← New search

1993 Ford Aerostar

Owner reports · Recalls · Investigations

More warning signs than most Aerostar years

Owner complaints for the 1993 Ford Aerostar are substantially higher than the model-year median of 135.5.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 18 of 374 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

37 crash reports38 fire reports28 injury reports

Electrical System complaints

99 reports
Clear category filter
Mileage unknown · Sep 6, 2002
Electrical SystemFire

VEHICLE CAUGHT ON FIRE WHILE PARKED AS A RESULT OF A ELECTRICAL SYSTEM WIRING PROBLEM.*AK

NHTSA ODI #8018069

Mileage unknown · Aug 16, 2002
Air BagsElectrical SystemSteering

THERE WAS A DESIGN FLAW IN STEERING COLUMN. WIRE RIBBON RING THAT'S INSIDE OF STEERING COLUMN, WHICH GIVES POWER TO AIR BAG/ CRUISE CONTROL, AND HORN HAS CRACKED AS A RESULT OF RIBBON BEING TOO SHORT AND FOLDED OVER, VEHICLE HAD NO HORN/NO CRUISE CONTROL OR AIR BAG.DEALER CONTACTED.*AK

NHTSA ODI #8016547

Mileage unknown · Jan 2, 2002
Electrical System

LIGHT ASSEMBLY MELTS THROUGH. HAVE ONLY OWNED VAN 1 YEAR, AND HAVE HAD TO REPLACE IT THREE TIMES ALREADY. CAN SMELL BURNING PLASTIC, MAY BE SERIOUS FIRE HAZARD IN DASH.

NHTSA ODI #756324

Mileage unknown · Nov 4, 2001
Air BagsElectrical System

WE HAVE HAD TO REPLACE THE CLOCK SPRING MECHANISM FOR THE SECOND TIME IN THE PAST 14 MONTHS. THE CLOCK SPRING CONTROLS THE AIR BAG AS WELL AS THE CRUISE CONTROL AND OTHER ELECTRICAL FUNCTIONS ON THE STEERING COLUMN. THE FACT THE CLOCK SPRING CONTROLS THE AIR BAG IS A SAFETY ISSUE WHICH NEEDS TO BE ADDRESSED BY EITHER A BETTER …

Read full complaint

WE HAVE HAD TO REPLACE THE CLOCK SPRING MECHANISM FOR THE SECOND TIME IN THE PAST 14 MONTHS. THE CLOCK SPRING CONTROLS THE AIR BAG AS WELL AS THE CRUISE CONTROL AND OTHER ELECTRICAL FUNCTIONS ON THE STEERING COLUMN. THE FACT THE CLOCK SPRING CONTROLS THE AIR BAG IS A SAFETY ISSUE WHICH NEEDS TO BE ADDRESSED BY EITHER A BETTER CLOCK SPRING OR FREE REPLACEMENT BY THE MAUFACTURER. IT HAS COST ME OVER $200 TO HAVE THIS REPLACED THIS LAST TIME, OVER $400 THE FIRST TIME BECAUSE I ALSO HAD TO HAVE THE TURN SIGNAL SWITCH REPLACED AS WELL.*AK

NHTSA ODI #754070

Mileage unknown · Apr 30, 2001
Electrical System

WHILE DRIVING ON FREEWAY, VEHICLE HAS STALLED ON THREE SEPARATE OCCASIONS, CONSUMER EXPERIENCED VERY HARD STEERING AND BRAKES WITH NO POWER, VEHICLE WAS TOWED AND CONSUMER WAS ADVISED VEHICLE WAS FIXED, BUT IT WAS NOT FIXED AND VEHICLE STALLED AGAIN ON THE FREEWAY, VEHICLE WAS TOWED BACK TO DEALERSHIP AND CONSUMER WAS ADVISED TH…

Read full complaint

WHILE DRIVING ON FREEWAY, VEHICLE HAS STALLED ON THREE SEPARATE OCCASIONS, CONSUMER EXPERIENCED VERY HARD STEERING AND BRAKES WITH NO POWER, VEHICLE WAS TOWED AND CONSUMER WAS ADVISED VEHICLE WAS FIXED, BUT IT WAS NOT FIXED AND VEHICLE STALLED AGAIN ON THE FREEWAY, VEHICLE WAS TOWED BACK TO DEALERSHIP AND CONSUMER WAS ADVISED THAT ALTERNATOR WAS CAUSING VEHICLE TO STOP RUNNING, EVEN THOUGH DEALERSHIP ADVISED CONSUMER IT WAS FIXED AND ALSO CHARGED HER OVER $1000.00 FOR PREVIOUS REPAIRS. *JB

NHTSA ODI #560979

Mileage unknown · Mar 21, 2001
Air BagsElectrical SystemVehicle Speed Control

CRUISE CONTROL/HORN HAVE FAILED, AND AIRBAG LIGHT FLASHES. ON/OFF. ALL FAILED AT THE SAME TIME. *AK

NHTSA ODI #883622

Mileage unknown · Feb 28, 2001
Electrical System

WHILE DRIVING THERE WAS A BURNING SMEEL COMING FROM UNDER DASH. A RECALL HAS BEEN ISSUED ON VEHICLE MAKE AND MODEL FOR IGNITION , HOWEVER THIS VEHICLE WAS NOT INCLUDED DUE TO VIN.*AK

NHTSA ODI #881762

Mileage unknown · Nov 30, 2000
Electrical System

CONSUMER BELIEVES ALL THE VEHICLES ELECTRICAL PROBLEMS (WARNING CHIME, DELAY WIPERS, SPEED CONTROL,BRAKE LIGHTS, ABS WARNING LIGHT ON THE DASH) STEM FROM RECALLL 99V-029 CONCERNING HIGHER THAN SPECIFIED ELECTRICAL LOAD, CONSUMER REQUEST REIMBURSEMENT. NLM

NHTSA ODI #558202

Mileage unknown · Nov 6, 2000
Electrical System

ENGINE CUTS OFF WHILE DRIVING AT ANY GIVEN TIME OR SPEED WITHOUT ANY PRIOR WARNING. CONTACTED DEALER, AND DEALER FIXED PROBLEM. BUT, PROBLEM STILL OCCURS. *AK

NHTSA ODI #874489

Mileage unknown · Sep 22, 2000
Electrical SystemEquipmentService Brakes, Hydraulic

ADD: RIGHT REAR BRAKE DRUM CONTACTING BACK PLATE ON INNER LIP. BRAKE SHOE PAD CONTACTING INNER BRAKEDRUM RADIUS 10/95

NHTSA ODI #732279

Official recalls

2

99V029000 · Electrical System:ignition:switch

Feb 9, 1999

VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.

Consequence & remedy

Consequence: THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.

Remedy: DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.

97V204000 · Power Train:transfer Case (4-WHEEL Drive)

Nov 13, 1997

VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.

Consequence & remedy

Consequence: THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

PE02076 · Luggage Compartment Door Drops Abruptly

Opened Oct 10, 2002 · Closed Mar 10, 2003

Status: closed (inferred from source dates) · Structure:body:hatchback/liftgate:support Device/strut

ODI HAS IDENTIFIED 30 INCIDENTS RESULTING IN MINOR TO MODERATE PERSONAL INJURIES THAT HAVE BEEN CAUSED BY ABRUPT DOOR DROPS OVER THE APPROXIMATELY EIGHT - TWELVE YEAR PERIOD OF PRODUCT USAGE AND EXPOSURE (1991-1995 TO 2003).MOST OF THE INJURY INCIDENTS APPEAR TO HAVE BEEN CAUSED BY A FRACTURE OF THE GAS FILLED LIFT ASSIST CYLINDER MOUNTING STUD.STUD FRACTURES HAVE OCCURRED RANDOMLY OVER TIME AND DO NOT EXHIBIT ANY APPARENT TREND RELATING TO DATE OF VEHICLE PRODUCTION OR TIME-IN-SERVICE (EXPOSURE).THE ODI CLOSING REPORT SUMMARIZES THE DETAILS OF THIS INVESTIGATION.

EA99002 · Transfer Cases And Rear Drive Shaft

Opened Jan 7, 1999 · Closed Nov 14, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

RQ98012 · Transfer Cases And Rear Driveshaft

Opened Jul 31, 1998 · Closed Jan 7, 1999

Status: closed (inferred from source dates) · Power Train:transfer Case (4-WHEEL Drive)

There is no summary currently available

EA98016 · Fuel Sender Assembly Fires

Opened Jul 14, 1998 · Closed Feb 12, 1999

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

Additional source detail variants (2)

Vehicle Speed Control:linkages

There is no summary currently available

Vehicle Speed Control:linkages

There is no summary currently available

PE98010 · Fuel Sender Assembly Fires

Opened Feb 13, 1998 · Closed Jul 14, 1998

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

OWNERS ALLEGE THAT FAILURE OF THE FUEL PUMP/SENDER CONNECTOR RESULTS IN SHORT CIRCUIT THAT HAS RESULTED IN VEHICLE FIRES.SYMPTOMS INCLUDE ERRATIC FUEL GAUGE OPERATION, , SMOKE FROM THE DASH ON THE DRIVER'S SIDE NEAR THE STEERING COLUMN (FUEL PUMP FUSIBLE LINK) AND PASSENGER SIDE (FUEL PUMP INERTIA CUTOFF SWITCH), INTERMITTENT STALL AND NO START CONCERNS, AND A BURNING ODOR. SEVERAL INCIDENTS HAVE RESULTED IN DAMAGE TO PLASTIC FUEL TUBES AND/OR FUEL SUPPLY/RETURN TUBES.