NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
29 reportsClear category filter85,000 miles · Jun 10, 2015
Engine And Engine CoolingFuel System, GasolineSteeringFire
CAR STOPPED AT RED LIGHT. ENGINE DIED AND SMOKE BEGAN TO RISE FROM ENGINE COMPARTMENT, THEN FLAMES SHOT OUT. DRIVER COULD NOT GET DOOR OPEN AT FIRST THEN AFTER SHORT TIME LOCKS RELEASED AND DRIVER WAS ABLE TO ESCAPE. FIRE DEPARTMENT EXTINGUISHED FLAMES AND SAID FIRE APPEARED TO BE STARTED BY FLUID LEAKAGE. THIS MODEL HAD BEEN…
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CAR STOPPED AT RED LIGHT. ENGINE DIED AND SMOKE BEGAN TO RISE FROM ENGINE COMPARTMENT, THEN FLAMES SHOT OUT. DRIVER COULD NOT GET DOOR OPEN AT FIRST THEN AFTER SHORT TIME LOCKS RELEASED AND DRIVER WAS ABLE TO ESCAPE. FIRE DEPARTMENT EXTINGUISHED FLAMES AND SAID FIRE APPEARED TO BE STARTED BY FLUID LEAKAGE. THIS MODEL HAD BEEN SUBJECT TO RECALL DUE TO FIRES. CAR HAD RECALL FIX ON 9/23/04. IT NOW APPEARS THE RECALL FIXES WERE NOT PERMANENT AND THE ORIGINAL PROBLEM CAN RECUR. IT IS POTENTIALLY LIFE THREATENING. ATTEMPTS TO DISCUSS THE PROBLEM WITH CHRYSLER WERE UNSUCCESSFUL. CHRYSLER STONE WALLED AND FALSELY RIGGED THEIR RESPONSE PROCEDURE SO AS TO AVOID ANY RESPONSIBILITY. CHRYSLER REFUSED TO ALLOW ME TO SPEAK WITH ANY PERSON IN A POSITION OF AUTHORITY. THE CLERKS I SPOKE WITH STATED THAT SOMEONE WOULD BE IN TOUCH WITH ME. FINALLY AFTER THREE ATTEMPTS TO SPEAK WITH SOMEONE AT CHRYSLER, AND AFTER MORE THAN ONE MONTH FROM ORIGINAL CONTACT, A LETTER DATED MAY 13, 2015 WAS RECEIVED FROM CHRYSLER STATING THEY HAD TRIED NUMEROUS TIMES TO CONTACT US AND THE CLAIM WOULD BE DROPPED IF WE DID NOT RESPOND IN 10 DAYS. THIS QUITE SIMPLY IS A LIE! NO ATTEMPT WAS EVER MADE TO CONTACT US, EVEN AFTER WE CONTACTED CHRYSLER ON THREE OCCASIONS ASKING TO SPEAK WITH SOMEONE. THE LETTER INSTRUCTED US TO CONTACT DEKRA AUTOMOTIVE TO ARRANGE AN INSPECTION. WE DID AND GAVE THEM ALL THE INFORMATION ONCE AGAIN. WE OFFERED TO SEND PHOTOS OF THE DAMAGE BUT DEKRA WAS NOT INTERESTED. ON MAY 27 WE RECEIVED A LETTER STATING THEY WERE UNABLE TO INSPECT THE CAR SINCE IT HAD BEEN SOLD (SALVAGED) AND WERE CLOSING THE FILE. THUS, CHRYSLER HAD CREATED CIRCUMSTANCES THROUGH OBFUSCATION AND MANIPULATING THE RESPONSE TIME WHICH THEY FELT RELIEVED THEM OF ANY RESPONSIBILITY, EVEN THE NEED TO DISCUSS THE ISSUE WITH US. THIS FIRE HAZARD STILL EXISTS.
NHTSA ODI #10733139
Mileage unknown · Jun 8, 2012
Engine And Engine Cooling
I WAS DRIVING MY 2003PT CRUIZER AND ALL OF THE SUDDEN MY WATER GAUGE WENT INTO RED ,HAD TO PULL OVER LATER ON CHANGED THERMOSTAT AND FLUSHED RADIATOR,RAN FINE FOR A DAY THEN OVERHEATING AGAIN FOLLOWING DAY SEEMS TO BE NOTHING WRONG NO LEAKING,JUST HAD TRANI.FIXED 2 MONTHS,HUSBAND DROVE CAR AGAIN AFTER ABOUT SEVEN MILES CAR START…
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I WAS DRIVING MY 2003PT CRUIZER AND ALL OF THE SUDDEN MY WATER GAUGE WENT INTO RED ,HAD TO PULL OVER LATER ON CHANGED THERMOSTAT AND FLUSHED RADIATOR,RAN FINE FOR A DAY THEN OVERHEATING AGAIN FOLLOWING DAY SEEMS TO BE NOTHING WRONG NO LEAKING,JUST HAD TRANI.FIXED 2 MONTHS,HUSBAND DROVE CAR AGAIN AFTER ABOUT SEVEN MILES CAR STARTED OVERHEATING AGAIN,WENT TO RED HAD TO PULL OVER FOR CAR TO COOL DOWN,WHAT IS GOING ON,DOES CHRYSLER HAVE ANY RECALLS ON THIS PROBLEM? *JS
NHTSA ODI #10460981
104,000 miles · Aug 3, 2011
Engine And Engine Cooling
I AM HAVING OVERHEATING PROBLEMS. I HAVE TALKED WITH OTHER OWNERS OF PT CRUISER WHO HAVE HAD THE SAME ISSUES. IT OVERHEATS AT IDLE AND WHILE DRIVING. I HAVE NOT FOUND A SOLUTION TO THE PROBLEM YET. I HAVE HAD IT PRESSURE TESTED AND THE THERMOSTAT CHANGES AND IT IS STILL OVERHEATING TO DANGEROUS LEVELS. *KB
NHTSA ODI #10416948
Mileage unknown · Apr 12, 2011
Engine And Engine Cooling
WHEN STARTING CAR IN MORNING, IT MADE A VERY UNFAMILIAR SOUND THEN THE SOUND DISAPPEARED. AFTER DRIVING A SHORT DISTANCE THE CAR WAS PARKED. UPON RESTARTING THE CAR, WE HEARD TWO LOUD THUDS AS IF SOMETHING HAD FALLEN TO THE PAVEMENT. WE SAW NOTHING UNDER THE CAR, BUT AFTER LOOKING UNDER THE HOOD TWO MOTOR MOUNTS WERE BROKEN AND …
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WHEN STARTING CAR IN MORNING, IT MADE A VERY UNFAMILIAR SOUND THEN THE SOUND DISAPPEARED. AFTER DRIVING A SHORT DISTANCE THE CAR WAS PARKED. UPON RESTARTING THE CAR, WE HEARD TWO LOUD THUDS AS IF SOMETHING HAD FALLEN TO THE PAVEMENT. WE SAW NOTHING UNDER THE CAR, BUT AFTER LOOKING UNDER THE HOOD TWO MOTOR MOUNTS WERE BROKEN AND ENGINE WAS COMPLETELY DISLODGED. MECHANIC TOLD US THIS WAS HIS THIRD REPAIR OF THIS TYPE BECAUSE THE MOTOR WAS TOO HEAVY FOR THE TYPE OF MOTOR MOUNTS CHRYSLER USED IN THE PT CRUISER. PLEASE CALL OWNERS TO HAVE THIS PROBLEM CORRECTED BEFORE OFFICIAL RECALL DAMAGES CHRYSLERS IMAGE. *TR
NHTSA ODI #10395682
97,700 miles · Feb 23, 2011
Engine And Engine CoolingCrash
TL* THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THE PASSENGER SIDE MOTOR MOUNTS BOLT FRACTURED CAUSING THE ENGINE TO LEAN ONTO THE PASSENGER SIDE AXLE. AS A RESULT, THE CV BOOT FRACTURED FROM THE CONSTANT FRICTION OF THE ENGINE LEANING ON THE AXLE. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THE DEALER AD…
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TL* THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THE PASSENGER SIDE MOTOR MOUNTS BOLT FRACTURED CAUSING THE ENGINE TO LEAN ONTO THE PASSENGER SIDE AXLE. AS A RESULT, THE CV BOOT FRACTURED FROM THE CONSTANT FRICTION OF THE ENGINE LEANING ON THE AXLE. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THE DEALER ADVISED THAT THE VEHICLE WAS NOT UNDER RECALL. THE DEALER ADVISED THE CONTACT THAT THE VEHICLE WAS PREVIOUSLY INVOLVED IN A CRASH THEREFORE, THEY WERE UNABLE TO ASSIST. THE CONTACT STATED THAT THE VEHICLE WAS PREVIOUSLY INVOLVED IN A CRASH BECAUSE OF THE FAILURE. THE CONTACT STATED THAT THE MOTOR MOUNT BOLTS WERE REPLACED THREE TIMES PREVIOUSLY BUT NONE OF THE REPAIRS REMEDIED THE FAILURE. THE FAILURE MILEAGE WAS 97,700. UPDATED 03/24/11*LJ UPDATED 1/4/11 *CN
NHTSA ODI #10384115
70,000 miles · Sep 27, 2010
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT WAS DRIVING APPROXIMATELY 45 MPH WHEN THE ENGINE EXHIBITED HESITATION WITH A SLIGHT LOSS OF POWER. THE FAILURE WAS SPORADIC. ON A SEPARATE OCCASION, THE ENGINE COMPLETELY STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER SIX TIMES FOR DIAGNOSIS PER…
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TL* THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT WAS DRIVING APPROXIMATELY 45 MPH WHEN THE ENGINE EXHIBITED HESITATION WITH A SLIGHT LOSS OF POWER. THE FAILURE WAS SPORADIC. ON A SEPARATE OCCASION, THE ENGINE COMPLETELY STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER SIX TIMES FOR DIAGNOSIS PERTAINING TO THE FAILURE. THE TECHNICIAN WAS UNABLE TO DUPLICATE THE FAILURE. A MOBILE COMPUTER WAS INSTALLED IN THE VEHICLE TO POSSIBLY DETECT FUTURE FAILURE OCCURRENCES. WHEN THE ENGINE FAILURE RECURRED, THE MOBILE COMPUTER WAS UNABLE TO PROJECT AN ACCURATE READING. THE TECHNICIAN RECOMMENDED THE OXYGEN SENOR BE REPLACED HOWEVER HE COULD NOT GUARANTEE THAT THE REPAIR WOULD CORRECT THE PROBLEM. THE CONTACT PLANNED TO TAKE THE VEHICLE BACK TO THE DEALER TO HAVE THE OXYGEN SENSOR REPLACED. THE FAILURE MILEAGE WAS APPROXIMATELY 70,000. UPDATED 01/14/11 *BF THE CONSUMER STATED BOTH OXYGEN SENSORS WERE REPLACED AND THE VEHICLE IS OPERATING AS DESIGNED. UPDATED 02/23/11
NHTSA ODI #10357829
112,000 miles · Dec 18, 2009
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THIRTY SECONDS AFTER STARTING THE IGNITION, THE ENGINE STALLED WITHOUT WARNING. THE "CHECK ENGINE" WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. HE WAS ABLE TO RESTART THE ENGINE AND RESUME NORMAL OPERATION. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC ON THREE SEP…
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TL* THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THIRTY SECONDS AFTER STARTING THE IGNITION, THE ENGINE STALLED WITHOUT WARNING. THE "CHECK ENGINE" WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. HE WAS ABLE TO RESTART THE ENGINE AND RESUME NORMAL OPERATION. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC ON THREE SEPARATE OCCASIONS. THE TECHNICIAN WAS UNABLE TO LOCATE CAUSE OF THE FAILURE. THE VEHICLE WAS THEN TAKEN TO AN AUTHORIZED DEALER ON SIX SEPARATE OCCASIONS FOR THE IDENTICAL FAILURES. THE ENGINE CONTROL MODULE (ECM), FOUR FUEL INJECTERS , SPARK PLUGS, AND BOTH OXYGEN SENSORS. WERE REPLACED. NONE OF THE REPAIRS HAVE REMEDIED THE FAILURE. THE FAILURE MILEAGE WAS 112,000. THE CURRENT MILEAGE WAS 113,000.
NHTSA ODI #10296345
57,000 miles · May 28, 2009
Engine And Engine Cooling
REPEATED OVERHEATING DUE TO A PROBLEM WITH THE COOLING SYSTEM. ANTIFREEZE IS PROPERLY MIXED AND THE RESERVOIR IS FULL. ENGINE OVERHEATS AFTER ONLY A FEW MINUTES OF OPERATION. THERMOSTAT AND RADIATOR CAP HAVE BEEN REPLACED TO NO AVAIL. WHEN ENGINE IS SHUT OFF, GURGLING NOISE CAN BE HEARD FROM INSIDE THE CAR. RADIATOR WAS PRESSURE…
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REPEATED OVERHEATING DUE TO A PROBLEM WITH THE COOLING SYSTEM. ANTIFREEZE IS PROPERLY MIXED AND THE RESERVOIR IS FULL. ENGINE OVERHEATS AFTER ONLY A FEW MINUTES OF OPERATION. THERMOSTAT AND RADIATOR CAP HAVE BEEN REPLACED TO NO AVAIL. WHEN ENGINE IS SHUT OFF, GURGLING NOISE CAN BE HEARD FROM INSIDE THE CAR. RADIATOR WAS PRESSURE TESTED AND FOUND NO LEAKS. ANTIFREEZE SEEMS TO EVAPORATE CONSTANTLY CAUSING THE OVERHEATING ISSUE TO OCCUR AGAIN AFTER ADDITIONAL AMOUNTS OF ANTIFREEZE HAS BEEN ADDED. *TR
NHTSA ODI #10270163
38,000 miles · Mar 5, 2009
Engine And Engine CoolingSuspension
LOWER FRONT CONTROL ARM BUSHINGS AND FRONT WHEEL BEARINGS WENT BAD AT 38,000 MILES. 2 WATER PUMPS WENT BAD ON THE CAR AND CAR ONLY HAS 38,000 MILES ON IT. CAMSHAFT SENSOR WENT BAD WITH ONLY 25,000 MILES ON IT. OIL PAN ON ENGINE STARTED LEAKING WHEN CAR HAD 17,000 MILES ON IT. *TR
NHTSA ODI #10260879
55,000 miles · Jan 12, 2009
Engine And Engine CoolingFuel System, Gasoline
TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. WHILE DRIVING LESS THAN 65 MPH, THE VEHICLE STALLED AND WAS TAKEN TO THE DEALER. THE FAILURE COULD NOT BE DUPLICATED; HOWEVER, AN INDEPENDENT MECHANIC PERFORMED A FUEL INJECTOR FLUSH, CLEANED THE BATTERY, INSTALLED FUEL SYSTEM CLEANER IN THE TANK, AND ALSO CLEANED THE THROTTLE BO…
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TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. WHILE DRIVING LESS THAN 65 MPH, THE VEHICLE STALLED AND WAS TAKEN TO THE DEALER. THE FAILURE COULD NOT BE DUPLICATED; HOWEVER, AN INDEPENDENT MECHANIC PERFORMED A FUEL INJECTOR FLUSH, CLEANED THE BATTERY, INSTALLED FUEL SYSTEM CLEANER IN THE TANK, AND ALSO CLEANED THE THROTTLE BODY. THE REPAIRS DID NOT CORRECT THE FAILURE AND THE VEHICLE CONTINUED TO STALL REPEATEDLY. THE CONTACT HEARD A THUMPING NOISE AND THE VEHICLE WENT FROM 55 TO 15 MPH BEFORE STALLING. IN ADDITION, THE CHECK ENGINE WARNING INDICATOR HAS REMAINED ILLUMINATED ON THE INSTRUMENT PANEL SINCE THE VEHICLE WAS PURCHASED. THE FAILURE MILEAGE WAS 55,000 AND CURRENT MILEAGE WAS 150,000.
NHTSA ODI #10254777
NHTSA investigations
2PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.