FUEL TANK REPLACED PRIOR TO RECALL. (98V-190)
1989 Ford Aerostar
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 1989 Ford Aerostar do not stand out strongly from the model-year median of 135.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Aerostar years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 6 of 260 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 91 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 53 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 31 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
53 reportsFUEL TANK CRACKED/REPLACED PRIOR TO RECALL. (98V-190)
HAD STARTED TO SMELL GAS FUMES INSIDE VEHICLE. AFTER FILLING VEHICLE WITH GASOLINE & STARTED DRIVING, NOTICED FUEL DRIPPING AFTER VEHICLE. TOOK VEHICLE TO DEALER & INFORMED PARTS WOULD BE ORDERED. HAD MECHANIC REPLACE THE FUEL TANK. RECALL 98V190000. *AK
WHEN MUFFLER WAS BEING REPLACED ON THE VAN, THE FUEL TANK WAS FOUND TO BE LEAKING. THE FUEL TANK HAS NOT BEEN REPLACED. *AK
CURRENTLY THERE IS A RECALL FOR THIS TYPE OF FUEL TANK FAILURE. BUT THE RECALL ONLY DEALS WITH SOUTHERN STATES. THE GAS TANK WHEN FULL WILL DEPOSIT GAS ON THE GROUND, NOT FROM A NOTICABLE LEAK, BUT FROM THE EVAPORATION EFFECT AS DESCRIBED BY RECALL 98V190000. FORD IS REQUIRED TO REPLACE ONLY THE TANKS IN THE SOUTHERN MOST REGIO…
Read full complaint
CURRENTLY THERE IS A RECALL FOR THIS TYPE OF FUEL TANK FAILURE. BUT THE RECALL ONLY DEALS WITH SOUTHERN STATES. THE GAS TANK WHEN FULL WILL DEPOSIT GAS ON THE GROUND, NOT FROM A NOTICABLE LEAK, BUT FROM THE EVAPORATION EFFECT AS DESCRIBED BY RECALL 98V190000. FORD IS REQUIRED TO REPLACE ONLY THE TANKS IN THE SOUTHERN MOST REGIONS OF THE COUNTRY. I FEEL THAT THE RECALL SHOULD BE MADE NATION WIDE. THE LOCAL DEALER SHIP SAYS A NEW TANK WOULD COST ABOUT $500.00 I FEEL IF IT HAPPENING HERE IN UPSTATE NY, (IT JUST BEGAN AT THE LAST FILL UP THE INSIDE OF THE VEHICLE HAS A STRONG ODOR OF GASOLINE INSIDE WHICH CAUSED ME TO DO SOME FURTHER CHECKING I NOTICE THAT AFTER SITTING IN THE GARAGE OVER NIGHT THERE A STRONG ODOR OF GAS IN THE GARAGE AND THERE WAS A DAMP SPOT UNDER THE TANK WITH SOME RESIDUAL GAS ON THE SHROUD PROTECTING THE TANK, THERE IS NO STEADY LEAK MORE LIKE AS A RESULT OF EVAPORATION TO THE UNDER SIDE OF THE UNDER CARRIAGE COLLECTING AND THEN DROPPING TO THE FLOOR. IF THIS RECALL IS NOT EXPANDED TO THE WHOLE COUNTRY, YOU WILL EXPERIENCE PROBLEMS IN THE NORTHERN CLIMATES THAT OCCURRED IN THE SOUTHERN STATES, CAUSING THE RECALL. IN THE SUMMER OF 1999. I HAVE LOWERED THE FUEL LEVEL IN THE TANK, AND THE VAN IS OFF THE ROAD. I WILL HAVE THE TANK REPAIRED BEFORE PUTTING ANY MORE GAS IN IT. BUT I THOUGHT YOU SHOULD KNOW, *AKAFTER SEEING THE RECALL NOTICE ON THE WEB. I MORE THAN LIKELY TRY TO HAVE THE TANK REPAIRED THAN COME UP WITH THE $500.00 THE FORD DEALER WANTS. I WILL ASK THE REPAIR SHOP FOR AN EVALUATION OF THE TANK AND THE CAUSE OF THE LEAKS IF IT HAS THE SMALL CRACKS DESCRIBED IN THE RECALL I THINK YOU SHOULD TAKE SOME ACTION.
FUEL TANK LEAKING GAS FROM FUEL FILLER PIPE,REPLACEMENT OF THE FUEL FILLER PIPE PRIOR TO RECALL (98M03), RECALL REFUSED DUE TO PRIOR REPAIR OF FILLER PIPE. YH
DEALER REPAIRED VEHICLE AND REPLACED GASKETS AND OTHER PARTS. HOWEVER, WHEN DRIVING AT ANY SPEED VEHICLE STALLED. ALSO, DEALER REPLACED THE GAS TANK, AND GAS WAS STILL OVERSPILLING FROM TANK. DEALER HAD TO FIX THE GAS TANK AGAIN. VEHICLE IS CURRENTLY IN REPAIR SHOP FOR OTHER REPAIR PROBLEMS, AND DEALER REFUSES TO REPAIR VEHICLE…
Read full complaint
DEALER REPAIRED VEHICLE AND REPLACED GASKETS AND OTHER PARTS. HOWEVER, WHEN DRIVING AT ANY SPEED VEHICLE STALLED. ALSO, DEALER REPLACED THE GAS TANK, AND GAS WAS STILL OVERSPILLING FROM TANK. DEALER HAD TO FIX THE GAS TANK AGAIN. VEHICLE IS CURRENTLY IN REPAIR SHOP FOR OTHER REPAIR PROBLEMS, AND DEALER REFUSES TO REPAIR VEHICLE. *AK
FUEL FILLER PIPE FAILED CAUSING FUEL TO LEAK.
WHENEVER PUTTING GAS INTO THE TANK, THE GAS TANK WILL BE FULL AND THE GAS WILL SPILL ALL OVER THE GROUND, AND THE TANK WILL INDICATE AS EMPTY. TANK WILL ONLY HOLD A CERTAIN AMOUNT OF GAS, BUT THERE IS SO MUCH GAS INTO THE TANK THAT IT WILL OVERFLOW. DEALER CAN'T DETERMINE THE CAUSE OF THE PROBLEM. *AK
GASOLINE WAS LEAKING FROM THE VEHICLE ,AND IF THE CONSUMER FILLS UP THE VEHICLE WITH GAS, THE GAS WILL COME OUT ALL OVER THE VEHICLE. CONSUMER CAN SMELL THE GAS COMING INTO THE VEHICLE WHILE DRIVING, AND THE DEALER CAN'T FIND THE PROBLEM. *AK
Official recalls
598V190000 · Fuel System, Gasoline:storage:tank Assembly
Aug 11, 1998
VEHICLE DESCRIPTION: MINI VANS ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA (10 SOUTHERN COUNTIES OF LOS ANGELES, ORANGE, SAN BERNADINO, SAN DIEGO, RIVERSIDE, VENTURA, SANTA BARBARA, SAN LUIS OBISPO, IMPERIAL, AND KERN), FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NEVADA (CLARK COUNTY), OKLAHOMA, SOUTH CAROLINA, AND TEXAS, AND IN THE U.S. TERRITORIES COVERED BY THE FEDERAL STATUTES. THE UPPER PORTION OF THE FUEL TANK CAN DEVELOP SMALL CRACKS DUE TO EXTENDED EXPOSURE TO VERY HIGH AMBIENT TEMPERATURES. FUEL VAPOR OR LEAKAGE COULD OCCUR AT THESE CRACKS.
Consequence & remedy
Consequence: IF AN IGNITION SOURCE IS PRESENT, A FIRE COULD RESULT.
Remedy: DEALERS WILL REPLACE THE FUEL TANK, REGARDLESS OF MILEAGE, THROUGH MARCH 31, 2002. THIS COVERAGE WILL ONLY BE FOR STRUCTURAL CRACKS AT THE TOP OF THE TANK AND WILL NOT INCLUDE OTHER DAMAGE CAUSED BY AN ACCIDENT OR ROAD DEBRIS.
96V071000 · Electrical System:ignition
Apr 25, 1996
THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.
Consequence & remedy
Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.
Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.
91V189000 · Power Train:automatic Transmission
Nov 4, 1991
WHEN THE AUTOMATIC TRANSMISSION SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARK PAWL DOES NOT ALWAYS ABUT OR ENGAGE THE PARK GEAR.
Consequence & remedy
Consequence: DRIVER MAY BELIEVE THE VEHICLE IS SAFELY ENGAGED IN PARKWHEN THE GEAR IS NOT TRULY ENGAGED. THIS CAN LEAD TO THE VEHICLE JUMPING OUT OFGEAR UNINTENTIONALLY, VEHICLE ROLLAWAY WHEN PARKED ON A SLOPED SURFACE, ANDINADVERTENT MOTION WHEN THE VEHICLE IS STARTED. ALL OF THESE CONDITIONS CANRESULT IN A VEHICLE ACCIDENT.
Remedy: REPAIR THE TRANSMISSION WITH A NEW PARK PAWL.
91V164000 · Seat Belts:front:anchorage
Sep 20, 1991
SEAT BELT ANCHORAGE BAR FOR REAR SOFA FAILED TO SUSTAIN LOADS REQUIRED BY FMVSS 210.
Consequence & remedy
Consequence: VEHICLES WOULD NOT COMPLY WITH FMVSS 210.
Remedy: REPLACE NONCOMPLYING SOFA BAR WITH BAR THAT MEETS REQUIREMENTS.
90V144000 · Seats:front Assembly:recliner
Aug 6, 1990
THE SECOND ROW RIGHT HAND SEAT ASSEMBLY HAS A TILT FORWARD FUNCTION. A LATCH RETAINS THE SEAT IN THE NORMAL RIDE POSTION, AND THIS LATCH MAY RELEASE UNDER SEVERE FRONTAL IMPACT CONDITIONS, ALLOWING THE SEAT TO PIVOT FORWARD.
Consequence & remedy
Consequence: IN THE EVENT OF VEHICLE ACCIDENT, THE SEAT COULD PIVOTFORWARD, INCREASING THE RISK OF INJURY TO THE OCCUPANT.
Remedy: REPLACE SEAT PAWL ASSEMBLY WITH A REVISED DESIGN ASSEMBLY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
9EA96030 · Cracked Fuel Tanks
Opened Dec 20, 1996 · Closed Aug 13, 1998
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
CRACKED FUEL TANKS ARE LEAKING FUEL
PE96050 · Cracked Fuel Tanks
Opened Aug 6, 1996 · Closed Dec 20, 1996
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
CRACKED FUEL TANKS ARE LEAKING FUEL
EA94025 · Seat Belt Buckle Failure
Opened Jul 19, 1994 · Closed Sep 30, 1997
Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly
There is no summary currently available
PE94021 · Seat Belt Buckle Failure
Opened Mar 4, 1994 · Closed Jul 19, 1994
Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly
There is no summary currently available
PE91127 · Park Pawl Bending
Opened Sep 16, 1991 · Closed Nov 8, 1991
Status: closed (inferred from source dates) · Power Train:automatic Transmission
There is no summary currently available
Additional source detail variants (2)
Power Train:automatic Transmission
There is no summary currently available
Power Train:automatic Transmission
There is no summary currently available
EA91015 · Liftgate Failure
Opened Feb 1, 1991 · Closed Sep 20, 1991
Status: closed (inferred from source dates) · Structure
There is no summary currently available
PE91005 · Liftgate Failure
Opened Oct 18, 1990 · Closed Feb 1, 1991
Status: closed (inferred from source dates) · Structure
There is no summary currently available
EA90042 · Throttle Sticking
Opened Aug 31, 1990 · Closed Dec 31, 1991
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
PE89092 · Power Steering Locking
Opened Feb 23, 1989 · Closed Jul 20, 1989
Status: closed (inferred from source dates) · Steering
SUMMARY:THE COMPLAINTS ALLEGE THAT POWER STEERING WAS STIFF ORSTEERING LOCKED.FORD HAS ISSUED TWO SERVICE BULLETINS:ONE ON LEAKINGSEALS AND ONE ON COMPLAINTS OF STIFF STEERING.===
Illustration