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2003 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

189 reports with mileage · 69 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

22 crash reports15 fire reports14 injury reports

Electrical System complaints

45 reports
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84,000 miles · Jul 7, 2014
Electrical System

TL* THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THE AIRBAG AND THE CHECK LIGHT ENGINE WARNING LIGHTS ILLUMINATED. THE CONTACT STATED THAT THE BATTERY WAS REPLACED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO A MECHANIC WHERE IT WAS DIAGNOSED THAT THE ELECTRICAL SYSTEM NEEDED TO BE REPAIRED. THE MANUFACTURER WAS N…

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TL* THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THE AIRBAG AND THE CHECK LIGHT ENGINE WARNING LIGHTS ILLUMINATED. THE CONTACT STATED THAT THE BATTERY WAS REPLACED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO A MECHANIC WHERE IT WAS DIAGNOSED THAT THE ELECTRICAL SYSTEM NEEDED TO BE REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 84,000 AND THE CURRENT MILEAGE WAS 100,000. THE VIN WAS NOT AVAILABLE.

NHTSA ODI #10608667

Mileage unknown · Mar 24, 2014
Electrical System

2003 CHRYSLER PT CRUISER. CONSUMER WRITES IN REGARDS TO IGNITION PROBLEMS. *SMD THE CONSUMER STATED SHE HAD A PROBLEM WITH THE RADIO GOING OUT, WHENEVER SHE HIT A BUMP IN THE ROAD. IT TURNED OUT, AFTER SEVERAL SERVICE APPOINTMENTS, THAT THE IGNITION KEY HAS BEEN KNOCKED OUT OF PLACE AND THE ELECTRICITY WAS OFF. *JB

NHTSA ODI #10574532

156,263 miles · Feb 17, 2014
Electrical SystemEngineVehicle Speed Control

LOW VOLTAGE LIGHT CAME ON, LOST ALL POWER ON THE HIGHWAY.I HAD TO HIT THE SHOULDER QUICKLY. I THEN TESTED CODE WITH KEY (3 CLICKS OFF/ON) GOT CODE P0622 AND P2403..TOWED TO A SHOP, TO FIND OUT THE WIRES FROM ALTERNATOR TO THE COMPUTER SHORTED OUT, IT'S A KNOWN PROBLEM, WIRING HARNESS RUNS ALONG CV SHAFT AND RUBS AGAINST A BOLT N…

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LOW VOLTAGE LIGHT CAME ON, LOST ALL POWER ON THE HIGHWAY.I HAD TO HIT THE SHOULDER QUICKLY. I THEN TESTED CODE WITH KEY (3 CLICKS OFF/ON) GOT CODE P0622 AND P2403..TOWED TO A SHOP, TO FIND OUT THE WIRES FROM ALTERNATOR TO THE COMPUTER SHORTED OUT, IT'S A KNOWN PROBLEM, WIRING HARNESS RUNS ALONG CV SHAFT AND RUBS AGAINST A BOLT NEAR THE FRAME, THUS SHORTING OUT THE CHARGING SYSTEM AND BURNING OUT THE COMPUTER. SO NOW THE BILL FOR REPAIRS ARE ALMOST $650.00 AND LUCKY WE GOT OFF THE HIGHWAY IN TIME, ALMOST GOT HIT BY A SEMI CAUSE WE LOST POWER SO QUICK. I AM GLAD WE DIDN'T GET KILLED. IF CHRYSLER AND THE GOVERNMENT KNOWS THIS IS A PROBLEM WHY IS THERE NO RECALL.....OR A SAFETY WARNING . *TR

NHTSA ODI #10564717

127,730 miles · Dec 18, 2013
Electrical SystemExterior Lighting

I'VE HAD THIS VEHICLE APPROX. 2 YEARS. AT AN EARLIER TIME I HAD USED THE FOG LIGHTS TWICE WITH NO INCIDENT. LATER AND PRIOR TO 12/17/13 THE FOG LIGHT INDICATOR APPEARED ON THE INSTRUMENT PANEL, THE FOG LIGHT SWITCH WASN'T EVEN TURNED ON BUT THE LIGHT CAME ON BY THEMSELVES. I JIGGLED THE SWITCH AND THE LIGHTS AND INDICATOR WENT…

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I'VE HAD THIS VEHICLE APPROX. 2 YEARS. AT AN EARLIER TIME I HAD USED THE FOG LIGHTS TWICE WITH NO INCIDENT. LATER AND PRIOR TO 12/17/13 THE FOG LIGHT INDICATOR APPEARED ON THE INSTRUMENT PANEL, THE FOG LIGHT SWITCH WASN'T EVEN TURNED ON BUT THE LIGHT CAME ON BY THEMSELVES. I JIGGLED THE SWITCH AND THE LIGHTS AND INDICATOR WENT OUT, AFTER THAT THE FOG LIGHTS WOULDN'T WORK AT ALL. ON 12/17/13 I WENT OUT TO MY GARAGE TO FIND THE FOG LAMPS ON. THE HEADLIGHTS WERE OFF, THE CAR NOT RUNNING, THE KEYS WEREN'T EVEN IN THE IGNITION. THE LIGHTS JUST CAME ON BY THEMSELVES. I MANAGED TO TURN THEM OFF (FOR THE NIGHT) ONLY TO FIND WHEN I GOT TO WORK THE NEXT MORNING I COULDN'T SHUT THEM OFF. I DROVE THE CAR HOME, FINALLY PULLED THE FUSE FOR THE FOG LAMPS AND RETURNED TO WORK. I'VE ALSO HAD INCIDENCES WHERE THE HEADLIGHTS WILL DIM SLIGHTLY AND THEN ILLUMINATE FULLY. ACCORDING TO SOME OF THE FORUMS I'VE READ, THERE ARE A LOT OF PEOPLE HAVING THIS PROBLEM. SOME PEOPLE ALSO REPORT BURNING WIRES AND DEAD BATTERIES. I WISH THEY WOULD FILE A COMPLAINT. THANK YOU. *TR

NHTSA ODI #10556560

94,000 miles · Jul 29, 2013
Electrical SystemExterior Lighting

ABOUT 3 THREE YEARS AGO THE HEADLIGHTS STARTED FLICKERING AND THE RADIO LIGHT WOULD TOTALLY GO OUT. NOW THE FOG LIGHTS ARE COMING ON WITH THE CAR TURNED OFF. I AM TAKING THE CAR TO A MECHANIC - HOPEFULLY THEY CAN FIX THE ISSUE. *TR

NHTSA ODI #10532450

65,000 miles · Sep 5, 2010
Electrical System

2003 TURBO PT CRUISER ISSUE WITH ENGINE OVER HEATING LIGHT COMING ON ENGINE WAS NOT OVER HEATING. A WEEK LATER RUNNING LIGHTS AND FOGLAMPS STARTED COMING ON WHILE CAR IS OFF AND SITTING. CHECKED A SITE THAT SAID IT WAS A PROBLEM IN THE TURBO 2003 AND 2004 TURBO CRUISERS AND THE ISSUE WILL GET WORSE. MY CAR IS NOT INCLUDED IN THE…

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2003 TURBO PT CRUISER ISSUE WITH ENGINE OVER HEATING LIGHT COMING ON ENGINE WAS NOT OVER HEATING. A WEEK LATER RUNNING LIGHTS AND FOGLAMPS STARTED COMING ON WHILE CAR IS OFF AND SITTING. CHECKED A SITE THAT SAID IT WAS A PROBLEM IN THE TURBO 2003 AND 2004 TURBO CRUISERS AND THE ISSUE WILL GET WORSE. MY CAR IS NOT INCLUDED IN THE RECALL. *TR

NHTSA ODI #10353925

85,000 miles · Nov 24, 2009
Electrical SystemExterior Lighting

1. I GENERALLY DRIVE OUR 2003 CHRYSLER PT CRUISER WITH THE FOG LIGHTS ON DURING THE DAY, AND THE HEADLIGHTS AT NIGHT. THIS MEANS I WAS TURNING THE FOG LIGHT SWITCH ON THE TURN SIGNAL UNIT SEVERAL TIMES A DAY. 2. BEGINNING EARLY IN 2009 I EXPERIENCED TIMES WHEN THE FOG LIGHTS WOULD NOT TURN OFF WITH THE SWITCH WITHOUT A LOT OF C…

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1. I GENERALLY DRIVE OUR 2003 CHRYSLER PT CRUISER WITH THE FOG LIGHTS ON DURING THE DAY, AND THE HEADLIGHTS AT NIGHT. THIS MEANS I WAS TURNING THE FOG LIGHT SWITCH ON THE TURN SIGNAL UNIT SEVERAL TIMES A DAY. 2. BEGINNING EARLY IN 2009 I EXPERIENCED TIMES WHEN THE FOG LIGHTS WOULD NOT TURN OFF WITH THE SWITCH WITHOUT A LOT OF CYCLING, OR THE FOG LIGHTS WOULD TURN THEMSELVES ON WHEN THE DOOR CLOSED. THE VIBRATION OF THE VEHICLE MADE THAT HAPPEN. THEN, WHEN TRYING TO GET THE FOG LIGHTS TO TURN OFF, THE SWITCH BEGAN TO SMOKE. TURNING OFF THE CAR CLEARED THAT, SO I STOPPED USING THE FOG LIGHTS. THE TURN SIGNALS AND HEADLIGHT PORTION OF THE SWITCH WORKED FINE. 3. I CONTACTED THE CHRYSLER DEALERSHIP AND WAS TOLD THEY WERE OUT OF THE SWITCH. I THEN CONTACTED A LOCAL AUTO MAINTENANCE COMPANY I HAVE USED IN THE PAST AND TRUST. THEY QUOTED ME A BETTER SERVICE PRICE, AND THAT THE SWITCH WAS BACKORDERED. THERE WERE OVER 5000 SWITCHES ON BACKORDER AND IT WAS SIX MONTHS AFTER THE ORDER WAS PLACED BEFORE WE RECEIVED THE SWITCH AND HAD IT INSTALLED. MY CONCERN IS TWO FOLD: 1. THE 5000 MAY WELL HAVE BEEN THE TIP OF THE ICEBERG IN TERMS OF FAILURES, AND 2. IF I HAD NOT BEEN SITTING THERE, WOULD THE LIGHTS, AFTER COMING ON BY THEMSELVES HAVE CAUSE THE SWITCH TO ACTUALLY CATCH THE VEHICLE ON FIRE? I THOUGHT THAT THE BRIEF TIME I WAS SMOKE SHOULD HAVE BEEN ENOUGH TO BLOW THE FUSE, BUT IT DIDN'T. *TR

NHTSA ODI #10293383

122,000 miles · Jul 14, 2009
Electrical SystemExterior Lighting

HIGH BEAMS COMING ON WITHOUT BEING TURNED ON, AT FIRST ONCE OR TWICE A WEEK THEN EVERYDAY IT WOULD HAPPEN THEN EVERYTIME USING THE VEHICLE, THE HIGH BEAMS CAME ON AFTER I TURNED THEM OFF WHEN GETTING OUT OF MY CAR UPON RETURNING TO MY CAR WOULD NOT CRANK, THE HIGH BEAMS WHERE STILL ON, HAD TO GET MY CAR JUMPED STARTED, REMOVED T…

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HIGH BEAMS COMING ON WITHOUT BEING TURNED ON, AT FIRST ONCE OR TWICE A WEEK THEN EVERYDAY IT WOULD HAPPEN THEN EVERYTIME USING THE VEHICLE, THE HIGH BEAMS CAME ON AFTER I TURNED THEM OFF WHEN GETTING OUT OF MY CAR UPON RETURNING TO MY CAR WOULD NOT CRANK, THE HIGH BEAMS WHERE STILL ON, HAD TO GET MY CAR JUMPED STARTED, REMOVED THE FUSE AND HAVEN'T HAD THE HIGH BEAMS TO COME ON AGAIN, BUT I NEED MY HIGH BEAMS ESP. FOR LONG DISTANCE DRIVING THROUGH THE MOUNTAINS, THERE'S A SHORTAGE SOMEWHERE BETWEEN THE FUSE AND HIGH BEAMS LIGHTS. *TR

NHTSA ODI #10276775

92,000 miles · Apr 10, 2009
Electrical SystemFire

I PURCHASED A 2003 CHRYSLER PT CRUISER IN JULY 2008 IN OCT WE NOTICED LIGHTS FLICKERING HEADLIGHT SWITCH STARTED BURNING FOG LIGHTS CAME ON DIDN'T WORK BEFORE TOOK IT DODGE NEW SWITCH AND 22 PIN CONNECTOR . NEW PCM REPROGRAMMED IT STILL SAME PROBLEM LIGHTS FLICKER AND CHECK ENGINE LIGHT STAYS ON. *TR

NHTSA ODI #10264883

Mileage unknown · Mar 10, 2009
Electrical System

FOG LIGHTS CONTINUE TO FLASH WITHOUT MY TURNING THEM ON. THIS IS MY THIRD DEAD BATTERY? IS THERE A RECALL? *TR

NHTSA ODI #10261459

Official recalls

2

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

03V076000 · Power Train:clutch Assembly

Mar 10, 2003

ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC.

Consequence & remedy

Consequence: IF THIS OCCURS, THE CLUTCH MAY NOT DISENGAGE WHEN THE CLUTCH PEDAL IS DEPRESSED.

Remedy: DEALERS WILL REPLACE THE FLYWHEEL AND CLUTCH ASSEMBLIES WITH THE UPDATED DESIGN PARTS. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.