I OWN A 2000 DODGE GRAND CARAVAN THAT I PURCHASED NEW IN 2000, I RECENTLY HAD NEW STRUTS INSTALLED ON THE FRONT AND WAS TOLD THAT THE LEFT FRONT STRUT TOWER WAS SEVERELY RUSTED AND SHOULD BE FIXED AS SOON AS POSSIBLE. I WAS ALSO TOLD THAT THIS WAS A SERIOUS SAFETY ISSUE THAT CHRYSLER WAS AWARE OF,I DID SOME RESEARCH AND FOUND TH…
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I OWN A 2000 DODGE GRAND CARAVAN THAT I PURCHASED NEW IN 2000, I RECENTLY HAD NEW STRUTS INSTALLED ON THE FRONT AND WAS TOLD THAT THE LEFT FRONT STRUT TOWER WAS SEVERELY RUSTED AND SHOULD BE FIXED AS SOON AS POSSIBLE. I WAS ALSO TOLD THAT THIS WAS A SERIOUS SAFETY ISSUE THAT CHRYSLER WAS AWARE OF,I DID SOME RESEARCH AND FOUND THAT THIS IS A COMMON PROBLEM WITH 1996 TO 2000 CHRYSLER MINI-VANS DUE TO A DESIGN DEFECT. *TR
NHTSA ODI #10249847
95,000 miles · Nov 17, 2008
StructureSuspension
UPPER STRUT TOWERS ON OUR 2000 DODGE GRAND CARAVAN ARE RUSTING OUT STRUCTURALLY WITH ONLY 96,000 MILES. IT LOOKS IMPORTANT TO GET FIXED (WHICH I WILL) BEFORE THE FRONT END COLLAPSES! *TR
NHTSA ODI #10249050
Mileage unknown · Nov 10, 2008
Suspension
2000 DODGE GRAND CARAVAN. FRONT STRUT TOWERS CORRODED AND NEEDED REPLACEMENT AT 62,000 MILES. *TR
NHTSA ODI #10248265
105,000 miles · Oct 28, 2008
Suspension
TL*THE CONTACT OWNS A 2000 DODGE GRAND CARAVAN. THE CONTACT TOOK THE VEHICLE TO A REPAIR SHOP FOR NORMAL MAINTENANCE. THE MECHANIC STATED THAT THE STRUT TOWER WAS CORRODED. THE FAILURE IS DUE TO DEFECTIVE MATERIAL FROM THE MANUFACTURER. THE VEHICLE HAS NOT BEEN REPAIRED. THE CONTACT WANTS CHRYSLER TO PAY FOR THE REPAIR. TH…
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TL*THE CONTACT OWNS A 2000 DODGE GRAND CARAVAN. THE CONTACT TOOK THE VEHICLE TO A REPAIR SHOP FOR NORMAL MAINTENANCE. THE MECHANIC STATED THAT THE STRUT TOWER WAS CORRODED. THE FAILURE IS DUE TO DEFECTIVE MATERIAL FROM THE MANUFACTURER. THE VEHICLE HAS NOT BEEN REPAIRED. THE CONTACT WANTS CHRYSLER TO PAY FOR THE REPAIR. THE CURRENT AND FAILURE MILEAGES WERE 105,000.
NHTSA ODI #10246957
100,000 miles · Oct 21, 2008
StructureSuspension
RUSTING STRUT TOWERS 2000 GRAND CARAVAN. I NOTICED RUST ON THE STRUT TOWER ABOUT A YEAR AGO. I SPRAYED UNDERCOATING ON THE TOP OF BOTH TOWERS TO PREVENT FURTHER RUST. I INSPECTED THE TOPS OF THE TOWERS THIS WEEK. BOTH THE DRIVER'S SIDE AND THE PASSENGER SIDE TOWER CONTINUE TO RUST IN SPITE OF SEVERAL LAYERS ON UNDERCOATING …
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RUSTING STRUT TOWERS 2000 GRAND CARAVAN. I NOTICED RUST ON THE STRUT TOWER ABOUT A YEAR AGO. I SPRAYED UNDERCOATING ON THE TOP OF BOTH TOWERS TO PREVENT FURTHER RUST. I INSPECTED THE TOPS OF THE TOWERS THIS WEEK. BOTH THE DRIVER'S SIDE AND THE PASSENGER SIDE TOWER CONTINUE TO RUST IN SPITE OF SEVERAL LAYERS ON UNDERCOATING APPLIED OVER THE LAST YEAR. AS I WAS SERVICING THE BRAKES I DETERMINED IT WAS TIME TO REPLACE THE STRUTS ON THE FRONT OF THE VAN. KNOWING THE TOWERS ARE RUSTED ON THE TOP SIDE I INSPECTED THE UNDERSIDE OF THE STRUT TOWERS THIS AFTERNOON. A CRACK HAS APPEARED ON THE UNDERSIDE OF THE STRUT TOWER ON THE PASSENGER'S SIDE. I WILL INSPECT THE DRIVER'S SIDE TOMORROW. AFTER DOING AN INTERNET SEARCH I HAVE FOUND THE RUSTING STRUT TOWERS TO BE A VERY COMMON PROBLEM IN BOTH THE US AND CANADA. THE PROBLEM EXISTS ACROSS SEVERAL YEARS AND MODELS OF DODGE AND CHRYSLER VEHICLES. IF A STRUT RUPTURES A COMPROMISED TOWER AT HIGHWAY SPEED, LIVES CAN AND WILL BE LOST. WITH THE NUMBER OF DODGE AND CHRYSLER VEHICLES ON THE ROAD, THE POTENTIAL FOR CATASTROPHIC FAILURE IS MULTIPLIED EXPONENTIALLY. I AM SURPRISED THERE HAS NOT BEEN A RECALL ON THIS ISSUE. SOMEONE MUST BE ASLEEP AT THE WHEEL. *TR
NHTSA ODI #10246295
120,000 miles · Sep 3, 2008
StructureSuspension
MY 2000 DODGE CARAVAN VAN HAS A RUSTED SHOCK TOWER ON DRIVER SIDE DUE TO FAULTY DESIGN. THIS ISSUES HAS BEEN REPORTED ON MANY DODGE BLOG SITES.*TR
NHTSA ODI #10240852
120,000 miles · Aug 25, 2008
StructureSuspension
1. NORMAL VEHICLE OPERATION 2. THE FAILURE OF STRUCTURE SECURING AND RETAINING THE FRONT SUSPENSION (STRUT TOWER) DO TO EXCESSIVE CORROSION. UPON FAILURE THE ENTIRE FRONT SUSPENSION FALLS APART RESULTING IN CATASTROPHIC LOSE OF VEHICLE CONTROL AND SUPPORT. VEHICLE WILL SWERVE RESULTING IN COLLISION OR ROLL OVER. 3. WHAT NEED…
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1. NORMAL VEHICLE OPERATION 2. THE FAILURE OF STRUCTURE SECURING AND RETAINING THE FRONT SUSPENSION (STRUT TOWER) DO TO EXCESSIVE CORROSION. UPON FAILURE THE ENTIRE FRONT SUSPENSION FALLS APART RESULTING IN CATASTROPHIC LOSE OF VEHICLE CONTROL AND SUPPORT. VEHICLE WILL SWERVE RESULTING IN COLLISION OR ROLL OVER. 3. WHAT NEEDS TO BE DONE IS A RECALL TO REPLACE THE DEFECTIVE STRUT TOWER. *TR
NHTSA ODI #10239717
Mileage unknown · Jun 26, 2008
Suspension
DRIVER SIDE STRUT TOWER IS RUSTING THROUGH. APPEARS TO BE DEFORMED AROUND THE RUSTED AREA. AT THIS RATE I THINK THE STRUT TOWER COULD FAIL AND CAUSE AN ACCIDENT. *TR
NHTSA ODI #10232391
71,005 miles · May 24, 2008
Suspension
SERIOUS RUST THROUGH OF THE STRUT TOWER ON A 2000 DODGE GRAND CARAVAN MADE IN USA. SUDDENLY APPEARED AND RAPIDLY PROGRESSING SINCE JAN 2008. BODY VERY WELL CARED FOR - NO ACCIDENTS, NO RUST IN OR OUT TIL NOW. THIS IS NOT COSMETIC AS CHRYSLER ALLEGES - IT IS STRUCTURAL AND A REAL SAFETY CONCERN SINCE IT LOOKS LIKE A REALLY BIG PO…
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SERIOUS RUST THROUGH OF THE STRUT TOWER ON A 2000 DODGE GRAND CARAVAN MADE IN USA. SUDDENLY APPEARED AND RAPIDLY PROGRESSING SINCE JAN 2008. BODY VERY WELL CARED FOR - NO ACCIDENTS, NO RUST IN OR OUT TIL NOW. THIS IS NOT COSMETIC AS CHRYSLER ALLEGES - IT IS STRUCTURAL AND A REAL SAFETY CONCERN SINCE IT LOOKS LIKE A REALLY BIG POT HOLE COULD SENT THE STRUT UP THROUGH THE WINDSHIELD! *TR
NHTSA ODI #10228818
Mileage unknown · Apr 3, 2008
Suspension
I RECENTLY BECAME AWARE OF THE PROBLEMS WITH CHRYSLER MINIVANS REGARDING THE DESIGN OF THE STRUT TOWERS. I OWN A DODGE GRAND CARAVAN. AFTER DOING RESEARCH ON THE INTERNET AND SPEAKING WITH MULTIPLE REPAIR SHOPS, IT IS UNFATHOMABLE TO ME THAT THESE WERE NOT RECALLED. THE DANGER FROM WHAT IS CLEARLY A DESIGN FLAW, SHOULD HAVE …
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I RECENTLY BECAME AWARE OF THE PROBLEMS WITH CHRYSLER MINIVANS REGARDING THE DESIGN OF THE STRUT TOWERS. I OWN A DODGE GRAND CARAVAN. AFTER DOING RESEARCH ON THE INTERNET AND SPEAKING WITH MULTIPLE REPAIR SHOPS, IT IS UNFATHOMABLE TO ME THAT THESE WERE NOT RECALLED. THE DANGER FROM WHAT IS CLEARLY A DESIGN FLAW, SHOULD HAVE BEEN ADDRESSED BY THE COMPANY - ESPECIALLY WHEN MINIVANS ARE OFTEN USED TO CARRY CHILDREN AROUND. UNLESS, OF COURSE, YOU DON'T MIND DRIVING AROUND KNOWING YOUR FRONT SUSPENSION MECHANISM COULD PUSH UP THROUGH THE HOOD. IMAGINE BEING ONE RAILROAD TRACK AWAY FROM SUCH A DISASTER AND NOT EVEN KNOWING IT. I BELIEVE THE YEARS AFFECTED WERE 1996-2002. *TR
ACCESS OPTIONS IS RECALLING CERTAIN TRUCKS AND VANS BUILT ON FORD E150, E350, TOYOTA SIENNA, AND DODGE GRAND CARAVAN CHASSIS AND EQUIPPED WITH VMI/RICON 6-WAY POWER SEAT BASES. THE SIX WAY POWER SEAT BASE MAY HAVE A DEFECTIVE (COLD) WELD ON THE PIVOT PIN WHICH IS WELDED TO THE SWIVEL PLATE. THE WELD COULD FAIL.
Consequence & remedy
Consequence: THE SEAT OCCUPANT MAY BE INJURED IF THE SEAT BASE PIN WERE TO BREAK.
Remedy: THE SWIVEL PLATE WILL BE REPLACED FREE OF CHARGE IF NECESSARY. THE RECALL BEGAN ON JUNE 8, 2010. OWNERS MAY CONTACT ACCESS OPTION AT 831-722-6804.
ON CERTAIN MINIVANS, THE DRIVER'S AIR BAG MAY BECOME DISABLED DUE TO A FAILURE OF THE CLOCKSPRING, WHICH IS LOCATED IN THE HUB OF THE STEERING WHEEL.
Consequence & remedy
Consequence: THIS CONDITION WILL MANIFEST ITSELF THROUGH ILLUMINATION OF THE AIR BAG WARNING LAMP, AND COULD EVENTUALLY RESULT IN A DRIVER'S AIR BAG OPEN CIRCUIT, IF THE PART IS NOT REPLACED IN A REASONABLE AMOUNT OF TIME.
Remedy: DEALERS WILL REPLACE THE CLOCKSPRING ASSEMBLY ON ALL COVERED VEHICLES WITH 70,000 MILES OR LESS. FOR THOSE VEHICLES WITH MORE THAN 70,000 MILES, DAIMLERCHRYSLER WILL OFFER AN EXTENDED LIFETIME WARRANTY UNDER WHICH IT WILL REPLACE THE CLOCKSPRING AT NO CHARGE IF IT FAILS. DAIMLERCHRYSLER WILL ALSO REIMBURSE OWNERS WHO HAVE PAID TO HAVE THE CLOCKSPRING REPLACED ON THEIR VEHICLES. THE RECALL BEGAN ON OCTOBER 12, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
ON CERTAIN MINIVANS AND 4X2 PICKUP TRUCKS, THE VEHICLE CERTIFICATION LABEL MAY HAVE GROSS AXLE WEIGHT RATINGS (GAWR) THAT EXCEED THE MAXIMUM TIRE LOAD CAPACITY AS DEFINED IN FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: IMPROPERLY LOADING YOUR VEHICLE CAN CAUSE TIRE FAILURE AND RESULT IN A CRASH.
Remedy: OWNERS WILL BE PROVIDED WITH VEHICLE CERTIFICATION LABEL OVERLAYS CONTAINING CORRECTED INFORMATION RELATIVE TO VEHICLE GAWR AND TIRE SIZE. OWNER NOTIFICATION BEGAN MARCH 1, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-992-1997.
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
Consequence & remedy
Consequence: THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
Remedy: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
VEHICLE DESCRIPTION: MINI VANS BUILT WITH 3.3L AND 3.8L ENGINES HAVE FUEL RAILS WITH NITROLE RUBBER O-RING SEALS THAT CAN DEGRADE OVER TIME. FUEL LEAKAGE FROM THE UNDERHOOD FUEL INJECTION FUEL RAIL COULD RESULT, INCREASING THE LIKELIHOOD OF A VEHICLE FIRE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SEAL ON THE VEHICLE FUEL RAILS TO PREVENT EXTERNAL LEAKAGE OF FUEL FROM THE FUEL RAIL CROSSOVER TUBE, SHOULD THE EXISTING O-RINGS CONTINUE TO DEGRADE. OWNER NOTIFICATION BEGAN ON JANUARY 25, 2002. DUE TO THE LARGE QUANTITY OF VEHICLES INVOLVED IN THIS CAMPAIGN, THE OWNER NOTIFICATION WILL BE PHASED OVER THE NEXT SEVERAL MONTHS. HOWEVER, IF A VEHICLE IS LEAKING FUEL FROM THE O-RINGS, THE VEHICLE SHOULD BE TAKEN INTO A DEALER TO HAVE THIS REPAIRED AS SOON AS POSSIBLE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3
EA04013 · Driver Air Bag Clockspring Failure
Opened Jun 4, 2004 · Closed May 25, 2005
Status: closed (inferred from source dates) · Air Bags:frontal
THE DRIVER AIR BAG CLOCKSPRING CAN DEVELOP AN OPEN-CIRCUIT CONDITION RESULTING IN NONFUNCTIONAL DRIVER-SIDE FRONTAL AIR BAG, HORN, CRUISE CONTROL (IF EQUIPPED), AND/OR STEERING WHEEL RADIO CONTROL (IF EQUIPPED).IN ITS OCTOBER 5, 2004 LETTER TO NHTSA, DAIMLERCHRYSLER STATED THAT IT WILL CONDUCT A SAFETY RECALL AND REPLACE THE CLOCKSPRING ASSEMBLY ON ALL MY 1998.5-2000 DAIMLERCHRYSLER MINIVANS, BUILT BETWEEN MARCH 1998 AND AUGUST 2000, WITH 70,000 MILES OR LESS.IT WILL ALSO PROVIDE A LIFETIME WARRANTY FOR THIS COMPONENT ON MY 1998.5-2000 MINIVANS, REGARDLESS OF MILEAGE.THE DETAILS OF THE CORRECTIVE ACTION ARE DESCRIBED IN DAIMLERCHRYSLER'S LETTER (SEE RECALL NO. 04V-480).THE AGENCY BELIEVES THAT FURTHER EXPENDITURE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS WITH RESPECT TO THOSE VEHICLES COVERED ONLY BY THE LIFETIME WARRANTY.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE PAGE 2 FOR ADDITIONAL INFORMATION.
EA01007 · Air Bag Clockspring
Opened Feb 21, 2001 · Closed Nov 22, 2002
Status: closed (inferred from source dates) · Electrical System
There is no summary currently available
RQ00008 · Dc Minivan Fuel Injector Rail Leak
Opened Mar 9, 2000 · Closed Mar 18, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
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