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2003 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

189 reports with mileage · 69 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

22 crash reports15 fire reports14 injury reports

Suspension complaints

35 reports
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53,000 miles · Mar 10, 2009
Suspension

I HAVE A 2003 PT CRUISER, I HAVE 53,000 MILES ON THIS CAR, AND THE CONTROL ARMS NEED TO BE REPLACED. I HAVE GONE TO THE CHYRSLER FORUMS, AND THERE IS A LOT OF COMPLAINTS BY ALOT OF OWNERS OF CHRYSLER HAVING THE SAME EXACT PROBLEMS. SOME WITH LESS MILES THAN MINE. CHRYSLER NEEDS TO STEP UP TO THE PLATE AND RECALL THIS PART. THA…

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I HAVE A 2003 PT CRUISER, I HAVE 53,000 MILES ON THIS CAR, AND THE CONTROL ARMS NEED TO BE REPLACED. I HAVE GONE TO THE CHYRSLER FORUMS, AND THERE IS A LOT OF COMPLAINTS BY ALOT OF OWNERS OF CHRYSLER HAVING THE SAME EXACT PROBLEMS. SOME WITH LESS MILES THAN MINE. CHRYSLER NEEDS TO STEP UP TO THE PLATE AND RECALL THIS PART. THANKS, DARLENE SMITH *TR

NHTSA ODI #10261489

38,000 miles · Mar 5, 2009
Engine And Engine CoolingSuspension

LOWER FRONT CONTROL ARM BUSHINGS AND FRONT WHEEL BEARINGS WENT BAD AT 38,000 MILES. 2 WATER PUMPS WENT BAD ON THE CAR AND CAR ONLY HAS 38,000 MILES ON IT. CAMSHAFT SENSOR WENT BAD WITH ONLY 25,000 MILES ON IT. OIL PAN ON ENGINE STARTED LEAKING WHEN CAR HAD 17,000 MILES ON IT. *TR

NHTSA ODI #10260879

45,000 miles · Jan 23, 2009
Suspension

I OWN TWO PT CRUISERS, BOTH HAVE HAD CONTROL ARM BUSHING FAILURES AT 45K MILES. THIS IS A KNOWN PROBLEM TO CHRYSLER, ALL OVER INTERNET, FAILURES AT EARLIER MILEAGE AS WELL. THEY DO NOTHING. $650/CAR TO REPLACE CONTROL ARM. *TR

NHTSA ODI #10256065

30,000 miles · Dec 4, 2008
StructureSuspensionCrash

I JUST FOUND A RECALL ON MY PT CRUISER ON THE WEB AND I HAVEN'T GOTTEN A NOTICE TO DATE. I TOOK MY CAR BACK TO THE DEALER MANY TIMES TO COMPLAIN ABOUT THE PROBLEM AND I THINK THEY KNEW ABOUT THE RECALLS. MY PROBLEMS WITH MY CAR ARE PROBLEMS RELATED TO THE RECALL ISSUES. *TR

NHTSA ODI #10250778

60,000 miles · Oct 23, 2008
SteeringSuspension

TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT CONTINUED TO HEAR A CLUNKING NOISE AND STATED THAT THE VEHICLE WOULD "GET AWAY FROM HER" WHILE DRIVING VARIOUS SPEEDS ON THE HIGHWAY. THE DEALER REPAIRED THE TIRE, BUT AN INDEPENDENT MECHANIC STATED THAT CONTROL ARM BUSHINGS AND TIE ROD END REPAIRS WERE COMMON. THE …

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TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT CONTINUED TO HEAR A CLUNKING NOISE AND STATED THAT THE VEHICLE WOULD "GET AWAY FROM HER" WHILE DRIVING VARIOUS SPEEDS ON THE HIGHWAY. THE DEALER REPAIRED THE TIRE, BUT AN INDEPENDENT MECHANIC STATED THAT CONTROL ARM BUSHINGS AND TIE ROD END REPAIRS WERE COMMON. THE DEALER OFFERED TO REPAIR THE VEHICLE AT THE COST OF MORE THAN $600. THEY ALSO STATED THAT A FRONT END ALIGNMENT WOULD BE NEEDED FOLLOWING THE REPAIRS. THE FAILURE MILEAGE WAS 60,000 AND CURRENT MILEAGE WAS 65,000. UPDATED 11/17/08 *CN UPDATED 11/24/08. *JB

NHTSA ODI #10246495

38,300 miles · Sep 4, 2008
Suspension

TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT FELT ROUGHNESS AND VIBRATING. THE VEHICLE WAS NOT OPERATING PROPERLY. THERE WERE NO PRIOR WARNINGS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND IT WAS DISCOVERED THAT THE FRONT END CONTROL ARM BUSHINGS FAILED. THE VEHICL…

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TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT FELT ROUGHNESS AND VIBRATING. THE VEHICLE WAS NOT OPERATING PROPERLY. THERE WERE NO PRIOR WARNINGS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND IT WAS DISCOVERED THAT THE FRONT END CONTROL ARM BUSHINGS FAILED. THE VEHICLE WAS REPAIRED FOR THE MALFUNCTION. THE FAILURE MILEAGE WAS 39,300 AND CURRENT MILEAGE WAS 39,330.

NHTSA ODI #10240960

60,000 miles · Jun 1, 2008
Suspension

2003 PT CRUISER GT 2.4L 96K MILES STARTED TO NOTICE TIRE TREAD PROBLEMS AT 40K. THOUGHT IT WAS A BAD ALIGNMENT FROM NTB AND THEY DID ANOTHER ALIGNMENT FOR NOW CHARGE. 10K LATER AND I AM HAVING TIRES REPLACED AGAIN! ALSO HEAR ALIGNMENT PROBLEMS AND KNOCKING COMING FROM THE FRONT END. TOOK IT IN AND SERVICE TECH RECOMMENDED ALI…

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2003 PT CRUISER GT 2.4L 96K MILES STARTED TO NOTICE TIRE TREAD PROBLEMS AT 40K. THOUGHT IT WAS A BAD ALIGNMENT FROM NTB AND THEY DID ANOTHER ALIGNMENT FOR NOW CHARGE. 10K LATER AND I AM HAVING TIRES REPLACED AGAIN! ALSO HEAR ALIGNMENT PROBLEMS AND KNOCKING COMING FROM THE FRONT END. TOOK IT IN AND SERVICE TECH RECOMMENDED ALIGNMENT AND FRONT DRIVER SIDE BEARING BE REPLACED. HE ADD THE BUSHINGS ON THE DRIVER SIDE CONTROL ARM WAS GOING BAD BUT NOT NECESSARY FOR IMMEDIATE REPLACEMENT. I HAD THE FRONT BEARING REPLACED AND ALIGNMENT DONE. FRONT DRIVERS SIDE BEARING WENT BAD AGAIN BUT ON BOTH SIDES IN THE FRONT AT 88K. NOW I AM BEING TOLD FROM THE CHRYLSER DEALER THAT HUB AND BEARING IN THE FRONT ON BOTH SIDES NEED TO BE REPLACED. 600 BUCKS. JUST SPENT 500 ON NEW TIRES AND I STILL HEAR KNOCKING ON CONTROL ARM. LONG STORY SHORT....THE LOWER CONTROL ARMS WILL NEED TO BE REPLACE ON BOTH SIDES (FRONT), FOLLOWED BY HUB AND BEARING ON BOTH SIDES (FRONT), FOLLOWED BY AN ALIGNMENT OF THE VEHICLE. DOING RESEARCH ONLINE, THERE ARE HUNDREDS OF SPECIFIC COMPLAINTS DEALING WITH THE CONTROL ARM BUSHINGS AND/OR BEARINGS GOING BAD AT 15,000 MILES AND UP ON THE 03 GT PT CRUISER 2.4L. CHRYSLER DOES NOTHING FOR THE CONSUMER IN EVERY CASE HENCE THE COMPLAINTS TO FORUMS AND NHTSA.GOV. TO SAY THE LEAST, THIS SHOULD BE ADDRESSED DAIMLER CHRYSLER AND FIXED BY THEIR EXPENSE. *TR

NHTSA ODI #10229461

60,000 miles · May 9, 2008
Suspension

PT CRUISER LOWER CONTROL ARM BUSHINGS NEED REPLACING AT 60K MILES. HAVE BEEN TOLD BY MECHANIC THAT THIS IS A COMMON PROBLEM WITH THIS MODEL AND COULD CAUSE LOSS OF CONTROL OF VEHICLE, ADDED WEAR TO BRAKES AND TIRES, SCRAPING OF FRONT END OF CAR ON PAVEMENT. *TR

NHTSA ODI #10227143

69,000 miles · Feb 19, 2008
Suspension

I JUST FOUND OUT THAT I HAVE TO REPLACE BOTH THE RIGHT AND LEFT FRONT HUB BEARINGS ON MY 2003 PT CRUISER. THE DEALERSHIP IS CHARGING ME $600 TO DO THE JOB. I HAVE 69K MILES ON THE CAR AND CHRYSLER SAYS IT IS NORMAL WEAR AND TEAR AND IS NOT COVERED UNDER THE 7/70K WARRANTY....SO I SEARCHED THE INTERNET AND TO MY SURPRISE I FOUND …

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I JUST FOUND OUT THAT I HAVE TO REPLACE BOTH THE RIGHT AND LEFT FRONT HUB BEARINGS ON MY 2003 PT CRUISER. THE DEALERSHIP IS CHARGING ME $600 TO DO THE JOB. I HAVE 69K MILES ON THE CAR AND CHRYSLER SAYS IT IS NORMAL WEAR AND TEAR AND IS NOT COVERED UNDER THE 7/70K WARRANTY....SO I SEARCHED THE INTERNET AND TO MY SURPRISE I FOUND OUT I AM NOT THE ONLY PT CRUISER OWNER WITH THIS PROBLEM....I SEARCHED FOR FRONT HUB BEARINGS FOR A PT CRUISER AND FOUND MANY COMPLAINTS ABOUT THE DEFECTIVE BEARINGS....THE BEARINGS ARE SUPPOSED TO BE A SEALED BEARING AND NEVER REQUIRE MAINTENANCE....THIS IS A SAFETY ISSUE AND NEEDS TO BE ADDRESSED BY CHRYSLER BY ISSUING A RECALL AND PAY TO FIXED THE PROBLEM...AND REPAY THE CUSTOMERS WHO HAD TO HAVE THE BEARINGS REPLACED.... THE DEALERSHIP EVEN STATED TO ME THAT IT WAS A SAFETY HAZARD AND THE BEARINGS NEEDED REPLACEMENT....WITH ONLY 69K MILES ON THE CAR AND OTHERS WITH FEWER MILES THIS SHOULD NOT HAPPEN ON A NEW CAR...MYSELF AND MY FAMILY WAS NOT INJURED BY AN ACCIDENT , BUT I WONDER HOW MANY PEOPLE HAVE BEEN INJURED FROM THIS DEFECT???....ANY HELP WOULD GREATLY BE APPRECIATED....THANK YOU MICHAEL G KELLY *TR

NHTSA ODI #10218524

Mileage unknown · Feb 8, 2008
Suspension

BOTH FRONT BEARINGS FAILING IN 2003 PT CRUISER...HAVE BEEN GETTING PROGRESSIVELY WORSE OVER THE PAST YEAR. *TR

NHTSA ODI #10217461

Official recalls

2

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

03V076000 · Power Train:clutch Assembly

Mar 10, 2003

ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC.

Consequence & remedy

Consequence: IF THIS OCCURS, THE CLUTCH MAY NOT DISENGAGE WHEN THE CLUTCH PEDAL IS DEPRESSED.

Remedy: DEALERS WILL REPLACE THE FLYWHEEL AND CLUTCH ASSEMBLIES WITH THE UPDATED DESIGN PARTS. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.