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1993 Ford Aerostar

Owner reports · Recalls · Investigations

More warning signs than most Aerostar years

Owner complaints for the 1993 Ford Aerostar are substantially higher than the model-year median of 135.5.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 18 of 374 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

37 crash reports38 fire reports28 injury reports

What owners actually said

374 reports
Mileage unknown · Sep 6, 2002
Electrical SystemEngine And Engine CoolingFire

VEHICLE CAUGHT ON FIRE, CAUSE UNKNOWN, COULD HAVE BEEN AN ELECTRICAL SYSTEM WIRING SHORT. *AK *YH

NHTSA ODI #8018075

Mileage unknown · Sep 6, 2002
Electrical SystemFire

VEHICLE CAUGHT ON FIRE WHILE PARKED AS A RESULT OF A ELECTRICAL SYSTEM WIRING PROBLEM.*AK

NHTSA ODI #8018069

Mileage unknown · Aug 16, 2002
Air BagsElectrical SystemSteering

THERE WAS A DESIGN FLAW IN STEERING COLUMN. WIRE RIBBON RING THAT'S INSIDE OF STEERING COLUMN, WHICH GIVES POWER TO AIR BAG/ CRUISE CONTROL, AND HORN HAS CRACKED AS A RESULT OF RIBBON BEING TOO SHORT AND FOLDED OVER, VEHICLE HAD NO HORN/NO CRUISE CONTROL OR AIR BAG.DEALER CONTACTED.*AK

NHTSA ODI #8016547

Mileage unknown · Aug 1, 2002
Steering

THIS SPINDLE FAILURE HAPPENED WITH NO WARNING.THANK GOD THAT NONE OF MY THREE KIDS WERE INJURED AND ALSO MYSELF.THIS HAPPENED AT A VERY LOW SPEED UNDER BRAKING.I WAS IN ROUTE TO THOMASVILLE GEORGIA TO TAKE MY THREE KIDS TO GO BACK TO THERE MOMS.THANK GOD FOR SAVING OUR LIVES.*AK

NHTSA ODI #765029

Mileage unknown · Jul 19, 2002
Air BagsCrash

AT 45MPH VEHICLE CRASHED. UPON IMPACT, AIRBAGS DID NOT DEPLOY. CAUSE UNKNOWN DEALER NOTIFIED. *AK

NHTSA ODI #8014348

Mileage unknown · Jun 26, 2002
Engine And Engine CoolingStructure

TWO RADIATOR REPLACEMENTS WITHIN 11,000 MILES DUE TO LEAKAGES AROUND SEAL. DEALER AND MANUFACTURER WERE NOTIFIED.*AK ALSO THE REAR DOOR LOCK WAS INOPERATIVE, THE DOOR LOCK ACTUATOR WAS REPLACED.*JB

NHTSA ODI #8012682

Mileage unknown · Mar 13, 2002
Power Train

WHILE DRIVING AT 55-60 MPH TRANSFER CASE FELL APART, AND CONSUMER HAD TROUBLE SHIFTING GEARS IN VEHICLE.*AKCONSUMER STATES THAT IN 1999 THIS VEHICLE WAS TAKEN TO A LOCAL FORD DEALER UNDER RECALL NOTICE #97583 AND THE TRANSFER CASE WAS REPLACED. ONE YEAR LATER 22-APR-2000 THIS UNIT FAILED AT HIGH SPEED. *YD

NHTSA ODI #8005559

Mileage unknown · Feb 6, 2002
Service Brakes, Hydraulic

THERE IS A FITTING FOR THE BRAKE LINE, MOUNTED TO A BRACKET BEHIND THE RIGHT FRONT WHEEL. THE RUBBER LINE POPPED OFF THE PIN THAT HOLDS IT IN PLACE, DUMPING THE BREAK FLUID AND LEAVING ME WITH NO BRAKES. I HAD HIT THE BREAKS TO AVOID HITTING A DOG. FORTUNATLY THERE WAS NO IMMEDIATE DANGER THAT WOULD CAUSE AN ACCIDENT. I WAS ABLE…

Read full complaint

THERE IS A FITTING FOR THE BRAKE LINE, MOUNTED TO A BRACKET BEHIND THE RIGHT FRONT WHEEL. THE RUBBER LINE POPPED OFF THE PIN THAT HOLDS IT IN PLACE, DUMPING THE BREAK FLUID AND LEAVING ME WITH NO BRAKES. I HAD HIT THE BREAKS TO AVOID HITTING A DOG. FORTUNATLY THERE WAS NO IMMEDIATE DANGER THAT WOULD CAUSE AN ACCIDENT. I WAS ABLE TO STEER AROUND THE DOG. IF THERE HAD BEEN A CAR THAT PULLED OUT I WOULDN'T HAVE HAD ANY CHANCE TO STOP. THIS IS THE SECONT TIME THIS HAS HAPPENED. LAST TIME I WAS TAKING THE TRANSMISSION OUT OF PARK ON AN INCLINE WHEN THE OTHER SIDE POPPED. I FEEL THIS IS A SERIOUS PROBLEM.*AK

NHTSA ODI #757859

Mileage unknown · Jan 22, 2002
Power Train

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

NHTSA ODI #757189

Mileage unknown · Jan 8, 2002
Power Train

VEHICLE WOULD NOT START. TRANSMISSION TRANSFER CABLE CONSISTS OF INNER CABLE INSIDE METAL, RUBBER COVERING WITH ASBESTO COVERING (BURNED THRU) TO PROTECT AGAINST HOT EXHAUST PIPES AND MANIFOLD.

NHTSA ODI #9005097

Official recalls

2

99V029000 · Electrical System:ignition:switch

Feb 9, 1999

VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.

Consequence & remedy

Consequence: THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.

Remedy: DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.

97V204000 · Power Train:transfer Case (4-WHEEL Drive)

Nov 13, 1997

VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.

Consequence & remedy

Consequence: THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

PE02076 · Luggage Compartment Door Drops Abruptly

Opened Oct 10, 2002 · Closed Mar 10, 2003

Status: closed (inferred from source dates) · Structure:body:hatchback/liftgate:support Device/strut

ODI HAS IDENTIFIED 30 INCIDENTS RESULTING IN MINOR TO MODERATE PERSONAL INJURIES THAT HAVE BEEN CAUSED BY ABRUPT DOOR DROPS OVER THE APPROXIMATELY EIGHT - TWELVE YEAR PERIOD OF PRODUCT USAGE AND EXPOSURE (1991-1995 TO 2003).MOST OF THE INJURY INCIDENTS APPEAR TO HAVE BEEN CAUSED BY A FRACTURE OF THE GAS FILLED LIFT ASSIST CYLINDER MOUNTING STUD.STUD FRACTURES HAVE OCCURRED RANDOMLY OVER TIME AND DO NOT EXHIBIT ANY APPARENT TREND RELATING TO DATE OF VEHICLE PRODUCTION OR TIME-IN-SERVICE (EXPOSURE).THE ODI CLOSING REPORT SUMMARIZES THE DETAILS OF THIS INVESTIGATION.

EA99002 · Transfer Cases And Rear Drive Shaft

Opened Jan 7, 1999 · Closed Nov 14, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

RQ98012 · Transfer Cases And Rear Driveshaft

Opened Jul 31, 1998 · Closed Jan 7, 1999

Status: closed (inferred from source dates) · Power Train:transfer Case (4-WHEEL Drive)

There is no summary currently available

EA98016 · Fuel Sender Assembly Fires

Opened Jul 14, 1998 · Closed Feb 12, 1999

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

Additional source detail variants (2)

Vehicle Speed Control:linkages

There is no summary currently available

Vehicle Speed Control:linkages

There is no summary currently available

PE98010 · Fuel Sender Assembly Fires

Opened Feb 13, 1998 · Closed Jul 14, 1998

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

OWNERS ALLEGE THAT FAILURE OF THE FUEL PUMP/SENDER CONNECTOR RESULTS IN SHORT CIRCUIT THAT HAS RESULTED IN VEHICLE FIRES.SYMPTOMS INCLUDE ERRATIC FUEL GAUGE OPERATION, , SMOKE FROM THE DASH ON THE DRIVER'S SIDE NEAR THE STEERING COLUMN (FUEL PUMP FUSIBLE LINK) AND PASSENGER SIDE (FUEL PUMP INERTIA CUTOFF SWITCH), INTERMITTENT STALL AND NO START CONCERNS, AND A BURNING ODOR. SEVERAL INCIDENTS HAVE RESULTED IN DAMAGE TO PLASTIC FUEL TUBES AND/OR FUEL SUPPLY/RETURN TUBES.