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2004 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

164 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 44 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 36 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports15 fire reports14 injury reports

What owners actually said

217 reports
43,000 miles · Mar 21, 2009
Wheels

THE FRONT WHEEL BEARING OF OUR CHRYSLER PT CRUISER HAVE HAD REPEATED PROBLEMS AND HAD TO BE REPLACED TWICE IN A PERIOD OF LESS THAN 24 MONTHS. THE CAR IS A 2004 MODEL AND HAS ONLY 43K MILES. THE FIRST TIME AROUND BOTH BEARINGS HAD TO BE REPLACED. THE SECOND TIME THE DRIVER SIDE BEARINGS ARE ROCKING AND WILL NEED TO BE REPLAC…

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THE FRONT WHEEL BEARING OF OUR CHRYSLER PT CRUISER HAVE HAD REPEATED PROBLEMS AND HAD TO BE REPLACED TWICE IN A PERIOD OF LESS THAN 24 MONTHS. THE CAR IS A 2004 MODEL AND HAS ONLY 43K MILES. THE FIRST TIME AROUND BOTH BEARINGS HAD TO BE REPLACED. THE SECOND TIME THE DRIVER SIDE BEARINGS ARE ROCKING AND WILL NEED TO BE REPLACED. *TR

NHTSA ODI #10262643

17,901 miles · Mar 18, 2009
Power Train

VEHICLE LUNGES FORWARD WHEN COMING TO A STOP AND STALLS WHEN ACCELERATING. YOU HAVE TO KEEP YOUR FOOT FIRMLY ON THE BRAKE WHEN STOPPING TO PREVENT THE SUDDEN FORWARD MOTION AND BE CAREFUL WHEN PULLING OUT INTO TRAFFIC BECAUSE OF THE STALL. THIS PROBLEM HAS BEEN ONGOING SINCE PURCHASING THE CAR IN JULY 2008 WITH ONLY 17,900 MIL…

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VEHICLE LUNGES FORWARD WHEN COMING TO A STOP AND STALLS WHEN ACCELERATING. YOU HAVE TO KEEP YOUR FOOT FIRMLY ON THE BRAKE WHEN STOPPING TO PREVENT THE SUDDEN FORWARD MOTION AND BE CAREFUL WHEN PULLING OUT INTO TRAFFIC BECAUSE OF THE STALL. THIS PROBLEM HAS BEEN ONGOING SINCE PURCHASING THE CAR IN JULY 2008 WITH ONLY 17,900 MILES ON THE CAR. IT IS NOW MARCH 2009 AND THE CAR HAS AROUND 29,000 MILES ON IT, WITH THE SAME PROBLEMS. THE PROBLEMS ARE NOT GETTING WORSE. *TR

NHTSA ODI #10262360

27,998 miles · Feb 17, 2009
Suspension

TL*THE CONTACT OWNS A 2004 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE LOWER CONTROL ARM BUSHINGS AND FRONT SUSPENSION MAKE NOISE WHILE DRIVING VARIOUS SPEEDS. IT FEELS AS IF HE IS DRIVING OVER BUMPS AND A STONE PAVEMENT. THE DEALER STATED THAT HE MUST PAY FOR THE REPAIR SO THE CONTACT TOOK IT TO A MECHANIC SHOP FOR REP…

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TL*THE CONTACT OWNS A 2004 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE LOWER CONTROL ARM BUSHINGS AND FRONT SUSPENSION MAKE NOISE WHILE DRIVING VARIOUS SPEEDS. IT FEELS AS IF HE IS DRIVING OVER BUMPS AND A STONE PAVEMENT. THE DEALER STATED THAT HE MUST PAY FOR THE REPAIR SO THE CONTACT TOOK IT TO A MECHANIC SHOP FOR REPAIR. THE FAILURE MILEAGE WAS 27,998. UPDATED 03/12/09. *LJ UPDATED 03/16/09. *JB

NHTSA ODI #10259119

68,000 miles · Feb 9, 2009
Exterior Lighting

CHRYSLER PT CRUISER MULTIFUNCTION SWITCH MALFUNCTIONS. FOG LIGHTS STAY ON EVEN WHEN KEY REMOVED FROM IGNITION. INTERNET SEARCH REVEALS THIS IS A VERY WELL KNOWN AND WIDESPREAD PROBLEM THAT CAN LEAD TO BURNED WIRES, BATTERY REPLACEMENT, ETC. *TR

NHTSA ODI #10258053

74,600 miles · Jan 7, 2009
Electrical SystemFire

TL*THE CONTACT OWNS A 2004 CHRYSLER PT CRUISER. WHILE DRIVING 35 MPH, THE CONTACT SMELLED AN ELECTRICAL BURNING SMELL COMING FROM THE INSTRUMENT PANEL. SHORTLY AFTERWARDS, THE INSTRUMENT PANEL INDICATORS STOPPED WORKING. THE CONTACT THEN SMELLED BURNING PLASTIC. THE CHRYSLER DEALER PULLED THE INSTRUMENT CLUSTER AND DISCOVERE…

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TL*THE CONTACT OWNS A 2004 CHRYSLER PT CRUISER. WHILE DRIVING 35 MPH, THE CONTACT SMELLED AN ELECTRICAL BURNING SMELL COMING FROM THE INSTRUMENT PANEL. SHORTLY AFTERWARDS, THE INSTRUMENT PANEL INDICATORS STOPPED WORKING. THE CONTACT THEN SMELLED BURNING PLASTIC. THE CHRYSLER DEALER PULLED THE INSTRUMENT CLUSTER AND DISCOVERED THAT THE CLUSTER CIRCUIT WAS BURNED. THE DEALER REPLACED THE INSTRUMENT CLUSTER WITH A NEW PART AND THEY RETAINED THE OLD PART. THE FAILURE MILEAGE WAS 74,600.

NHTSA ODI #10254109

55,000 miles · Dec 19, 2008
Engine And Engine Cooling

I TOOK MY 2004 CHRYSLER PT CRUISER IN TO HAVE THE MOTOR MOUNTS REPLACED AT 55,000 MILES, WHICH IS ONE OF MY COMPLAINTS, THE SHODY CONSTRUCTION OF THESE MOUNTS IS INSANE. WHEN INVESTIGATING THE MOUNTS MY MECHANIC SPOTTED A COOLANT LEAK WHICH HE TRACED TO A CRACK IN THE ENGINE BLOCK ITSELF. THE LEVEL OF CORROSION FROM THE LEAK IND…

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I TOOK MY 2004 CHRYSLER PT CRUISER IN TO HAVE THE MOTOR MOUNTS REPLACED AT 55,000 MILES, WHICH IS ONE OF MY COMPLAINTS, THE SHODY CONSTRUCTION OF THESE MOUNTS IS INSANE. WHEN INVESTIGATING THE MOUNTS MY MECHANIC SPOTTED A COOLANT LEAK WHICH HE TRACED TO A CRACK IN THE ENGINE BLOCK ITSELF. THE LEVEL OF CORROSION FROM THE LEAK INDICATED THE CRACK HAD BEEN THERE FOR A SUBSTANTIAL PERIOD OF TIME. DEALER DENIED ANY WARRANTY SERVICE FOR THE DEFECT. AT 32,000 MILES THE ROTORS NEEDED TO BE REPLACED DUE TO CHEAP MATERIAL CONSTRUCTION, THE ROTOR WERE ACTUALLY BOWING DUE TO THE CHEAP METAL USED IN THE MANUFACTURING OF THESE PARTS. THE MANUFACTURER DENIED WARRANTY SERVICE FOR THIS AS WELL. OVERALL THE 3 MAJOR COMPLAINTS I HAVE ARE FOR SHODY MOTOR MOUNTS, INFERIOR FRONT ROTOR CONSTRUCTION, AND DEFECTS IN ENGINE COMPONENTS LEADING TO A CRACKED BLOCK. *TR

NHTSA ODI #10252280

69,885 miles · Dec 1, 2008
Suspension

BOTH FRONT WHEEL BEARINGS FAILED AT LESS THAN 70,000 MILES, CAUSING EXCESSIVE WEAR ON TIE ROD ENDS, THAT COULD HAVE LED TO TIE ROD FAILURE AND LOSS OF VEHICLE CONTROL. THIS 2004 PT CRUISER WAS MAINTAINED UNDER THE CHRYSLER MAINTENANCE SCHEDULE WHICH BRINGS INTO QUESTION WHY BOTH FRONT WHEEL BEARINGS SHOULD FAIL AT THIS LOW A …

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BOTH FRONT WHEEL BEARINGS FAILED AT LESS THAN 70,000 MILES, CAUSING EXCESSIVE WEAR ON TIE ROD ENDS, THAT COULD HAVE LED TO TIE ROD FAILURE AND LOSS OF VEHICLE CONTROL. THIS 2004 PT CRUISER WAS MAINTAINED UNDER THE CHRYSLER MAINTENANCE SCHEDULE WHICH BRINGS INTO QUESTION WHY BOTH FRONT WHEEL BEARINGS SHOULD FAIL AT THIS LOW A MILEAGE. EITHER THE SCHEDULED MAINTENANCE WAS DONE IMPROPERLY AT SOME POINT IN TIME, OR THE BEARING ASSEMBLIES WERE DEFECTIVE. AT THIS TIME THERE ARE NO SERVICE LETTERS THAT ADDRESS THE PARTS MAINTENANCE OR REPLACEMENTS DUE TO WEAR, NORMAL OR OTHERWISE. *TR

NHTSA ODI #10250232

60,950 miles · Nov 18, 2008
Engine And Engine CoolingFire

TL*THE CONTACT OWNS A 2004 CHRYSLER PT CRUISER CONVERTIBLE. IMMEDIATELY AFTER PLACING FUEL IN THE VEHICLE, IT BEGAN SMOKING. WHILE DRIVING 45 MPH, THE RPM'S INCREASED TO APPROXIMATELY 6,000. WHEN THE CONTACT EASED UP ON THE ACCELERATOR PEDAL, THE VEHICLE STOPPED SMOKING AND THE RPM'S RETURNED TO NORMAL. THE VEHICLE WAS DRIVE…

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TL*THE CONTACT OWNS A 2004 CHRYSLER PT CRUISER CONVERTIBLE. IMMEDIATELY AFTER PLACING FUEL IN THE VEHICLE, IT BEGAN SMOKING. WHILE DRIVING 45 MPH, THE RPM'S INCREASED TO APPROXIMATELY 6,000. WHEN THE CONTACT EASED UP ON THE ACCELERATOR PEDAL, THE VEHICLE STOPPED SMOKING AND THE RPM'S RETURNED TO NORMAL. THE VEHICLE WAS DRIVEN TO THE DEALER AND THEY PERFORMED A DIAGNOSTIC. THE MECHANIC STATED THAT THE TURBO WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE VEHICLE HAS NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THE VIN WAS NOT RELATED TO ANY RECALLS; THEREFORE, THEY WERE NOT LIABLE FOR THE REPAIRS. THE CURRENT MILEAGE WAS 61,000 AND FAILURE MILEAGE WAS 60,950.

NHTSA ODI #10249158

46,000 miles · Oct 27, 2008
Steering

TL*THE CONTACT OWNS A 2004 CHRYSLER PT CRUISER. THE CONTACT HEARD A LOUD GRINDING NOISE IN THE STEERING COLUMN. HE TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT THE POWER STEERING HOSE NEEDED TO BE REPLACED AT THE COST OF $200. THE MANUFACTURER STATED THAT HIS VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 04V268000 (ST…

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TL*THE CONTACT OWNS A 2004 CHRYSLER PT CRUISER. THE CONTACT HEARD A LOUD GRINDING NOISE IN THE STEERING COLUMN. HE TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT THE POWER STEERING HOSE NEEDED TO BE REPLACED AT THE COST OF $200. THE MANUFACTURER STATED THAT HIS VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 04V268000 (STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS); THEREFORE, THEY WOULD NOT ASSUME FINANCIAL RESPONSIBILITY FOR THE REPAIR. HE HAS NOT HAD THE VEHICLE REPAIRED. THE FAILURE MILEAGE WAS 46,000 AND CURRENT MILEAGE WAS 50,647.

NHTSA ODI #10246842

96,000 miles · Oct 12, 2008
Exterior Lighting

DEFECTIVE MULTI-FUNCTION SWITCH ON CHRYSLER PT (2004) CAUSES FOG LIGHTS TO STAY ON, EVEN WHEN IGNITION IS TURNED OFF AND KEYS OUT, CAUSING BATTERY TO DRAIN AND DIE. *TR

NHTSA ODI #10245195

Official recalls

1

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.