1989 Ford Aerostar

TODAY MY WIFE WAS DRIVING OUR 1989 AEROSTAR AND SHE HAD THE ACCELERATOR GO DOWN UNDER HER FOOT BY IT'S SELF FOR NO PERCIEVED REASON. SO I STARTED TO LOOK ON INTERNET TO SEE IF ANYONE ELSE HAD THIS PROBLEM. DEALER CLAIMS NEVER HEARD OF IT! IT SEEMS LIKE I REMEMBERED WATCHING 20/20 OR THAT CANADIAN PROGRAM AND THEY REPORTING ABOUT FORD CRUISE CONTROLS HAVING POWER ON AT ALL TIME AND THAT MOISTER PRESENT AT WIRE HARNESS PLUG THAT CONNECTS THOUGH FIRE WALL COULD CAUSE CRUISE CONTROL TO SUDDEN ACCELLERATE. *AK

THE VEHICLE WAS PARKED FOR APPROXIMATELY 30 MINUTES. IT HAD BEEN RUNNING PERFECTLY WELL. I NOTICED A MINOR TRIPLE CLICK NOISE WHEN I TURNED OFF THE IGNITION BUT DIDN'T THINK MUCH OF ANYTHING OF IT. AFTER SITTING OFF FOR 30-45 MINUTES, THE VEHICLE WAS IN FLAMES HAVING STARTED FROM SOMEWHERE IN THE FRONT OF THE VEHICLE. THIS APPEARS TO BE CONSISTENT WITH REPORTS OF THE IGNITION SWITCH ISSUE. WE WERE NOT AWARE OF THE RECALL PRIOR TO LOOKING FOR IT AFTER OUR VEHICLE WAS DESTROYED. FIREMEN INDICATE THAT THE FIRE STARTED IN THE FRONT PART OF THE VEHICLE, BUT THEY COULD NOT DETERMINE WHY DUE TO THE EXTENT OF THE DAMAGE. BEST WAY TO CONTACT ME IS VIA CELLPHONE AT 706-399-7825.*AK

WHEN I WENT TO FILL UP WITH GAS, THE ATTENDANT CAUGHT MY ATTENTION AS I WAS ABOUT TO DRIVE OFF. A RIVER OF GASOLINE WAS POURING FROM BENEATH MY VAN. I TOOK IT TO MY MECHANIC WHO FOUND THE TANK HAD SPLIT ALONG THE SEAM WHERE THE TWO HALVES OF THE PLASTIC INJECTION MOULDINGS ARE JOINED TOGETHER. SINCE THIS INCIDENT I HAVE HAD AN IDENTICAL FAILURE ON MY OTHER VEHICLE OF THE SAME YEAR AND MODEL. I THINK FROM THIS, THAT IT'S PRETTY CLEAR THERE IS LIKELY TO BE A DESIGN OR MANUFACTURING FAULT IN THE GAS TANKS OF AEROSTAR VANS. NOTE, THE TANK ON ONE VEHICLE IS THE 16 GALLON VERSION, THE OTHER ONE IS THE LARGER 20 GALLON TYPE. SAME TYPE OF SPLIT OCCURRED ON EACH. I REGARD THIS AS A SERIOUS, LIFE-THREATENING FAULT. PLEASE NOTE MY ADDRESS DETAILS ARE FOR MEXICO, MY PHONE NUMBER IS [XXX] AND MY EMAIL IS [XXX]. *AK PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

THE ALTERNATOR FAILED SHORT CIRCUIT. MASSIVE AMOUNTS OF CURRENT PASSED FROM THE BATTERY THROUGH THE ALTERNATOR, WHICH BURST INTO FLAMES. THE FAULT CAUSED THE ENGINE TO STALL DUE TO LACK OF IGNITION AND IT WAS EXTREMELY DIFFICULT TO STEER AND STOP THE VEHICLE AS A RESULT OF LOSS OF POWER STEERING AND POWER BRAKES. SMOKE WAS POURING FROM THE FRONT OF THE VEHICLE. WHEN I MANAGED TO STOP AND OPEN THE HOOD, THE ALTERNATOR, WHICH WAS GLOWING RED INSIDE, BURST INTO FLAMES AND SET FIRE TO CABLES AND RUBBER HOSES AROUND IT. I RECEIVED BURNS TO MY HANDS TRYING TO PUT THE FIRE OUT. LUCKY FOR ME ANOTHER MOTORIST STOPPED AND HE HAD AN EXTINGUISHER. I HAVE NOW HAD TWO FIRES OF THIS TYPE, ONE ON EACH OF MY VEHICLES. YESTERDAY I WENT TO AN ALTERNATOR REMANUFACTURING COMPANY HERE IN MONTERREY, AND THE MANGER TOLD ME THAT HE HAS HAD FIVE ENGINE BAY FIRES IN AEROSTAR MINIVANS IN RECENT MONTHS. IN THE 'GOOD OLD DAYS' UNDERSTAND THERE WAS A FUSIBLE LINK BETWEEN THE ALTERNATOR CHARGING LINE AND THE BATTERY + TERMINAL. THERE SHOULD BE A FUSE IN THIS CIRCUIT BECAUSE IT IS CONNECTED DIRECTLY TO THE BATTERY!! NOT ONLY IS THE FIRE A VERY SERIOUS PROBLEM, BUT THERE IS A SERIOUS RISK IN THE EVENT OF THIS FAULT, THAT THE OVERLOAD ON THE BATTERY WILL CAUSE IT TO BURST, SHOWERING EVERYTHING AND EVERYONE AROUND IT WITH HOT SULFURIC ACID. PLEASE NOTE ALTHOUGH THE VEHICLE WAS PURCHASED IN THE USA I AM CURRENTLY LIVING IN MONTERREY, MEXICO. MY PHONE IS 01152-8-349-7152 AND EMAIL IS OLDVINYL@HOTMAIL.COM. *AK