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2003 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

189 reports with mileage · 69 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

22 crash reports15 fire reports14 injury reports

Engine And Engine Cooling complaints

29 reports
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48,780 miles · Jan 22, 2005
Engine And Engine Cooling

1/30/03,ENGINE CHECK LIGHT CAME ON,STARTED RUNNING ROUGH. PROBLEM WAS CRANK SENSOR, IT WAS REPLACED,IT TOOK 3 DAYS, NO PART IN STOCK. 1/21/05, ENGINE CHECK LIGHT CAME ON AGAIN. I CALLED THE DEALER SERVICE CENTER,WAS ASKED IF LIGHT WAS FLASHING, IF NOT YOU CAN DRIVE, IF FLASHES BRING IN. IM OUT OF WARRANTY THIS NEEDS TO BE FIXED,…

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1/30/03,ENGINE CHECK LIGHT CAME ON,STARTED RUNNING ROUGH. PROBLEM WAS CRANK SENSOR, IT WAS REPLACED,IT TOOK 3 DAYS, NO PART IN STOCK. 1/21/05, ENGINE CHECK LIGHT CAME ON AGAIN. I CALLED THE DEALER SERVICE CENTER,WAS ASKED IF LIGHT WAS FLASHING, IF NOT YOU CAN DRIVE, IF FLASHES BRING IN. IM OUT OF WARRANTY THIS NEEDS TO BE FIXED, IT MAKES NO SENSE. WHAT HAPPENS IN 2 YEARS? WILL THE SAME THING HAPPEN AGAIN? IT WILL BE IN THE SHOP ON 1/23/05. I HOPE I DON'T HAVE THIS PROBLEM AGAIN, WE LIKE TO TRAVEL TO FLORIDA, I DON'T NEED A BREAK-DOWN LIKE THIS ON MY WAY DOWN THERE. THANK YOU FOR YOUR HELP AND CONSIDERATION IN THIS MATTER. HOWARD H. HEROLD *JB

NHTSA ODI #10107732

Mileage unknown · Jan 7, 2005
Engine And Engine Cooling

VEHICLE TENDS TO MAKE NOISE AND RUMBLE FROM THE ENGINE LIKE IT IS GOING TO STALL WHEN STARTED OR IS MOVING. DEALER CHANGED SPARK PLUGS 3 TIMES, BUT THE PROBLEM RECURRED. *AK *NM

NHTSA ODI #10102063

10,362 miles · Dec 1, 2004
Engine And Engine Cooling

THE CONSUMER STATED THE SPARK PLUGS CONTINUED TO BURN OUT. IT WAS ALWAYS SPARK PLUG #1. THE CONSUMER HAS TAKEN THE VEHICLE BACK TO THE DEALER ON 4 SEPARATE OCCASIONS FOR THIS DEFECT. THE OWNER ALSO STATED THAT THE SPARK PLUGS HAVE BEEN RE-WIRED AND THE FUEL INJECTOR WAS REPLACED IN MARCH 2004, THIS HAPPENED AFTER THE SECOND V…

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THE CONSUMER STATED THE SPARK PLUGS CONTINUED TO BURN OUT. IT WAS ALWAYS SPARK PLUG #1. THE CONSUMER HAS TAKEN THE VEHICLE BACK TO THE DEALER ON 4 SEPARATE OCCASIONS FOR THIS DEFECT. THE OWNER ALSO STATED THAT THE SPARK PLUGS HAVE BEEN RE-WIRED AND THE FUEL INJECTOR WAS REPLACED IN MARCH 2004, THIS HAPPENED AFTER THE SECOND VISIT TO THE DEALER. *JB THE VEHICLE ACTED AS THOUGH IT WASN'T GETTING ANY GAS. THE VEHICLE WOULD BUCK AT RED LIGHTS AND OR STOP SIGNS WITH A DIFFICULT TIME CONTINUING TO DRIVE. THE CHECK ENGINE LIGHT HAD COME ON AND THE VEHICLE EXPERIENCED ROUGH IDLE. *SC

NHTSA ODI #10097126

Mileage unknown · Oct 1, 2004
Engine And Engine Cooling

WHILE DRIVING VEHICLE STALLED. CONSUMER RESTARTED VEHICLE TEN MINUTES LATER. THEN, VEHICLE JERKED AND STALLED. CONSUMER HAD THE VEHICLE TOWED TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT ENGINE NEEDED TO BE REPLACED. *AK

NHTSA ODI #10094911

14,737 miles · Sep 3, 2004
Engine And Engine Cooling

CONSUMER NOTICED EXCESSIVE AMOUNT OF OIL IN THE AIR FILTER BOX, AND AN OIL STAINED FILTER. THE OIL PRESSURE LIGHT CAME ON INTERMITTENTLY, BACK SOOT ON THE TAIL PIPE, AND THERE WAS A DISTINGUISHED MECHANICAL KNOCKING NOISE COMING FROM THE ENGINE AT IDLE. VEHICLE HAD BEEN IN REPAIR SHOP 3 TIMES. ON THE THIRD TIME THE OIL PRESS…

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CONSUMER NOTICED EXCESSIVE AMOUNT OF OIL IN THE AIR FILTER BOX, AND AN OIL STAINED FILTER. THE OIL PRESSURE LIGHT CAME ON INTERMITTENTLY, BACK SOOT ON THE TAIL PIPE, AND THERE WAS A DISTINGUISHED MECHANICAL KNOCKING NOISE COMING FROM THE ENGINE AT IDLE. VEHICLE HAD BEEN IN REPAIR SHOP 3 TIMES. ON THE THIRD TIME THE OIL PRESSURE SENSOR WAS REPLACED, BUT THE KNOCKING NOISE AND EXCESSIVE OIL PROBLEM WAS STILL PRESENT. UPON INVESTIGATION OF THE PROBLEM, CONSUMER FOUND THAT AN IMPROPER MACHINE PART, THAT WAS RELATED TO THE VALVE TRAIN/CAMP SHAFT, CAUSED THE PROBLEM. BUT, MANUFACTURER DIDN'T HAVE A SOLUTION FOR IT. IF THIS PART FAILED WHILE DRIVING AT HIGHWAY SPEEDS IT COULD RESULT IN ENGINE FAILURE FOLLOWED BY RAPID DECELERATION WHICH COULD RESULT IN AN ACCIDENT. THIS VEHICLE WAS EQUIPPED WITH TRACTION CONTROL.*AK

NHTSA ODI #10090391

22,000 miles · Jul 26, 2004
Engine And Engine Cooling

WHILE DRIVING ENGINE LIGHT ILLUMINATED AND STAYED ON THE REMAINDER OF THE TIME THAT VEHICLE WAS BEING OPERATED. DEALERSHIP WILL BE NOTIFIED. *AK

NHTSA ODI #10083604

Mileage unknown · Jun 25, 2004
Engine And Engine Cooling

WHILE DRIVING AT AN UNDETERMINED SPEED VEHICLE STALLED, CAUSING THE CONSUMER TO DRIFT OFF THE ROAD. CONSUMER HAD THE VEHICLE TOWED TO THE DEALER FOR INSPECTION. *AK

NHTSA ODI #10079955

Mileage unknown · Nov 24, 2003
Electrical SystemEngine And Engine Cooling

PURCHASED 2003 PT CRUISER IN OCT 02. MARCH 03- CHECK ENGINE LIGHT CAME ON AND ENGINE IDLED VERY ROUGH. BROUGHT IT IN AND THEY SAID IT HAD A CRACKED SPARK PLUG. FIXED? NO... JUNE 03 CHECK ENGINE LIGHT CAME ON AND IT IDLED VERY ROUGH. BROUGHT IT IN AND THEY SAID IT NEEDED A NEW ALTERNATOR. FIXED? NO. SAME THING IS HAPPENING A…

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PURCHASED 2003 PT CRUISER IN OCT 02. MARCH 03- CHECK ENGINE LIGHT CAME ON AND ENGINE IDLED VERY ROUGH. BROUGHT IT IN AND THEY SAID IT HAD A CRACKED SPARK PLUG. FIXED? NO... JUNE 03 CHECK ENGINE LIGHT CAME ON AND IT IDLED VERY ROUGH. BROUGHT IT IN AND THEY SAID IT NEEDED A NEW ALTERNATOR. FIXED? NO. SAME THING IS HAPPENING AGAIN. CHECK ENGINE LIGHT IS ON AND IT IS IDLING VERY ROUGH. *LA

NHTSA ODI #10047491

1,765 miles · Aug 20, 2003
Engine And Engine Cooling

VEHICLE IS A NEW 2003 PT-TURBO GT W/AUTO STICK, AIR, ETC. VEHICLE IS THE VERY FIRST NEW VEHICLE THAT MY WIFE HAS EVER OWNED. I BOUGHT IT FOR HER AS A XMAS GIFT IN DEC., 2002. SINCE FEBRUARY 2003, THE VEHICLE CONTINUES TO OVERHEAT. IT HAS HAD NUMEROUS PARTS REPLACED FROM THEROMSTAT/COOLING FAN AND ITS THEROMSTAT SWITCH, TRANS-COO…

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VEHICLE IS A NEW 2003 PT-TURBO GT W/AUTO STICK, AIR, ETC. VEHICLE IS THE VERY FIRST NEW VEHICLE THAT MY WIFE HAS EVER OWNED. I BOUGHT IT FOR HER AS A XMAS GIFT IN DEC., 2002. SINCE FEBRUARY 2003, THE VEHICLE CONTINUES TO OVERHEAT. IT HAS HAD NUMEROUS PARTS REPLACED FROM THEROMSTAT/COOLING FAN AND ITS THEROMSTAT SWITCH, TRANS-COOLER (TURBO), WATER PUMP, ETC. VEHICLE HAS BEEN IN THE SHOP FOR ALMOST 11 WEEKS. BOTH THE ZONE AND THE MANUFACTURER HAS BEEN CONTACTED BY DEALERSHIP, AND THEY RESPONDED ON PREVIOUS TRIPS INTO THE SERVICE BAY. MY WIFE ACTUALLY WAS ABLE TO DRIVE IT FOR ALMOST 5 1/2 WEEKS AFTER RECEIVING THE VEHICLE BACK FROM DEALERSHIP. THEN, ON SUNDAY, 20 JULY 2003, THE VEHICLE OVERHEATED AGAIN!! MY WIFE DROVE IT TO VICTORVILLE MOTORS (LOCAL CHRYSLER DEALER, VICTORVILLE, CA) ON MONDAY, 21 JULY AND THERE IT HAS BEEN SINCE. WE UNDERSTOOD THAT IT WAS THE WATER PUMP AGAIN AND THE DEALER WAS WAITING FOR THE ZONE AND/OR MFG TO CONTACT THEM TO SEE WHAT ELSE COULD BE DONE TO RECTIFY THIS ANOMALOUS CONDITION. EITHER IN DESIGN AND JUST A BAD ENGINE. BLOCK IS IRON, WATER PUMP AND HEADS ARE ALUMINUM. ENGINE HAS OVERHEATED INTO THE RED LINE SO MANY TIMES, THE BLOCK AND OTHER COMPONENTS HAVE BEEN SEVERLY HEAT STRESSED. MY WIFE RECENTLY (JAN 2003) DISCOVERED SHE HAD RENAL ESRD (TOTAL KIDNEY FAILURE) AND IS CURRENTLY DOING DIALYSIS. WE LIVE IN VICTORVILLE, CA AND SHE MUST DRIVE TO FONTANNA, CA KAISER HOSPITAL FOR HER TREATMENTS. APPROXIMATELY 40 MILES EACH WAY CLIMBING THROUGH A DESERT MOUNTAIN PASS, ELEVATION 4340 FT. SHE REQUIRES A RELIABLE VEHICLE AND AT THIS POINT IN TIME, SHE DOES NOT HAVE ONE. MY WIFE COULD BE STRANDED IN THE MIDDLE OF A DESERT MOUNTAIN PASS WITH THIS PROBLEM VEHICLE. ALL WE HAVE ASKED FOR IS CHRYSLER REPLACE THE ENTIRE ENGINE....MY WIFE HAS WANTED THIS DREAM CAR. FOR OVER 2-YEARS. IT..."..THANK YOU........RON & GWEN REPASS. *AK

NHTSA ODI #10033217

Official recalls

2

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

03V076000 · Power Train:clutch Assembly

Mar 10, 2003

ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC.

Consequence & remedy

Consequence: IF THIS OCCURS, THE CLUTCH MAY NOT DISENGAGE WHEN THE CLUTCH PEDAL IS DEPRESSED.

Remedy: DEALERS WILL REPLACE THE FLYWHEEL AND CLUTCH ASSEMBLIES WITH THE UPDATED DESIGN PARTS. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.