles · Apr 25, 2014
Structure
TL* THE CONTACT OWNS A 2005 FORD ESCAPE HYBRID. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE VIBRATED VIOLENTLY AND MADE A LOUD NOISE. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE REAR PASSENGER WHEEL WELL WAS COMPLETELY CORRODED AND THE SHOCK ABSORBER WAS NO LONGER ATTACHED AND THE WHEEL WELL …
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE HYBRID. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE VIBRATED VIOLENTLY AND MADE A LOUD NOISE. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE REAR PASSENGER WHEEL WELL WAS COMPLETELY CORRODED AND THE SHOCK ABSORBER WAS NO LONGER ATTACHED AND THE WHEEL WELL NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 139,000.
NHTSA ODI #10584977
117,821 miles · Apr 12, 2014
StructureSuspension
WHEEL HOUSE ROTTED OUT SHOCK/SPRING BROKE THRU WHEEL HOUSE HITTING ON HYBRID BATTERY. *JS
NHTSA ODI #10579337
128,000 miles · Mar 7, 2014
StructureWheels
THE PASSENGER SIDE REAR WHEEL WELL HAS RUSTED THROUGH AND IT SOUNDS LIKE A BOMB GOING OFF WHEN YOU DRIVE OVER A MANHOLE COVER. I WAS TOLD THIS WAS TYPICAL ON THIS TYPE OF CAR. ONLY ON THE PASSENGER SIDE, NEVER ON THE DRIVER SIDE. *TR
NHTSA ODI #10567854
69,832 miles · Nov 14, 2013
Structure
BOTH LEFT AND RIGHT HATCH WINDOW HINGES BROKE LEAVING THE WINDOW HANGING. BOLTS OXIDIZED THROUGH PRODUCING THIS FAILURE. THIS COULD HAVE HAPPENED EVEN IF THERE WAS NO ATTEMPT TO OPEN THE LIFT GATE WINDOW. IF THIS HAD HAPPENED WHILE DRIVING, THE WINDOW COULD HAVE POSSIBLY BROKEN COMPLETELY OFF AND CAUSED DAMAGE TO VEHICLES AND/O…
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BOTH LEFT AND RIGHT HATCH WINDOW HINGES BROKE LEAVING THE WINDOW HANGING. BOLTS OXIDIZED THROUGH PRODUCING THIS FAILURE. THIS COULD HAVE HAPPENED EVEN IF THERE WAS NO ATTEMPT TO OPEN THE LIFT GATE WINDOW. IF THIS HAD HAPPENED WHILE DRIVING, THE WINDOW COULD HAVE POSSIBLY BROKEN COMPLETELY OFF AND CAUSED DAMAGE TO VEHICLES AND/OR PERSONS THAT WERE FOLLOWING. THE LIFTGATE WINDOW HINGE PART # IS 420A68. *TR
NHTSA ODI #10552286
118,000 miles · Sep 20, 2013
StructureWheels
NOTICED A LOUD BANGING NOISE IN THE BACK PASSENGER SIDE. LOOKED IN WHEEL WELL AND IT IS COMPLETELY RUSTED OUT. YOU CAN SEE RIGHT THROUGH THE CAR. TOOK IT TO THE REPAIR SHOP AND THEY TOLD ME THEY HAVE SEEN MANY EXACT SCENARIOS. SHOCK IS ATTACHED IN A WAY THAT IT RUBS AGAINST THE WHEEL WELL CAUSING CORROSION.. NO OTHER RUST O…
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NOTICED A LOUD BANGING NOISE IN THE BACK PASSENGER SIDE. LOOKED IN WHEEL WELL AND IT IS COMPLETELY RUSTED OUT. YOU CAN SEE RIGHT THROUGH THE CAR. TOOK IT TO THE REPAIR SHOP AND THEY TOLD ME THEY HAVE SEEN MANY EXACT SCENARIOS. SHOCK IS ATTACHED IN A WAY THAT IT RUBS AGAINST THE WHEEL WELL CAUSING CORROSION.. NO OTHER RUST ON THE VEHICLE AND IT IS STORED IN THE GARAGE. I AM THE ORIGINAL OWNER AND HAVE GIVEN SCHEDULED MAINTENANCE AND REPAIR. IN LOOKING FURTHER IN TO THIS IT IS A COMMON COMPLAIN. CLEARLY A DESIGN FLAW. A RECALL IS NEEDED AS THIS IS A HUGE SAFETY ISSUE. THE WHEEL CAN FALL RIGHT OFF = AND THAT WILL CAUSE SERIOUS INJURY, PLEASE INVESTIGATE. *TR
NHTSA ODI #10544644
NHTSA investigations
2DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.