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2003 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

189 reports with mileage · 69 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

22 crash reports15 fire reports14 injury reports

What owners actually said

258 reports
85,000 miles · Nov 24, 2009
Electrical SystemExterior Lighting

1. I GENERALLY DRIVE OUR 2003 CHRYSLER PT CRUISER WITH THE FOG LIGHTS ON DURING THE DAY, AND THE HEADLIGHTS AT NIGHT. THIS MEANS I WAS TURNING THE FOG LIGHT SWITCH ON THE TURN SIGNAL UNIT SEVERAL TIMES A DAY. 2. BEGINNING EARLY IN 2009 I EXPERIENCED TIMES WHEN THE FOG LIGHTS WOULD NOT TURN OFF WITH THE SWITCH WITHOUT A LOT OF C…

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1. I GENERALLY DRIVE OUR 2003 CHRYSLER PT CRUISER WITH THE FOG LIGHTS ON DURING THE DAY, AND THE HEADLIGHTS AT NIGHT. THIS MEANS I WAS TURNING THE FOG LIGHT SWITCH ON THE TURN SIGNAL UNIT SEVERAL TIMES A DAY. 2. BEGINNING EARLY IN 2009 I EXPERIENCED TIMES WHEN THE FOG LIGHTS WOULD NOT TURN OFF WITH THE SWITCH WITHOUT A LOT OF CYCLING, OR THE FOG LIGHTS WOULD TURN THEMSELVES ON WHEN THE DOOR CLOSED. THE VIBRATION OF THE VEHICLE MADE THAT HAPPEN. THEN, WHEN TRYING TO GET THE FOG LIGHTS TO TURN OFF, THE SWITCH BEGAN TO SMOKE. TURNING OFF THE CAR CLEARED THAT, SO I STOPPED USING THE FOG LIGHTS. THE TURN SIGNALS AND HEADLIGHT PORTION OF THE SWITCH WORKED FINE. 3. I CONTACTED THE CHRYSLER DEALERSHIP AND WAS TOLD THEY WERE OUT OF THE SWITCH. I THEN CONTACTED A LOCAL AUTO MAINTENANCE COMPANY I HAVE USED IN THE PAST AND TRUST. THEY QUOTED ME A BETTER SERVICE PRICE, AND THAT THE SWITCH WAS BACKORDERED. THERE WERE OVER 5000 SWITCHES ON BACKORDER AND IT WAS SIX MONTHS AFTER THE ORDER WAS PLACED BEFORE WE RECEIVED THE SWITCH AND HAD IT INSTALLED. MY CONCERN IS TWO FOLD: 1. THE 5000 MAY WELL HAVE BEEN THE TIP OF THE ICEBERG IN TERMS OF FAILURES, AND 2. IF I HAD NOT BEEN SITTING THERE, WOULD THE LIGHTS, AFTER COMING ON BY THEMSELVES HAVE CAUSE THE SWITCH TO ACTUALLY CATCH THE VEHICLE ON FIRE? I THOUGHT THAT THE BRIEF TIME I WAS SMOKE SHOULD HAVE BEEN ENOUGH TO BLOW THE FUSE, BUT IT DIDN'T. *TR

NHTSA ODI #10293383

88,000 miles · Sep 18, 2009
Air BagsCrashInjury

MY HUSBAND WAS DRIVING EAST BOUND WHEN HE WAS HIT T BONE AND EVENTUALLY LANDED HEAD ON INTO A TREE. THE AIRBAGS DID NOT DEPLOY. *TR

NHTSA ODI #10284535

35,000 miles · Aug 16, 2009
Exterior LightingVisibility

NHTSA 629139 EXTERIOR LIGHTING HEADLIGHTS, MOISTURE INSIDE VENTED HEADLAMP ASSEMBLY. HEADLIGHTS HAVE HARD WATER DEPOSITS ON INSIDE OF LAMP,WITH SUN EXPOSURE HAVE BECOME SO CORRODED THEY ARE NOT USABLE HAVE TO DRIVE WITH HIGH BEAMS ON. *TR

NHTSA ODI #10280581

122,000 miles · Jul 14, 2009
Electrical SystemExterior Lighting

HIGH BEAMS COMING ON WITHOUT BEING TURNED ON, AT FIRST ONCE OR TWICE A WEEK THEN EVERYDAY IT WOULD HAPPEN THEN EVERYTIME USING THE VEHICLE, THE HIGH BEAMS CAME ON AFTER I TURNED THEM OFF WHEN GETTING OUT OF MY CAR UPON RETURNING TO MY CAR WOULD NOT CRANK, THE HIGH BEAMS WHERE STILL ON, HAD TO GET MY CAR JUMPED STARTED, REMOVED T…

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HIGH BEAMS COMING ON WITHOUT BEING TURNED ON, AT FIRST ONCE OR TWICE A WEEK THEN EVERYDAY IT WOULD HAPPEN THEN EVERYTIME USING THE VEHICLE, THE HIGH BEAMS CAME ON AFTER I TURNED THEM OFF WHEN GETTING OUT OF MY CAR UPON RETURNING TO MY CAR WOULD NOT CRANK, THE HIGH BEAMS WHERE STILL ON, HAD TO GET MY CAR JUMPED STARTED, REMOVED THE FUSE AND HAVEN'T HAD THE HIGH BEAMS TO COME ON AGAIN, BUT I NEED MY HIGH BEAMS ESP. FOR LONG DISTANCE DRIVING THROUGH THE MOUNTAINS, THERE'S A SHORTAGE SOMEWHERE BETWEEN THE FUSE AND HIGH BEAMS LIGHTS. *TR

NHTSA ODI #10276775

146,000 miles · Jul 2, 2009
Fuel System, Gasoline

FUEL LINE ABRASION AND LEAKAGE ON FUEL LINE FROM FIREWALL TO FUEL RAIL. 2003 MPT CRUISER WITH 5 SPEED AND 146,000 MILES FUEL ABRADED THRU FIRE WALL INSULATION AND RUBBED WHILE THRU PROTECTIVE SLEEVE AND FUEL LINE FUEL LINE SPRAYED FUEL ALL OVER ENGINE, CONVERTER AND FIREWALL DRIVER NOTICED FUEL SMELL AND STOPPED CAR. *TR

NHTSA ODI #10275627

57,000 miles · May 28, 2009
Engine And Engine Cooling

REPEATED OVERHEATING DUE TO A PROBLEM WITH THE COOLING SYSTEM. ANTIFREEZE IS PROPERLY MIXED AND THE RESERVOIR IS FULL. ENGINE OVERHEATS AFTER ONLY A FEW MINUTES OF OPERATION. THERMOSTAT AND RADIATOR CAP HAVE BEEN REPLACED TO NO AVAIL. WHEN ENGINE IS SHUT OFF, GURGLING NOISE CAN BE HEARD FROM INSIDE THE CAR. RADIATOR WAS PRESSURE…

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REPEATED OVERHEATING DUE TO A PROBLEM WITH THE COOLING SYSTEM. ANTIFREEZE IS PROPERLY MIXED AND THE RESERVOIR IS FULL. ENGINE OVERHEATS AFTER ONLY A FEW MINUTES OF OPERATION. THERMOSTAT AND RADIATOR CAP HAVE BEEN REPLACED TO NO AVAIL. WHEN ENGINE IS SHUT OFF, GURGLING NOISE CAN BE HEARD FROM INSIDE THE CAR. RADIATOR WAS PRESSURE TESTED AND FOUND NO LEAKS. ANTIFREEZE SEEMS TO EVAPORATE CONSTANTLY CAUSING THE OVERHEATING ISSUE TO OCCUR AGAIN AFTER ADDITIONAL AMOUNTS OF ANTIFREEZE HAS BEEN ADDED. *TR

NHTSA ODI #10270163

40,054 miles · Apr 17, 2009
Suspension

THIS IS THE SECOND TIME, CONTROL ARMS HAVE TO BE REPLACED ON MY CAR. MAY 2007, MILEAGE 40,054, BOTH LOWER CONTROL ARM BUSHINGS WORN OUT/CONTROL ARM HOLE OBLONG: BOTH REPLACED. AGAIN TODAY, APRIL 2009, MILEAGE 55,000, CAR IS IN SHOP FOR SAME SERVICE. ALSO, APRIL 2008, MILEAGE 46,856 FRONT LEFT HUB BEARING FAILED, HAD TO BE REP…

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THIS IS THE SECOND TIME, CONTROL ARMS HAVE TO BE REPLACED ON MY CAR. MAY 2007, MILEAGE 40,054, BOTH LOWER CONTROL ARM BUSHINGS WORN OUT/CONTROL ARM HOLE OBLONG: BOTH REPLACED. AGAIN TODAY, APRIL 2009, MILEAGE 55,000, CAR IS IN SHOP FOR SAME SERVICE. ALSO, APRIL 2008, MILEAGE 46,856 FRONT LEFT HUB BEARING FAILED, HAD TO BE REPLACED. *TR

NHTSA ODI #10265725

92,000 miles · Apr 10, 2009
Electrical SystemFire

I PURCHASED A 2003 CHRYSLER PT CRUISER IN JULY 2008 IN OCT WE NOTICED LIGHTS FLICKERING HEADLIGHT SWITCH STARTED BURNING FOG LIGHTS CAME ON DIDN'T WORK BEFORE TOOK IT DODGE NEW SWITCH AND 22 PIN CONNECTOR . NEW PCM REPROGRAMMED IT STILL SAME PROBLEM LIGHTS FLICKER AND CHECK ENGINE LIGHT STAYS ON. *TR

NHTSA ODI #10264883

49,000 miles · Apr 9, 2009
Suspension

TWO PT CRUISERS, 02-03, BOTH NEEDING TIE RODS, CONTROL ARMS, WATTS LINKAGE, WHEEL BEARINGS AT AROUND OR LESS THEN 50,000 MILES. BASICALLY THE ENTIRE SUSPENSION NEEDED TO BE REPLACED. THIS IS UNHEARD OF. *TR

NHTSA ODI #10264781

Mileage unknown · Mar 16, 2009
Suspension

WE BOUGHT OUR 2003 PT GT CRUISER IN JAN.2004 WITH 600 MILES ON IT. AT 36,000 MILES THE FRONT WHEEL BEARINGS HAD TO BE REPLACED ( AT OUR EXPENSE) FOR THE FIRST TIME. DEALER ( PRESTON OF WARREN, OHIO ) SAID IT WASN'T COVERED UNDER WARRANTY. THEY WERE REPLACED AGAIN AT 45,000 MILES, AND 6 MORE TIMES SINCE THEN. THEY ARE AGAIN NEEDI…

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WE BOUGHT OUR 2003 PT GT CRUISER IN JAN.2004 WITH 600 MILES ON IT. AT 36,000 MILES THE FRONT WHEEL BEARINGS HAD TO BE REPLACED ( AT OUR EXPENSE) FOR THE FIRST TIME. DEALER ( PRESTON OF WARREN, OHIO ) SAID IT WASN'T COVERED UNDER WARRANTY. THEY WERE REPLACED AGAIN AT 45,000 MILES, AND 6 MORE TIMES SINCE THEN. THEY ARE AGAIN NEEDING REPLACED FOR THE NINTH TIME.I ALSO REPLACED TIERODS AND BUSHINGS ONCE, AND HUBS TWICE. I HAVE READ HUNDREDS OF ONLINE POSTS FROM OTHER PT OWNERS WITH STRIKINGLY SIMILAR STORIES WHICH PROMPTED ME TO FILE THIS COMPLAINT. *TR

NHTSA ODI #10262026

Official recalls

2

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

03V076000 · Power Train:clutch Assembly

Mar 10, 2003

ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC.

Consequence & remedy

Consequence: IF THIS OCCURS, THE CLUTCH MAY NOT DISENGAGE WHEN THE CLUTCH PEDAL IS DEPRESSED.

Remedy: DEALERS WILL REPLACE THE FLYWHEEL AND CLUTCH ASSEMBLIES WITH THE UPDATED DESIGN PARTS. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.