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2003 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

189 reports with mileage · 69 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

22 crash reports15 fire reports14 injury reports

What owners actually said

258 reports
69,000 miles · Feb 19, 2008
Suspension

I JUST FOUND OUT THAT I HAVE TO REPLACE BOTH THE RIGHT AND LEFT FRONT HUB BEARINGS ON MY 2003 PT CRUISER. THE DEALERSHIP IS CHARGING ME $600 TO DO THE JOB. I HAVE 69K MILES ON THE CAR AND CHRYSLER SAYS IT IS NORMAL WEAR AND TEAR AND IS NOT COVERED UNDER THE 7/70K WARRANTY....SO I SEARCHED THE INTERNET AND TO MY SURPRISE I FOUND …

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I JUST FOUND OUT THAT I HAVE TO REPLACE BOTH THE RIGHT AND LEFT FRONT HUB BEARINGS ON MY 2003 PT CRUISER. THE DEALERSHIP IS CHARGING ME $600 TO DO THE JOB. I HAVE 69K MILES ON THE CAR AND CHRYSLER SAYS IT IS NORMAL WEAR AND TEAR AND IS NOT COVERED UNDER THE 7/70K WARRANTY....SO I SEARCHED THE INTERNET AND TO MY SURPRISE I FOUND OUT I AM NOT THE ONLY PT CRUISER OWNER WITH THIS PROBLEM....I SEARCHED FOR FRONT HUB BEARINGS FOR A PT CRUISER AND FOUND MANY COMPLAINTS ABOUT THE DEFECTIVE BEARINGS....THE BEARINGS ARE SUPPOSED TO BE A SEALED BEARING AND NEVER REQUIRE MAINTENANCE....THIS IS A SAFETY ISSUE AND NEEDS TO BE ADDRESSED BY CHRYSLER BY ISSUING A RECALL AND PAY TO FIXED THE PROBLEM...AND REPAY THE CUSTOMERS WHO HAD TO HAVE THE BEARINGS REPLACED.... THE DEALERSHIP EVEN STATED TO ME THAT IT WAS A SAFETY HAZARD AND THE BEARINGS NEEDED REPLACEMENT....WITH ONLY 69K MILES ON THE CAR AND OTHERS WITH FEWER MILES THIS SHOULD NOT HAPPEN ON A NEW CAR...MYSELF AND MY FAMILY WAS NOT INJURED BY AN ACCIDENT , BUT I WONDER HOW MANY PEOPLE HAVE BEEN INJURED FROM THIS DEFECT???....ANY HELP WOULD GREATLY BE APPRECIATED....THANK YOU MICHAEL G KELLY *TR

NHTSA ODI #10218524

42,000 miles · Feb 19, 2008
Wheels

TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THAT ALL OF THE ORIGINAL RIMS ARE RUSTING AND FLAKING ON THE INSIDE. THE RIMS DESTROY ANY TIRE THAT IS PLACED ON THE VEHICLE. THE DEALER STATED THAT NOTHING COULD BE DONE. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE WAS 62,000 AND FAILURE MILEAGE WAS …

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TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THAT ALL OF THE ORIGINAL RIMS ARE RUSTING AND FLAKING ON THE INSIDE. THE RIMS DESTROY ANY TIRE THAT IS PLACED ON THE VEHICLE. THE DEALER STATED THAT NOTHING COULD BE DONE. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE WAS 62,000 AND FAILURE MILEAGE WAS 42,000.

NHTSA ODI #10218508

Mileage unknown · Feb 8, 2008
Suspension

BOTH FRONT BEARINGS FAILING IN 2003 PT CRUISER...HAVE BEEN GETTING PROGRESSIVELY WORSE OVER THE PAST YEAR. *TR

NHTSA ODI #10217461

Mileage unknown · Feb 4, 2008
Suspension

I READ ON THE INTERNET THAT A GREAT DEAL OF OWNERS OF CHRYSLER PT CRUISERS HAVE HAD PROBLEMS SIMILAR TO MINE. MY 2003 HAS ONLY 50,000 KM. (NOT MILES) AND I HAVE TO REPLACE THE WHEEL BEARINGS. THIS SEEMS MUCH TOO SOON TO REPLACE SUCH AN ITEM. *TR

NHTSA ODI #10216914

71,375 miles · Jan 19, 2008
Suspension

FRONT WHEEL BEARINGS FAILED AT 71,000 MILES. *TR

NHTSA ODI #10215439

Mileage unknown · Jan 19, 2008
Electrical SystemExterior Lighting

THIS PROBLEM STARTED IN THE SPRING OF 2006. ALTHOUGH I DIDN'T KNOW IT AT THE TIME, THE FOG LIGHTS CAME ON BY THEMSELVES WHILE JUST SITTING IN THE PARKING LOT OR AT HOME. NO WARNING, SO I DIDN'T KNOW UNTIL I WENT TO START THE CAR AND THE BATTERY WAS DEAD. SINCE THIS WAS INTERMITTENT, NO LIGHTS ON THE DASH ADVISING ME THE FOG L…

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THIS PROBLEM STARTED IN THE SPRING OF 2006. ALTHOUGH I DIDN'T KNOW IT AT THE TIME, THE FOG LIGHTS CAME ON BY THEMSELVES WHILE JUST SITTING IN THE PARKING LOT OR AT HOME. NO WARNING, SO I DIDN'T KNOW UNTIL I WENT TO START THE CAR AND THE BATTERY WAS DEAD. SINCE THIS WAS INTERMITTENT, NO LIGHTS ON THE DASH ADVISING ME THE FOG LIGHTS WERE ON AND DURING DAYLIGHT HOURS, I NEVER NOTICED THAT THE FOG LIGHTS WERE ON. AFTER SEVERAL TIMES OF THIS HAPPENING. THIS CAUSED ME TO REPLACE THE BATTERY. WHILE REPLACING THE BATTERY I NOTICED THAT THE ORIGINAL CABLES HAD INFERIOR BATTERY CONNECTOR LEADS. THE CABLES CONNECTORS WERE MOSTLY EATEN THROUGH CAUSING ME TO HAVE TO REPLACE THEM. (I NOTICED THAT WHEN I GOT THE NEW LEADS THAT THE CONNECTORS WERE OF A BETTER MATERIAL). DUE TO THIS NOT HAVING ANY RIME OR REASON AS TO WHY THE BATTERY KEPT GOING DEAD AND NO ONE HAD ANY IDEA WHY THIS WAS HAPPENING I SIMPLY HAD TO WAIT UNTIL I DISCOVERED THE CAUSE. IN DEC 2007 I WENT TO START THE CAR AND SURE ENOUGH THE BATTERY WAS DEAD. HOWEVER THIS TIME WHEN I JUMPED THE BATTERY THE FOG LIGHT ON THE DASH STAYED ON AND THAT IS WHEN I FOUND THE PROBLEM. I WAS UNABLE TO TURN THEM OFF SINCE THE SWITCH WAS ALREADY IN THE OFF POSITION. MY ONLY RECOURSE WAS TO REMOVE THE FOG LIGHT FUSE. SINCE REMOVING THE FOG LIGHT FUSE I HAVE HAD NO FURTHER ISSUES TO DATE. I STILL DO NOT KNOW THE CAUSE OR THE CURE SO, I LOGGED ON TO THIS SITE TO LOOK FOR A SERVICE BULLETIN OR INFORMATION TO TELL ME THAT AND HERE I AM. THE MILEAGE ON THE VEHICLE WHEN THIS WHOLE STUFF STARTED WAS APPROX 36,000 AND IT NOW HAS 42000 MILES ON IT. *TR

NHTSA ODI #10215431

103,425 miles · Jan 15, 2008
Service Brakes, HydraulicVehicle Speed Control

WHILE DRIVING WITH CRUISE CONTROL ON I TRIED TO PRESS THE BRAKE PEDAL WHICH WOULD NOT MOVE. I HAD TO DISENGAGE THE CRUISE CONTROL WITH THE HAND CONTROL. THIS IS THE THIRD TIME I HAVE HAD THIS HAPPEN. THE BRAKE PEDAL IS FROZEN IN PLACE AND WILL NOT MOVE WITH ANY AMOUNT OF FORCE. AFTER DISENGAGING AND RE-ENGAGING THE CRUISE CONTRO…

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WHILE DRIVING WITH CRUISE CONTROL ON I TRIED TO PRESS THE BRAKE PEDAL WHICH WOULD NOT MOVE. I HAD TO DISENGAGE THE CRUISE CONTROL WITH THE HAND CONTROL. THIS IS THE THIRD TIME I HAVE HAD THIS HAPPEN. THE BRAKE PEDAL IS FROZEN IN PLACE AND WILL NOT MOVE WITH ANY AMOUNT OF FORCE. AFTER DISENGAGING AND RE-ENGAGING THE CRUISE CONTROL, THE BRAKES BEGIN TO WORK AGAIN. *TR

NHTSA ODI #10214859

30,234 miles · Jan 8, 2008
Steering

TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE STEERING RACK ON HIS VEHICLE MALFUNCTIONED. HIS WIFE STOPPED AT A STOP SIGN AND EXPERIENCED EXTREME DIFFICULTY WHEN ATTEMPTING TO MAKE A TURN. THE VEHICLE WAS DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 30,234. UPDATED 03/13/08. …

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TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE STEERING RACK ON HIS VEHICLE MALFUNCTIONED. HIS WIFE STOPPED AT A STOP SIGN AND EXPERIENCED EXTREME DIFFICULTY WHEN ATTEMPTING TO MAKE A TURN. THE VEHICLE WAS DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 30,234. UPDATED 03/13/08. *LJ THE STEERING GEAR WAS REPLACED.

NHTSA ODI #10214180

45,000 miles · Dec 13, 2007
Engine And Engine CoolingPower TrainSteering

2003 CHRYSLER PT CRUISER WITH DEFECTED CONTROL ARM BUSHINGS. CONSUMER STATED THAT THE BUSHINGS ARE WEARING PREMATURELY. *KB THE CONSUMER STATED HE HAS HAD PROBLEMS WITH THE TRANSMISSION, STEERING COLUMN, FRONT BEARING AND WATER PUMP. *JB

NHTSA ODI #10212754

Mileage unknown · Sep 19, 2007
Visibility

THE DRIVER'S SIDE FIXED REAR QUARTER GLASS FLEW OFF THE WINDOW WHILE DRIVING ON THE INTERSTATE. I CONTACTED DAIMLER CHRYSLER TO SEE ABOUT ASSISTANCE BECAUSE THEY RECALLED 2005 / 2006 PT CRUISERS FOR THIS VERY PROBLEM. THEY TOLD ME SORRY VEHICLE IS OUT OF WARRANTY. WELL OF COURSE IT IS, BUT GOSH ARE WINDOW'S SUPPOSED TO FLY OF…

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THE DRIVER'S SIDE FIXED REAR QUARTER GLASS FLEW OFF THE WINDOW WHILE DRIVING ON THE INTERSTATE. I CONTACTED DAIMLER CHRYSLER TO SEE ABOUT ASSISTANCE BECAUSE THEY RECALLED 2005 / 2006 PT CRUISERS FOR THIS VERY PROBLEM. THEY TOLD ME SORRY VEHICLE IS OUT OF WARRANTY. WELL OF COURSE IT IS, BUT GOSH ARE WINDOW'S SUPPOSED TO FLY OFF THE CAR??? NO!!!!! JUST FIX IT. *TR

NHTSA ODI #10203408

Official recalls

2

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

03V076000 · Power Train:clutch Assembly

Mar 10, 2003

ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC.

Consequence & remedy

Consequence: IF THIS OCCURS, THE CLUTCH MAY NOT DISENGAGE WHEN THE CLUTCH PEDAL IS DEPRESSED.

Remedy: DEALERS WILL REPLACE THE FLYWHEEL AND CLUTCH ASSEMBLIES WITH THE UPDATED DESIGN PARTS. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.