PT CRUISER 2003 FOG LIGHTS COME ON WITHOUT WARNING, BATTERY RUNS DEAD, DEFECTIVE PARTS ETC. $75.75 NEW BATTERY, LABOR $110.05 $76.14 NEW SWITCH, AND $129.98 A SECOND TIME LABOR FOR THE SAME PROBLEM. CHRYSLER MECHANICS ARE AWARE OF THIS ISSUE AND CLEARLY ARE ENJOYING THE PROFITS. IN A ONE (1) WEEK PERIOD. *NM
2003 Chrysler Pt Cruiser
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2003 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.
About this comparison →How this year compares
Owner complaints by model year
Compare all Pt Cruiser years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
189 reports with mileage · 69 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Suspension. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
45 reportsDT*: THE CONTACT STATED A KNOCKING SOUND IS HEARD WHEN THE VEHICLE IS PLACED INTO REVERSE, OR WHEN A STOP, AND THEN PLACED INTO PARK. THE SOUND IS COMING FROM THE DRIVER'S SIDE OF THE VEHICLE. THE VEHICLE STALLS AFTER EACH START AND HAS TO BE RESTARTED. THE DEALERSHIP DETERMINED THE LOWER CONTROL ARMS AND THE SKIM MODEL IN TH…
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DT*: THE CONTACT STATED A KNOCKING SOUND IS HEARD WHEN THE VEHICLE IS PLACED INTO REVERSE, OR WHEN A STOP, AND THEN PLACED INTO PARK. THE SOUND IS COMING FROM THE DRIVER'S SIDE OF THE VEHICLE. THE VEHICLE STALLS AFTER EACH START AND HAS TO BE RESTARTED. THE DEALERSHIP DETERMINED THE LOWER CONTROL ARMS AND THE SKIM MODEL IN THE COMPUTER WAS DEFECTIVE AND NEEDS TO BE REPLACED. UPDATED 07/05/06. *JB
NOV 19, 2005 I PURCHASED A NEW LOT MODEL 2003 PT CRUISER WITH 14 MILES ON IT. AT 500 MILES I NOTIFIED THE DEALERSHIP WHERE I BOUGHT THIS VEHICLE THAT THERE WAS A PROBLEM OF FLICKERING HEADLIGHTS WHEN ANY OTHER ELECTRIC WAS TOUCHED IN VEHICLE, THIS ALSO HAPPENS WHEN NOTHING IS TOUCHED. THEY REPLACED THE BATTERY TWICE TO SEE IF …
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NOV 19, 2005 I PURCHASED A NEW LOT MODEL 2003 PT CRUISER WITH 14 MILES ON IT. AT 500 MILES I NOTIFIED THE DEALERSHIP WHERE I BOUGHT THIS VEHICLE THAT THERE WAS A PROBLEM OF FLICKERING HEADLIGHTS WHEN ANY OTHER ELECTRIC WAS TOUCHED IN VEHICLE, THIS ALSO HAPPENS WHEN NOTHING IS TOUCHED. THEY REPLACED THE BATTERY TWICE TO SEE IF THIS WAS THE PROBLEM, BUT THAT DIDN'T HELP. I HAVE TAKEN THE VEHICLE BACK TO THE DEALER ON AT LEAST FOUR OCCASIONS BUT THEY STILL CANNOT FIND THE PROBLEM.. I WAS ISSUED A TICKET BY THE POLICE FOR THIS PROBLEM AND HAVE GIVEN A COPY TO THE DEALERSHIP, THE TICKET SAID THAT THE PROBLEM IS TO BE FIXED OR I AM SUPPOSED TO STOP DRIVING IT.. I TOOK IT TO ANOTHER DEALERSHIP AND THEY REPROGRAMMED IT AND THAT HASN'T HELPED EITHER. I NEED TO HAVE THIS PROBLEM FIXED OR REPLACED AS I AM NOT SUPPOSED TO USE IT LEGALLY BY ORDER OF POLICE. THE DEALERSHIP WHERE I PURCHASED MY VEHICLE SAID THAT THIS IS JUST A PROBLEM THAT I WILL HAVE TO LEARN TO LIVE WITH AS IT IS A PROBLEM WITH 2001,2002,2003,2004 PT CRUISERS. IF THIS IS SO, THEN THERE SHOULD BE A DISCLOSURE WHEN YOU PURCHASE THE VEHICLES. *NM
MY 2003 CHRYSLER PT CRUISER, GT MODEL, HAS HAD PROBLEMS SINCE I HAVE HAD IT. FIRST, THE ENGINE LIGHT CAME ON AND THEY REPLACED A HOSE, THEN IT CAME ON AGAIN, AND THEY SAID THEY DIDN'T KNOW WHAT WAS WRONG WITH, AND THEY WOULD HAVE TO WAIT UNTIL IT WENT COMPLETELY OUT. IT DID, AT 28,000 MILES, IT WAS THE TURBO CHARGER. SECONDLY…
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MY 2003 CHRYSLER PT CRUISER, GT MODEL, HAS HAD PROBLEMS SINCE I HAVE HAD IT. FIRST, THE ENGINE LIGHT CAME ON AND THEY REPLACED A HOSE, THEN IT CAME ON AGAIN, AND THEY SAID THEY DIDN'T KNOW WHAT WAS WRONG WITH, AND THEY WOULD HAVE TO WAIT UNTIL IT WENT COMPLETELY OUT. IT DID, AT 28,000 MILES, IT WAS THE TURBO CHARGER. SECONDLY, THE AIRBAG MALFUNCTIONED, THEY HAD TO REPLACE THE SEAT, TOOK THREE TIMES TO GET THE RIGHT SEAT. THIRD, NOW, I WOULD PUT THE CAR IN DRIVE OR REVERSE, AND IT JUST SIT THERE, THEN JERKS INTO GEAR. SOMETIMES IF YOU GIVE IT GAS IT WOULD JUST REV UP. THEY SAID IT WAS THE PUMP IN THE TRANSMISSION, THEY TOOK 4 PLUS DAYS TO REPLACE IT. WHEN I PICKED IT UP I HEARD A NOISE AND SMELL SOMETHING BURNING. WHEN I TOOK IT OUT THERE THEY DIDN'T HEAR OR SMELL ANYTHING SO I WAS SENT ON MY WAY. THEN IT STARTED DOING THE SAME THING IT DID WHEN YOU PUT IT IN REVERSE OR DRIVE. I TOOK IT IN, HE SAID IT NEEDED A BATTERY. I PUT A DIEHARD BATTERY IN IT, BUT SEARS SAID THAT WAS NOT THE PROBLEM. THEN THE CHECK THE ENGINE LIGHT CAME ON, THEY SAID IT WAS THE EVAC PUMP. THEY FIXED THAT. THEY CLAIMED THAT WAS NOT COVERED UNDER THE WARRANTY I HAD WHEN I BROUGHT IT IN TWO WEEKS BEFORE. NOW, I HEAR A GRINDING WHEN I START THE CAR UP, SOMEONE SAID IT SOUNDS LIKE THE FLYWHEEL AND THEY DIDN'T ASSEMBLE THE TRANSMISSION CORRECTLY, AND THAT WAS PROBABLY WHERE THE BURNING SMELL WAS COMING FROM. I AM TAKING IT IN TO THE SHOP TODAY FOR THIS. *NM
CHECK ENGINE LIGHT COMES ON, CAR IDLES AT LOW RPM, AND STALLS AT ANYTHING NEAR 1000 RPM, WHICH IS ITS NORMAL IDLE SPEED, AT LEAST 25 STALLS IN THE PAST 2-3 MONTHS. SO FAR CHRYSLER KNOWS THERE IS A PROBLEM BUT CAN'T FIND IT, SO THEY KEEP GIVING IT BACK TO ME. *JB
I HAVE TAKEN MY PT CRUISER INTO DEALER 10-12 TIMES FOR PROBLEMS THAT THEY ARE UNABLE TO CORRECT. THERE HAVE BEEN PARTS LOOSE THAT NEEDED TO BE TIGHTENED, SUCH AS BELTS, HOSES, CONNECTIONS AND INTERIOR PARTS THAT HAVE FALLEN OFF THE CAR AND DEALER DOES NOT KNOW HOW TO FIX. I SUBMITTED A COMPLAINT TO MANUFACTURER AND APPLIED FOR…
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I HAVE TAKEN MY PT CRUISER INTO DEALER 10-12 TIMES FOR PROBLEMS THAT THEY ARE UNABLE TO CORRECT. THERE HAVE BEEN PARTS LOOSE THAT NEEDED TO BE TIGHTENED, SUCH AS BELTS, HOSES, CONNECTIONS AND INTERIOR PARTS THAT HAVE FALLEN OFF THE CAR AND DEALER DOES NOT KNOW HOW TO FIX. I SUBMITTED A COMPLAINT TO MANUFACTURER AND APPLIED FOR LEMON LAW, BUT CHRYSLER REPRESENTATIVE DID NOT LISTEN AND TOOK DEALER SIDE. THEY CLAIM THEY CANNOT DUPLICATE NOISES, BUT I RECENTLY FOUND OUT THE SHOP SUPERVISOR WHO HAS BEEN CHECKING OUT MY CAR FOR THE NOISES HAS A SEVERE HEARING LOSS AND A CLAIM AGAINST INSURANCE COMPANY FOR HEARING PROBLEMS. THERE ARE HIGH PITCH WHINING NOISES, SQUEALS AND LOUD SCREECHING NOISES COMING FROM THE ENGINE COMPARTMENT. THE CAR LOSES POWER AND SEEMS TO HESITATE AT FREEWAY SPEEDS. THERE IS ALSO A NOISE THAT SOUNDS LIKE A TRAIN WHISTLE IN THE DISTANCE. I HAVE HEARD POPPING SOUNDS IN THE FRONT END AND SQUEALING AND SCREECHING SOUNDS FROM THE BRAKES AND UNDER HOOD IS CONSTANT. THERE IS ALSO A NOISE THAT IS HEARD SOMETIMES IN STEERING AND TURNING. THE DEALER TOLD ME THEY WOULD REPLACE THE POWER STEERING UNIT TO SEE IF IT WOULD SOLVE THE PROBLEMS AND ORDERED THE PART. WHEN I TOOK THE CAR IN FOR THE SERVICE, THEY SAID THEY COULD NOT DUPLICATE THE NOISE AGAIN AND DID NOT DO ANYTHING. WHEN I STEP ON THE BRAKES THE NOISE IS SO LOUD IT CAN BE HEARD FOR A LONG DISTANCE. IT SOUNDS LIKE CARS BEING CRUSHED. THE NOISE IS ALSO PRESENT IN TURNING CORNERS AND DRIVING, BUT WORSE IN STEPPING ON BRAKES. THE DEALER ACKNOWLEDGES A BRAKE PROBLEM BUT SAY THEY DO NOT KNOW HOW TO FIX IT. THERE HAVE BEEN OTHER PROBLEMS SUCH AS RADIO/CD PLAYER DID NOT WORK WHEN NEW, SENSOR LIGHT REPLACED, RATTLES UNDER DASH, CHECK ENGINE LIGHT, ETC, BUT THE NOISES AND IN-ABLILITY TO REPAIR HAVE ME WORRIED ABOUT SERIOUS PROBLEMS. THEY HEAR THE NOISE, BUT THEN TELL ME THE MECHANIC CANNOT DUPLICATE AND DO NOTHING TO REPAIR. THIS HAS BEEN AN ONGOING PROBLEM SINCE I GOT THE VEHICLE IN 2003. *JB
SHORTLY AFTER PURCHASING OUR BRAND NEW 2003 PT CRUISER, WE NOTICED THE DASH LIGHTS AND HEADLIGHTS WOULD OCCASIONALLY FLICKER FOR NO APPARENT REASON. AT FIRST, IT WAS VERY INTERMITTENT AND WE DID NOT PAY MUCH ATTENTION TO IT. HOWEVER, SINCE ABOUT THE MIDDLE OF OCTOBER OF 2004, THE PROBLEM HAS GOTTEN MUCH WORSE. NOW WHENEVER THE B…
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SHORTLY AFTER PURCHASING OUR BRAND NEW 2003 PT CRUISER, WE NOTICED THE DASH LIGHTS AND HEADLIGHTS WOULD OCCASIONALLY FLICKER FOR NO APPARENT REASON. AT FIRST, IT WAS VERY INTERMITTENT AND WE DID NOT PAY MUCH ATTENTION TO IT. HOWEVER, SINCE ABOUT THE MIDDLE OF OCTOBER OF 2004, THE PROBLEM HAS GOTTEN MUCH WORSE. NOW WHENEVER THE BRAKE IS APPLIED, THE DASH LIGHTS AND THE HEADLIGHTS FLICKER VERY NOTICEABLY, AND THE FREQUENCY OF THE FLICKERING FOR NO REASON HAS INCREASED DRAMATICALLY. ON NOVEMBER 18, 2004, WE TOOK THE CRUISER INTO SPOKANE CHRYSLER TO CORRECT THE PROBLEM (INVOICE 147545). SPOKANE CHRYSLER WAS VERY COURTEOUS AND TRIED DILIGENTLY TO FIX THE PROBLEM. THEY REPLACED THE GENERATOR, THE POWERTRAIN CONTROL MODULE, AND EVEN TRIED A NEW BATTERY -- UNFORTUNATELY, NONE OF THEIR EFFORTS FIXED THE PROBLEM. SPOKANE CHRYSLER DID DISCOVER THAT THIS FLICKERING LIGHTS DEFECT WAS NOT UNIQUE TO OUR CRUISER. THE TECHNICIAN TESTED SEVERAL 2002, 2004, AND EVEN BRAND NEW 2005 PT CRUISERS AND FOUND THAT IN EACH OF THESE MODELS, WHILE NOT ALL, BUT SOME OF THEM HAD THE SAME DEFECTIVE ELECTRICAL SYSTEM. THIS PROBLEM IS PARTICULARLY DISTURBING CONSIDERING THE NATURE OF MANY OF THE PT CRUISERS CONTROL SYSTEMS. THE PT IS IN MANY RESPECTS A FLY-BY-WIRE TYPE OF VEHICLE. EVERYTHING FROM THROTTLE CONTROL, AIR/FUEL MIX, SPEED CONTROL, AUTOMATIC TRANSMISSION SHIFTING, TRACTION CONTROL, TO ABS BRAKE CONTROL IS GOVERNED BY ELECTRONICS. THE FLICKERING LIGHTS ARE A DEFECT THAT CAN CLEARLY BE SEEN, BUT WHAT ABOUT DEFECTS THAT CANNOT BE SO EASILY SEEN. WHAT ABOUT A BRAKE CONTROL FLICKER OR AN ERRATIC THROTTLE CONTROL FLICKER THAT YOU DO NOT NOTICE UNTIL IT IS TOO LATE. OR, WHAT HAPPENS IF IT IS PITCH DARK, YOU ARE ROUNDING A CURVE AT 60 MPH, AND THE HEADLIGHTS FLICKER OUT AND STAY OUT! AT THIS TIME, THE PROBLEM HAS STILL NOT BEEN FIXED. WE FEEL CHRYSLER HAS TWO OPTIONS--EITHER FIX THE DEFECT IMMEDIATELY (THIS IS OUR PREFERRED CHOICE) OR REPLACE THE VEHICLE IMMEDIATELY.
CONSUMER'S VEHICLE CAUGHT ON FIRE WHILE DRIVING. DRIVER WAS ABLE TO PULL OVER, AND CALLED THE FIRE DEPARTMENT TO EXTINGUISH THE FIRE. NO INJURIES REPORTED. VEHICLE WAS TOWED AND TOTALED BY THE INSURANCE COMPANY. *AK
WHILE DRIVING AT ANY SPEED, THE VEHICLE STALLED WITHOUT WARNING. THE DRIVER TRIED TO RESTART THE VEHICLE AND WAS ABLE TO DO SO. THE DRIVER NOTICED THAT THE VEHICLE DID NOT ACCELERATE OVER 60 MPH. WHILE DRIVING 60 MPH, THE DRIVER APPLIED THE ACCELERATOR PEDAL AND THE VEHICLE FAILED TO ACCELERATE. THE VEHICLE WAS TAKEN TO TH…
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WHILE DRIVING AT ANY SPEED, THE VEHICLE STALLED WITHOUT WARNING. THE DRIVER TRIED TO RESTART THE VEHICLE AND WAS ABLE TO DO SO. THE DRIVER NOTICED THAT THE VEHICLE DID NOT ACCELERATE OVER 60 MPH. WHILE DRIVING 60 MPH, THE DRIVER APPLIED THE ACCELERATOR PEDAL AND THE VEHICLE FAILED TO ACCELERATE. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION NUMEROUS TIME. HOWEVER, THE MECHANIC CAN NOT DUPLICATE THE PROBLEM. PLEASE PROVIDE FURTHER DETAILS.
"CHECK ENGINE LIGHT" CAME ON REGULARLY, PROMPTING VISITS TO THE DEALER. WAS TOLD I WASN'T "CLICKING" THE GAS CAP ENOUGH TIMES UPON CLOSING IT. NUMBER OF TIMES TO BE CLICKED STARTED OUT AT 3 AND EVENTUALLY MOVED UP TO 7, INCREASING WITH EACH RETURN VISIT UNTIL I SCREAMED IN THE MIDDLE OF THE SERVICE AREA AND THEY ACTUALLY FIXED…
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"CHECK ENGINE LIGHT" CAME ON REGULARLY, PROMPTING VISITS TO THE DEALER. WAS TOLD I WASN'T "CLICKING" THE GAS CAP ENOUGH TIMES UPON CLOSING IT. NUMBER OF TIMES TO BE CLICKED STARTED OUT AT 3 AND EVENTUALLY MOVED UP TO 7, INCREASING WITH EACH RETURN VISIT UNTIL I SCREAMED IN THE MIDDLE OF THE SERVICE AREA AND THEY ACTUALLY FIXED THE PROBLEM BY REPLACING THE LEAK DETECTION PUMP AND THE NATURAL VACUUM DETECTOR. SUNROOF MOTOR WOULDN'T RUN CONTINUOUSLY, THE SWITCH WOULD HAVE TO BE PUSHED REPEATEDLY TO GET THE ROOF TO CLOSE, MOVING A FRACTION OF AN INCH AT A TIME. THIS HAPPENED ON THREE SEPARATE OCCASIONS. PARTS REPLACED INCLUDED THE SWITCH, THE MOTOR, AND EVENTUALLY THE ENTIRE SUNROOF MOTOR ASSEMBLY. THE BIG PROBLEM: CAR WOULDN'T START, EVEN AFTER BEING JUMPED. THIS HAPPENED ON FIVE SEPARATE OCCASIONS DURING THE FIRST 16 MONTHS I OWNED THE CAR. PARTS REPLACED INCLUDE THE BATTERY (REPLACED TWICE) THE STARTER, THE STARTER RELAY, AND FINALLY THE POWERTRAIN CONTROL MODULE. THE CAR WAS DEEMED A LEMON UNDER THE FLORIDA LEMON LAW AND I WAS REFUNDED MY MONEY FROM CHRYSLER UNDER A "BYBACK" PROGRAM NOT ARBITRATED BY THE STATE.*K
Official recalls
204V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections
Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
03V076000 · Power Train:clutch Assembly
Mar 10, 2003
ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC.
Consequence & remedy
Consequence: IF THIS OCCURS, THE CLUTCH MAY NOT DISENGAGE WHEN THE CLUTCH PEDAL IS DEPRESSED.
Remedy: DEALERS WILL REPLACE THE FLYWHEEL AND CLUTCH ASSEMBLIES WITH THE UPDATED DESIGN PARTS. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.
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