THE REAR STRUT THAT HOLDS UP THE TAILGATE EXPLODED AS THE TAILGATE WAS CLOSED AT THE GROCERY STORE. IT SENT A METAL PIECE SHOOTING THROUGH THE AIR, STRIKING ME IN THE HEAD, THEN COTINUING ON AND BREAKING THE FRONT WINDSHIELD IN 3 PLACES BEFORE FINALLY STOPPING. I WAS SENT TO THE DODTOR WITH A CONCUSSION, AND BLURRED VISION. I …
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THE REAR STRUT THAT HOLDS UP THE TAILGATE EXPLODED AS THE TAILGATE WAS CLOSED AT THE GROCERY STORE. IT SENT A METAL PIECE SHOOTING THROUGH THE AIR, STRIKING ME IN THE HEAD, THEN COTINUING ON AND BREAKING THE FRONT WINDSHIELD IN 3 PLACES BEFORE FINALLY STOPPING. I WAS SENT TO THE DODTOR WITH A CONCUSSION, AND BLURRED VISION. I LATER HAD TO RETURN TO THE EYE DOCTOR BECAUSE OF THE BLURRED VISION. THE VISION AND THE HEADACHES HAVE SINCE CLEARED UP. I WAS VERY LUCKY I DIDN'T LOSE AN EYE OR SOMEONE WASN'T KILLED. THE PIECE OF METAL IS ABOUT 12 INCHES LONG, AND IT STRUCK ME IN MY TEMPLE AREA. *AK
NHTSA ODI #703095
Mileage unknown · Oct 6, 1997
Engine And Engine CoolingEquipmentService Brakes, Hydraulic
BRAKE ROTORS FAILED.
NHTSA ODI #523539
Mileage unknown · Sep 3, 1997
Structure
ROOF SUPPORT RIBS CRACKED, ALLOWING WATER TO DRAIN.
NHTSA ODI #521666
Mileage unknown · Jul 22, 1997
Structure
THE SLIDING DOOR KEEPS COMING OFF THE TRACK. THE SERVICE DEPARTMENT AT THE FORD DEALER SAID THAT THE DOOR IS .25 INCH SMALLER THAN THE OTHER 93 VEHICLES. DOOR HAS BEEN REPAIRED 8 TIMES PRIOR TO TODAY.
NHTSA ODI #814695
Mileage unknown · May 9, 1997
Structure
STRUCTURE: WHEN OPENING THE LIFTGATE AND CLOSING, IT DOES NOT CATCH . THEREFORE THE LIFTGATE CAN COME LOOSE AT ANY TIME. *AK
NHTSA ODI #812130
Mileage unknown · Mar 20, 1997
Structure
CONSUMER'S CHILD CLOSED VEHICLE'S SIDE SLIDING DOOR AS HE WAS DOING SO, THE ROTOR CAME OFF THE TRACK AND THE DOOR STARTED TO FALL ON CHILD, NO INJURIES WERE SUSTAINED. *AK
NHTSA ODI #810252
Mileage unknown · Dec 30, 1996
Structure
THE CLEAR COAT OF PAINT JOB IS BEGINNING TO BREAK DOWN.
NHTSA ODI #513289
Mileage unknown · Dec 5, 1996
Structure
THE STUD HOLDING THE TOP END OF THE HATCHBACK STRUTS BROKE, CAUSING THE HATCHBACK TO CLOSE WHILE OPEN AND IN USE. PLEASE DESCRIBE DETAILS. *AK
NHTSA ODI #805917
Mileage unknown · Jul 25, 1996
Structure
WIDE SLIDING DOOR PANEL CREATES BLIND SPOT.*SD
NHTSA ODI #506629
Mileage unknown · Sep 27, 1995
StructureInjury
ONE OF THE PNEUMATIC BRACES THAT SUPPORT THE HATCH FAILED, CAUSING INJURY. *DSH
VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.
Consequence & remedy
Consequence: THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.
VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.
Consequence & remedy
Consequence: THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
5
PE02076 · Luggage Compartment Door Drops Abruptly
Opened Oct 10, 2002 · Closed Mar 10, 2003
Status: closed (inferred from source dates) · Structure:body:hatchback/liftgate:support Device/strut
ODI HAS IDENTIFIED 30 INCIDENTS RESULTING IN MINOR TO MODERATE PERSONAL INJURIES THAT HAVE BEEN CAUSED BY ABRUPT DOOR DROPS OVER THE APPROXIMATELY EIGHT - TWELVE YEAR PERIOD OF PRODUCT USAGE AND EXPOSURE (1991-1995 TO 2003).MOST OF THE INJURY INCIDENTS APPEAR TO HAVE BEEN CAUSED BY A FRACTURE OF THE GAS FILLED LIFT ASSIST CYLINDER MOUNTING STUD.STUD FRACTURES HAVE OCCURRED RANDOMLY OVER TIME AND DO NOT EXHIBIT ANY APPARENT TREND RELATING TO DATE OF VEHICLE PRODUCTION OR TIME-IN-SERVICE (EXPOSURE).THE ODI CLOSING REPORT SUMMARIZES THE DETAILS OF THIS INVESTIGATION.
EA99002 · Transfer Cases And Rear Drive Shaft
Opened Jan 7, 1999 · Closed Nov 14, 2000
Status: closed (inferred from source dates) · Power Train
There is no summary currently available
RQ98012 · Transfer Cases And Rear Driveshaft
Opened Jul 31, 1998 · Closed Jan 7, 1999
Status: closed (inferred from source dates) · Power Train:transfer Case (4-WHEEL Drive)
There is no summary currently available
EA98016 · Fuel Sender Assembly Fires
Opened Jul 14, 1998 · Closed Feb 12, 1999
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Additional source detail variants (2)
Vehicle Speed Control:linkages
There is no summary currently available
Vehicle Speed Control:linkages
There is no summary currently available
PE98010 · Fuel Sender Assembly Fires
Opened Feb 13, 1998 · Closed Jul 14, 1998
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
OWNERS ALLEGE THAT FAILURE OF THE FUEL PUMP/SENDER CONNECTOR RESULTS IN SHORT CIRCUIT THAT HAS RESULTED IN VEHICLE FIRES.SYMPTOMS INCLUDE ERRATIC FUEL GAUGE OPERATION, , SMOKE FROM THE DASH ON THE DRIVER'S SIDE NEAR THE STEERING COLUMN (FUEL PUMP FUSIBLE LINK) AND PASSENGER SIDE (FUEL PUMP INERTIA CUTOFF SWITCH), INTERMITTENT STALL AND NO START CONCERNS, AND A BURNING ODOR. SEVERAL INCIDENTS HAVE RESULTED IN DAMAGE TO PLASTIC FUEL TUBES AND/OR FUEL SUPPLY/RETURN TUBES.
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