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1993 Ford Aerostar

Owner reports · Recalls · Investigations

More warning signs than most Aerostar years

Owner complaints for the 1993 Ford Aerostar are substantially higher than the model-year median of 135.5.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 18 of 374 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

37 crash reports38 fire reports28 injury reports

What owners actually said

374 reports
Mileage unknown · Apr 11, 2001
Tires

AFTER MARKET TIRE, P215/70R14 SIZE DOT#: VDHYJBA087; 4 OUT OF 5 TIRES' TREAD HAS SEPARATED WHILE DRIVING.*AK CONSUMER HAS PAID 817.67 DOLLARS FOR REPLACEMENT OF THE TIRES AS THEY FAILED AND FOR NEW TIRES. *SLC

NHTSA ODI #885658

Mileage unknown · Mar 21, 2001
Service Brakes, Hydraulic

FRONT BRAKES HAD LOCKED UP WHEN APPLIED AND THEN BURNED ROTORS. COULD FEEL VIBRATION IN VEHICLE WHEN THIS HAPPENED. TOOK VEHICLE TO DEALER, AND MECHANIC INDICATED WHEEL CYLINDERS WERE NOT MADE OF METAL. PISTONS HAD EXPANDED, AND WERE NOT MOVING BACK & FORTH FREELY. BRAKE SYSTEM WAS REPLACED.*AK *SLC

NHTSA ODI #883695

Mileage unknown · Mar 21, 2001
Air BagsElectrical SystemVehicle Speed Control

CRUISE CONTROL/HORN HAVE FAILED, AND AIRBAG LIGHT FLASHES. ON/OFF. ALL FAILED AT THE SAME TIME. *AK

NHTSA ODI #883622

Mileage unknown · Mar 21, 2001
Fuel System, Gasoline

HOSE BLEW OUT/REPARED WORE THROUGH TWO MORE TIMES. *AK

NHTSA ODI #742809

Mileage unknown · Feb 28, 2001
Electrical System

WHILE DRIVING THERE WAS A BURNING SMEEL COMING FROM UNDER DASH. A RECALL HAS BEEN ISSUED ON VEHICLE MAKE AND MODEL FOR IGNITION , HOWEVER THIS VEHICLE WAS NOT INCLUDED DUE TO VIN.*AK

NHTSA ODI #881762

Mileage unknown · Jan 30, 2001
Suspension

DRIVING AT 30 MPH WHILE SNOWING AND WIND BLOWING, CONSUMER WAS GOING DOWN HILL, AND VEHICLE STARTED TO SLIDE TO LEFT. CONSUMER LET GO WHEEL, AND IT WENT TO RIGHT, THEN IT STARTED TO ROLLER ABOUT 3 TIMES. *AK

NHTSA ODI #879333

Mileage unknown · Jan 25, 2001
Fuel System, Gasoline

CONSUMER STATED THAT VEHICLE IS EXPERIENCING PROBLEMS WITH A FAULTY GAS TANK AND IS REQUESTING REMIBURSEMENT, CONSUMER STATED THAT HIS 1990 FORD AEROSTAR WAS RECALLED FOR A FAULTY GAS TANK, AND EXPECTS TO HAVE HIS 1993 RECALLED AS WELL SINCE BOTH VEHICLES EXPERIENCED THE SAME PROBLEM. *YD

NHTSA ODI #564167

Mileage unknown · Jan 10, 2001
Fuel System, Gasoline

ENGINE SHUTDOWN AT 60MPH IN LEFT LANE APPROACHING SPRINGFIELD INTERCHANGE, NEARLY CAUSING ACCIDENT. HAPPENED AFTER GOING OVER BUMP. FUEL CUTOUT SWITCH SUSPECTED. ENGINE RESTART AFTER 10 MINUTES. *AK

NHTSA ODI #739145

Mileage unknown · Jan 5, 2001
Power Train

WAS SHIFTING GEARS WHEN SOMETHING HAD SNAPPED. WAS UNABLE TO PUT INTO PARK. COULD DRIVE VEHICLE. COULD NOT SHIFT INTO ANY OTHER GEAR. WOULD FORCE GEAR INTO NEUTRAL TO GET KEY OUT. NOTICED METAL ROD INSIDE COMPARTMENT HAD BROKEN IN HALF AFTER STEERING COVER REMOVED. *AK THE METAL SHAFT THAT SHIFT THE GEAR BROKE IN HALF MAKI…

Read full complaint

WAS SHIFTING GEARS WHEN SOMETHING HAD SNAPPED. WAS UNABLE TO PUT INTO PARK. COULD DRIVE VEHICLE. COULD NOT SHIFT INTO ANY OTHER GEAR. WOULD FORCE GEAR INTO NEUTRAL TO GET KEY OUT. NOTICED METAL ROD INSIDE COMPARTMENT HAD BROKEN IN HALF AFTER STEERING COVER REMOVED. *AK THE METAL SHAFT THAT SHIFT THE GEAR BROKE IN HALF MAKING STICK SHIFT LOOSE. *YH

NHTSA ODI #877570

Mileage unknown · Dec 4, 2000
SuspensionTires

THE VEHICLE IS EXPERIENCING THE SAME DEFECT AS STATED IN THE TSB 96-10-13, WHICH INDICATES THE LEFT REAR TIRE RUBBING ON THE WHEELHOUSE INNER PANEL IN JOUNCE POSITION AND HEAVY LOADS DUE TO MISLOCATED BODY BRACKET, THE VEHICLES TIRE EXPERIENCED TREAD SEPARATION WHICH MAY HAVE BEEN THE RESULT OF THE BRACKET DEFECT. *MJS

NHTSA ODI #557859

Official recalls

2

99V029000 · Electrical System:ignition:switch

Feb 9, 1999

VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.

Consequence & remedy

Consequence: THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.

Remedy: DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.

97V204000 · Power Train:transfer Case (4-WHEEL Drive)

Nov 13, 1997

VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.

Consequence & remedy

Consequence: THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

PE02076 · Luggage Compartment Door Drops Abruptly

Opened Oct 10, 2002 · Closed Mar 10, 2003

Status: closed (inferred from source dates) · Structure:body:hatchback/liftgate:support Device/strut

ODI HAS IDENTIFIED 30 INCIDENTS RESULTING IN MINOR TO MODERATE PERSONAL INJURIES THAT HAVE BEEN CAUSED BY ABRUPT DOOR DROPS OVER THE APPROXIMATELY EIGHT - TWELVE YEAR PERIOD OF PRODUCT USAGE AND EXPOSURE (1991-1995 TO 2003).MOST OF THE INJURY INCIDENTS APPEAR TO HAVE BEEN CAUSED BY A FRACTURE OF THE GAS FILLED LIFT ASSIST CYLINDER MOUNTING STUD.STUD FRACTURES HAVE OCCURRED RANDOMLY OVER TIME AND DO NOT EXHIBIT ANY APPARENT TREND RELATING TO DATE OF VEHICLE PRODUCTION OR TIME-IN-SERVICE (EXPOSURE).THE ODI CLOSING REPORT SUMMARIZES THE DETAILS OF THIS INVESTIGATION.

EA99002 · Transfer Cases And Rear Drive Shaft

Opened Jan 7, 1999 · Closed Nov 14, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

RQ98012 · Transfer Cases And Rear Driveshaft

Opened Jul 31, 1998 · Closed Jan 7, 1999

Status: closed (inferred from source dates) · Power Train:transfer Case (4-WHEEL Drive)

There is no summary currently available

EA98016 · Fuel Sender Assembly Fires

Opened Jul 14, 1998 · Closed Feb 12, 1999

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

Additional source detail variants (2)

Vehicle Speed Control:linkages

There is no summary currently available

Vehicle Speed Control:linkages

There is no summary currently available

PE98010 · Fuel Sender Assembly Fires

Opened Feb 13, 1998 · Closed Jul 14, 1998

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

OWNERS ALLEGE THAT FAILURE OF THE FUEL PUMP/SENDER CONNECTOR RESULTS IN SHORT CIRCUIT THAT HAS RESULTED IN VEHICLE FIRES.SYMPTOMS INCLUDE ERRATIC FUEL GAUGE OPERATION, , SMOKE FROM THE DASH ON THE DRIVER'S SIDE NEAR THE STEERING COLUMN (FUEL PUMP FUSIBLE LINK) AND PASSENGER SIDE (FUEL PUMP INERTIA CUTOFF SWITCH), INTERMITTENT STALL AND NO START CONCERNS, AND A BURNING ODOR. SEVERAL INCIDENTS HAVE RESULTED IN DAMAGE TO PLASTIC FUEL TUBES AND/OR FUEL SUPPLY/RETURN TUBES.