I OWN AND OPERATE A GENERAL REPAIR SHOP. MY TECH REPLACED FRONT WHEEL ABS SENSORS ON FOR MENTIONED VEHICLE. WORKHORSE MFG PART NUMBERS (W8006778) AND (W8006803). WHILE ON TEST DRIVE THE ABS SYSTEM ENTERED FALSE DEPLOYMENT MODE AT 15MPH WHILE APPROACHING A BUSY HIGHWAY INTERSECTION. I HAD TO STAND ON THE BRAKE PEDAL WITH BOTH FE…
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I OWN AND OPERATE A GENERAL REPAIR SHOP. MY TECH REPLACED FRONT WHEEL ABS SENSORS ON FOR MENTIONED VEHICLE. WORKHORSE MFG PART NUMBERS (W8006778) AND (W8006803). WHILE ON TEST DRIVE THE ABS SYSTEM ENTERED FALSE DEPLOYMENT MODE AT 15MPH WHILE APPROACHING A BUSY HIGHWAY INTERSECTION. I HAD TO STAND ON THE BRAKE PEDAL WITH BOTH FEET AND SLAM THE TRANSMISSION INTO LOW TO BRING THE VEHICLE TO STOP. THE NOSE OF THE COACH ENDED BLOCKING HALF A LANE OF TRAFFIC. NO ACCIDENT. FYI, THIS VEHICLE GVW IS 20,000 LBS. ( NOTE: THE FOLLOWING IS TECHNICAL IN NATURE.) I DROVE THE VEHICLE BACK TO THE SHOP TO INITIATE INVESTIGATION. USING A DVOM I MEASURED THE VOLTAGE AMPLITUDE OUT OF THE NEW WHEEL SPEED SENSORS. THE FRONT LEFT MEASURED .068V AC AND THE FRONT RIGHT MEASURED .286V AC. THIS IS THE CAUSE OF THE FALSE DEPLOYMENT. I THEN REMOVED THE FRONT WHEELS TO INSPECT THE SENSORS AND DISCOVERED THE SOURCE OF THE FAILURE. THE REPLACEMENT SENSORS ARE MANUFACTURE WITHOUT LOCATION DOWELS. THE LOCATION DOWELS SET THE CRITICAL CLEARANCE GAP BETWEEN THE RELUCTOR AND SENSOR. THIS CLEARANCE GAP HAS A NARROW PLUS OR MINUS TOLERANCE. WHEN THE TOLERANCE IS LOST THE ABS SYSTEM WILL ENTER A FALSE DEPLOYMENT MODE ( ABS SYSTEM ACTIVATES AND BLOCKS BRAKE FLUID PRESSURE BEING APPLIED TO THE BRAKE CALIPERS ). THE NEW REPLACEMENT ABS SENSORS HAVE NO LOCATION DOWELS THERE FOR TOLERANCES AS DESIGNED ARE NOT ACHIEVED. THIS IS WHY I LOST CONTROL OF 10 TONS OF VEHICLE. THE PART SUPPLIER, PART MANUFACTURER, AND CHASSIS BUILDER HAVE BEEN SERVED FULL NOTICE OF THIS FLAW. THE GM CASE REFERENCE NUMBER IS [XXX]. THANK YOU, [XXX] MASTER ASE TRUCK CERTIFIED MASTER ASE CAR CERTIFIED MASTER ASE ENGINE MACHINIST CERTIFIED ASE L1 CERTIFIED WALWORTH COUNTY CIRCUIT COURT APPOINTED EXPERT WITNESS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
CERTAIN MOTOR HOMES AND TRAVEL TRAILERS EQUIPPED WITH A TWO-DOOR REFRIGERATOR, MANUFACTURED BY THE DOMETIC CORPORATION, MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.
Consequence & remedy
Consequence: RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.
Remedy: FLEETWOOD WILL BE WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 06E076). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE INC. TO MANAGE THIS CAMPAIGN. STERICYCLE WILL ASSIST YOU IN LOCATING DEALERSHIPS OR SERVICE CENTERS AND WILL PROVIDE ASSISTANCE WITH SCHEDULING OF APPOINTMENTS. OWNERS MAY CONTACT DOMETIC/STERICYCLE AT 1-888-446-5157 OR FLEETWOOD AT 1-800-322-8216.
VEHICLE DESCRIPTION: CLASS A MOTOR HOMES. THESE MOTOR HOMES, WHEN FULLY EQUIPPED AND LOADED WITH TYPICAL CARGO, WILL EXPERIENCE AN OVERLOADED CONDITION ON THE REAR AXLE.
Consequence & remedy
Consequence: THIS COULD CAUSE THE REAR AXLE COMPONENTS TO FAIL PREMATURELY RESULTING IN LOSS OF VEHICLE CONTROL.
Remedy: DEALERS WILL REPLACE THE REAR AXLE WITH A NEW HIGHER CAPACITY REAR AXLE.
VEHICLE DESCRIPTION: CLASS A MOTOR HOMES. THE HYDRAULIC HOSES WHICH OPERATE THE LEVELING JACK SYSTEM IS ROUTED TOO CLOSE TO THE ENGINE EXHAUST MANIFOLD CAUSING THE HOSE TO MELT, RELEASING HYDRAULIC FLUID.
Consequence & remedy
Consequence: THIS HYDRAULIC FLUID CAN IGNITE IN THE ENGINE COMPARTMENT CAUSING A FIRE.
Remedy: DEALERS WILL INSPECT, REPLACE ANY DAMAGED HOSES, AND RELOCATE THE AFFECTED HYDRAULIC LINES.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
PE07055 · Gasoline Supply Line To Gen'r Seepage
Opened Nov 14, 2007 · Closed Mar 14, 2008
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
ODI'S INVESTIGATION HAS FOUND THAT THE 1/4 INSIDE DIAMETER FUEL HOSE THAT PROVIDES GASOLINE TO THE VEHICLE'S ON-BOARD GENERATOR CAN CRACK AND SEEP FUEL. COMPLAINT SUMMARIES INDICATE THAT OWNERS HAVE TYPICALLY DETECTED A SEEPING FUEL LINE THROUGH (1) THE ODOR OF RAW GASOLINE FUMES AND/OR (2) ERRATIC OR NON-START GENERATOR PERFORMANCE.ODI HAS FOUND THAT THE FUEL IN THE GENERATOR FUEL SUPPLY HOSE IS PULLED INTO THE GENERATOR BY SUCTION SO THE GENERATOR IS LIKELY TO PULL AIR INTO THE FUEL LINE THROUGH MINOR CRACKS IN THE FUEL LINE CAUSING ERRATIC GENERATOR PERFORMANCE WELL BEFORE THE CRACKS WILL INCREASE IN SIZE SUFFICIENTLY TO SEEP SIGNIFICANT AMOUNTS OF GASOLINE.RISK OF FIRE IS NEGLIGIBLE SINCE THE VOLUME OF FUEL SEEPAGE IS SMALL AND THE SEEPAGE IS UNLIKELY TO SPRAY BECAUSE THE FUEL LINE IS NOT PRESSURIZED.ALSO, THE FUEL TANK , GENERATOR, AND FUEL LINES ARE MOUNTED AT THE REAR OF THE VEHICLE DISTANT FROM HOT ENGINE PARTS AND/OR ANY OTHER LIKELY SOURCES OF IGNITION. FLEETWOOD HAS INFORMED ODI THAT THEY INTEND TO PROVIDE ANOTIFICATION TO AFFECTED OWNERS THAT (1) ADVISES THAT THE GENERATOR FUEL LINE SHOULD BE INSPECTED FREQUENTLY AND (2) DESCRIBES THE SYMPTOMS OF A DETERIORATING FUEL LINE SO THAT AFFECTED OWNERS WILL RECOGNIZE THE SYMPTOMS INDICATING A FUEL LINE LEAK OR SEEP HAS, OR IS ABOUT TO OCCUR, SO THE OWNERS MAY APPROPRIATELY DIAGNOSE AND RESPOND BY CORRECTING THE PROBLEM.
Additional source detail variants (2)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
ODI'S INVESTIGATION HAS FOUND THAT THE 1/4 INSIDE DIAMETER FUEL HOSE THAT PROVIDES GASOLINE TO THE VEHICLE'S ON-BOARD GENERATOR CAN CRACK AND SEEP FUEL. COMPLAINT SUMMARIES INDICATE THAT OWNERS HAVE TYPICALLY DETECTED A SEEPING FUEL LINE THROUGH (1) THE ODOR OF RAW GASOLINE FUMES AND/OR (2) ERRATIC OR NON-START GENERATOR PERFORMANCE.ODI HAS FOUND THAT THE FUEL IN THE GENERATOR FUEL SUPPLY HOSE IS PULLED INTO THE GENERATOR BY SUCTION SO THE GENERATOR IS LIKELY TO PULL AIR INTO THE FUEL LINE THROUGH MINOR CRACKS IN THE FUEL LINE CAUSING ERRATIC GENERATOR PERFORMANCE WELL BEFORE THE CRACKS WILL INCREASE IN SIZE SUFFICIENTLY TO SEEP SIGNIFICANT AMOUNTS OF GASOLINE.RISK OF FIRE IS NEGLIGIBLE SINCE THE VOLUME OF FUEL SEEPAGE IS SMALL AND THE SEEPAGE IS UNLIKELY TO SPRAY BECAUSE THE FUEL LINE IS NOT PRESSURIZED.ALSO, THE FUEL TANK , GENERATOR, AND FUEL LINES ARE MOUNTED AT THE REAR OF THE VEHICLE DISTANT FROM HOT ENGINE PARTS AND/OR ANY OTHER LIKELY SOURCES OF IGNITION. FLEETWOOD HAS INFORMED ODI THAT THEY INTEND TO PROVIDE ANOTIFICATION TO AFFECTED OWNERS THAT (1) ADVISES THAT THE GENERATOR FUEL LINE SHOULD BE INSPECTED FREQUENTLY AND (2) DESCRIBES THE SYMPTOMS OF A DETERIORATING FUEL LINE SO THAT AFFECTED OWNERS WILL RECOGNIZE THE SYMPTOMS INDICATING A FUEL LINE LEAK OR SEEP HAS, OR IS ABOUT TO OCCUR, SO THE OWNERS MAY APPROPRIATELY DIAGNOSE AND RESPOND BY CORRECTING THE PROBLEM.
Fuel System, Gasoline
ODI'S INVESTIGATION HAS FOUND THAT THE 1/4 INSIDE DIAMETER FUEL HOSE THAT PROVIDES GASOLINE TO THE VEHICLE'S ON-BOARD GENERATOR CAN CRACK AND SEEP FUEL. COMPLAINT SUMMARIES INDICATE THAT OWNERS HAVE TYPICALLY DETECTED A SEEPING FUEL LINE THROUGH (1) THE ODOR OF RAW GASOLINE FUMES AND/OR (2) ERRATIC OR NON-START GENERATOR PERFORMANCE.ODI HAS FOUND THAT THE FUEL IN THE GENERATOR FUEL SUPPLY HOSE IS PULLED INTO THE GENERATOR BY SUCTION SO THE GENERATOR IS LIKELY TO PULL AIR INTO THE FUEL LINE THROUGH MINOR CRACKS IN THE FUEL LINE CAUSING ERRATIC GENERATOR PERFORMANCE WELL BEFORE THE CRACKS WILL INCREASE IN SIZE SUFFICIENTLY TO SEEP SIGNIFICANT AMOUNTS OF GASOLINE.RISK OF FIRE IS NEGLIGIBLE SINCE THE VOLUME OF FUEL SEEPAGE IS SMALL AND THE SEEPAGE IS UNLIKELY TO SPRAY BECAUSE THE FUEL LINE IS NOT PRESSURIZED.ALSO, THE FUEL TANK , GENERATOR, AND FUEL LINES ARE MOUNTED AT THE REAR OF THE VEHICLE DISTANT FROM HOT ENGINE PARTS AND/OR ANY OTHER LIKELY SOURCES OF IGNITION. FLEETWOOD HAS INFORMED ODI THAT THEY INTEND TO PROVIDE ANOTIFICATION TO AFFECTED OWNERS THAT (1) ADVISES THAT THE GENERATOR FUEL LINE SHOULD BE INSPECTED FREQUENTLY AND (2) DESCRIBES THE SYMPTOMS OF A DETERIORATING FUEL LINE SO THAT AFFECTED OWNERS WILL RECOGNIZE THE SYMPTOMS INDICATING A FUEL LINE LEAK OR SEEP HAS, OR IS ABOUT TO OCCUR, SO THE OWNERS MAY APPROPRIATELY DIAGNOSE AND RESPOND BY CORRECTING THE PROBLEM.
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