NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
618 reports98,000 miles · Aug 25, 2009
Steering
IN 2004 CHRYSLER RECALLED PT CRUISERS WITH AUTOMATIC TRANSMISSIONS FOR A FAULT WITH THE POWER STEERING HOSE WHICH CAUSED FIRES IN A FEW CARS. THEY DID NOT HOWEVER COVER 2001 PT CRUISERS WITH MANUAL TRANSMISSIONS. *TR LAST WEEK (8-20-09) MY WIFE DROVE TO THE POST OFFICE (2 MILES FROM HOME) AND SMELLED BURNING RUBBER, SHE DROVE T…
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IN 2004 CHRYSLER RECALLED PT CRUISERS WITH AUTOMATIC TRANSMISSIONS FOR A FAULT WITH THE POWER STEERING HOSE WHICH CAUSED FIRES IN A FEW CARS. THEY DID NOT HOWEVER COVER 2001 PT CRUISERS WITH MANUAL TRANSMISSIONS. *TR LAST WEEK (8-20-09) MY WIFE DROVE TO THE POST OFFICE (2 MILES FROM HOME) AND SMELLED BURNING RUBBER, SHE DROVE THE CAR DIRECTLY BACK HOME. I EXAMINED THE CAR THAT NIGHT AND COULD FIND NOTHING WRONG WITH THE DRIVE BELTS, TIRES, AND THERE DIDN'T SEEM TO BE ANY LEAKS. I TOOK IT FOR A QUICK TEST DRIVE AND EVERYTHING SEEMED FINE. THE FOLLOWING DAY (8-21-09) MY WIFE AGAIN DROVE THE CAR TO THE POST OFFICE, THIS TIME IT STARTED MAKING GRINDING NOISES AND WAS DIFFICULT TO STEER. SHE DROVE THE CAR STRAIGHT HOME AGAIN. THERE STILL DIDN'T SEEM TO BE ANY LEAKS BUT WHEN I TEST DROVE IT I COULD TELL THE POWER STEERING WAS NON FUNCTIONAL. I OPENED THE FILL CAP FOR THE POWER STEERING FLUID TO CHECK ITS LEVEL AND THE REMAINING FLUID IN THE SYSTEM DRAINED ONTO MY DRIVEWAY. IT SEEMS LIKE THERE HAD BEEN A LEAK IN THE POWER STEERING HOSE THAT WAS BEING BURNT OFF ON THE ENGINE. WE WERE FORTUNATE THAT WE WERE ONLY USING THE CAR FOR LOCAL TRIPS AS IT WOULD HAVE BEEN MUCH MORE DANGEROUS IF THE HOSE HAD LET GO WHILE WE WERE DRIVING ON THE HIGHWAY. RECALL 04V268000, NHTSA ACTION NUMBER PE04028, SHOULD BE EXTENDED TO THE PT CRUISERS WITH MANUAL TRANSMISSIONS AS WELL BEFORE SOMEONE GETS HURT. *TR
NHTSA ODI #10281697
178,703 miles · Jul 28, 2009
Fuel System, Gasoline
THE FUEL LINE WAS RECALLED IN 2002 UNDER PT CRUISER FUEL LINE LEAKS AGAINST AIR CONDITIONER AND I HAD THAT REPAIRED IN 2002. I HAVE DONE NOTHING TO THE FUEL LINE SINCE THEN. ON JULY 25 2009, THE FUEL LINE SPRUNG A LEAK. UPON FURTHER INVESTIGATION I NOTICED THE LINE RUBBED AGAINST THE TOP OF THE ENGINE WHICH CAUSED THE HOLE IN…
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THE FUEL LINE WAS RECALLED IN 2002 UNDER PT CRUISER FUEL LINE LEAKS AGAINST AIR CONDITIONER AND I HAD THAT REPAIRED IN 2002. I HAVE DONE NOTHING TO THE FUEL LINE SINCE THEN. ON JULY 25 2009, THE FUEL LINE SPRUNG A LEAK. UPON FURTHER INVESTIGATION I NOTICED THE LINE RUBBED AGAINST THE TOP OF THE ENGINE WHICH CAUSED THE HOLE IN THE FUEL LINE. OBVIOUSLY FUEL WAS LEAKING ONTO THE ENGINE THE CONSEQUENCES OF THE LEAK COULD HAVE BEEN CATASTROPHIC AND LIFE THREATENING TO MYSELF AND FAMILY. THE FUEL LINE IS THREADED UNDER THE POWER STEERING PUMP HOSE AND OVER THE ENGINE TO THE FUEL INJECTION RAIL. OVER THE MILES THE LINE RUBBED THE TOP OF THE ENGINE WHICH CAUSED THE HOLE IN THE FUEL CAUSING GAS TO SQUIRT AND LEAK IN THE ENGINE COMPARTMENT. I REPLACED THE LINE TO REPAIR. I DID KEEP THE OLD FUEL LINE AND TOOK PICTURES OF THE ENGINE WHERE IT RUBBED. I BELIEVE THIS TO BE A DESIGN FLAW, BY ALLOWING THE FUEL LINE TO RUB ON THE ENGINE AND HELD DOWN BY THE POWER STEERING PUMP HOSE. *TR
NHTSA ODI #10278566
59,000 miles · Jul 24, 2009
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. WHILE THE VEHICLE WAS BEING EXAMINED, THE CONTACT WAS INFORMED THAT THE ENGINE MOUNTS NEEDED TO BE REPLACED. THE VEHICLE WAS DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 59,000. UPDATED 9/1/09 *CN THE RADIATOR WAS LEAKING, THE THERMOSTAT HOUSING WAS LEAKIN…
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TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. WHILE THE VEHICLE WAS BEING EXAMINED, THE CONTACT WAS INFORMED THAT THE ENGINE MOUNTS NEEDED TO BE REPLACED. THE VEHICLE WAS DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 59,000. UPDATED 9/1/09 *CN THE RADIATOR WAS LEAKING, THE THERMOSTAT HOUSING WAS LEAKING
NHTSA ODI #10278200
59,000 miles · Jul 24, 2009
Engine And Engine CoolingExterior LightingSuspension
TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. WHENEVER THE CONTACT DROVE THE VEHICLE AT VARIOUS SPEEDS, SHE WOULD HEAR A CLUNKING SOUND COMING FROM THE FRONT END. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT THE LOWER CONTROL ARMS AND THE BUSHINGS NEEDED TO BE REPLACED. THE CURRENT AND FAILURE MILEAGES WERE 59,0…
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TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. WHENEVER THE CONTACT DROVE THE VEHICLE AT VARIOUS SPEEDS, SHE WOULD HEAR A CLUNKING SOUND COMING FROM THE FRONT END. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT THE LOWER CONTROL ARMS AND THE BUSHINGS NEEDED TO BE REPLACED. THE CURRENT AND FAILURE MILEAGES WERE 59,000. UPDATED 08/28/09. *LJ THE RADIATOR NEEDED TO BE REPLACED. THE FOG LIGHT WOULD COME ON WITH NO WARNING. A NEEW MULTI-FUNCTION SWITCH WAS NEEDED. UPDATED 09/02/09.*JB
NHTSA ODI #10278198
Mileage unknown · Jul 23, 2009
Structure
2001 PT CRUISER THE DASH IS CRACKED. *TR
NHTSA ODI #10278148
55,000 miles · Jul 17, 2009
Exterior Lighting
2000 PT CRUISER WITH 50000 MILES. MULTIFUNCTION LIGHT SWITCH ON STEERING COLUMN HAS FAILED IN PAST TWO WEEKS. WHEN VEHICLE TURNED OFF, FOG LAMPS STAY ON. ONLY WAY TO GET THEM TO TURN OFF IS TO TURN ON LEFT TURN SIGNAL. WENT TO DEALER TO GET REPLACEMENT SWITCH AND WE ARE #1500 ON WAITING LIST FOR NEW SWITCH. CHRYSLER HAS NO O…
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2000 PT CRUISER WITH 50000 MILES. MULTIFUNCTION LIGHT SWITCH ON STEERING COLUMN HAS FAILED IN PAST TWO WEEKS. WHEN VEHICLE TURNED OFF, FOG LAMPS STAY ON. ONLY WAY TO GET THEM TO TURN OFF IS TO TURN ON LEFT TURN SIGNAL. WENT TO DEALER TO GET REPLACEMENT SWITCH AND WE ARE #1500 ON WAITING LIST FOR NEW SWITCH. CHRYSLER HAS NO OUTLOOK FOR WHEN NEW SWITCHES WILL BE AVAILABLE. PULLED FOG LIGHT FUSE TO KEEP FOG LIGHTS DE-ENERGIZED. GREAT RISK ACCORDING TO WIDELY DISTRIBUTED REPORTS THAT LIGHT WIRING HARNESS CAN FAIL, MELT AND START FIRE. THE ONLY SAFE THING TO DO IS PARK CAR AND REMOVE BATTERY UNTIL NEW SWITCH IS AVAILABLE. *TR
NHTSA ODI #10277223
39,000 miles · Jul 7, 2009
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. UPON STARTING THE VEHICLE, THE CONTACT SMELLED A STRONG ODOR OF GASOLINE. SHE ALSO NOTICED FUEL LEAKING UNDERNEATH THE FRONT HOOD. THROUGH ONLINE RESEARCH, SHE DISCOVERED NHTSA CAMPAIGN ID NUMBERS 02V214000 AND 02V215000, BUT HER VIN WAS EXCLUDED FROM BOTH RECALLS. THE DEALER S…
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TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. UPON STARTING THE VEHICLE, THE CONTACT SMELLED A STRONG ODOR OF GASOLINE. SHE ALSO NOTICED FUEL LEAKING UNDERNEATH THE FRONT HOOD. THROUGH ONLINE RESEARCH, SHE DISCOVERED NHTSA CAMPAIGN ID NUMBERS 02V214000 AND 02V215000, BUT HER VIN WAS EXCLUDED FROM BOTH RECALLS. THE DEALER STATED THAT THEY COULD NOT ASSIST WITH ANY REPAIRS AND WOULD NOT ASSUME LIABILITY. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNABLE TO BE ENTERED INTO THE SYSTEM. THE FAILURE AND CURRENT MILEAGES WERE LESS THAN 39,000. REMAILED 10/20/09. *LJ
NHTSA ODI #10275957
80,000 miles · Jun 28, 2009
Exterior Lighting
SHORT IN MULTIFUNCTION SWITCH CAUSES FOG LIGHTS TO COME ON RESULTING IN A DEAD BATTERY. I AM CONCERNED BECAUSE THIS IS A 15 AMP CIRCUIT AND IT MAY POSSIBLE CAUSE AN ELECTRICAL FIRE ALSO. APPEARS TO BE A COMMON MALFUNCTION WITH THE PT CRUISER FOR ALL YEARS. *TR
NHTSA ODI #10275144
85,000 miles · Jun 24, 2009
Latches/locks/linkagesStructureInjury
OUTSIDE DOOR HANDLE CHROME (ON ALL FOUR DOORS) FLAKING OFF AND CAUSING A DEEP CUT ON THE HAND UPON ENTRY. THIS HAS HAPPENED AT LEAST ONCE TO MY YOUNG DAUGHTER, MY WIFE, MYSELF, AND SEVERAL OTHERS ON THIS SAME VEHICLE. *TR
NHTSA ODI #10274828
28,000 miles · Jun 1, 2009
Power TrainSeats
TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. WHEN ATTEMPTING TO SHIFT GEARS, THE GEAR SHIFTER BECAME LOOSE AND TEMPORARILY INOPERATIVE. THE CONTACT TOOK THE VEHICLE TO A TRANSMISSION EXPERT AND A TECHNICIAN STATED THAT THE GEAR BOX BUSHINGS AND THRUST WASHERS WERE MISSING. HE TOOK THE VEHICLE TO A DEALER AND THEY REPLACED …
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TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. WHEN ATTEMPTING TO SHIFT GEARS, THE GEAR SHIFTER BECAME LOOSE AND TEMPORARILY INOPERATIVE. THE CONTACT TOOK THE VEHICLE TO A TRANSMISSION EXPERT AND A TECHNICIAN STATED THAT THE GEAR BOX BUSHINGS AND THRUST WASHERS WERE MISSING. HE TOOK THE VEHICLE TO A DEALER AND THEY REPLACED THE CLUTCH CABLES AT THE COST OF $300. IN ADDITION, THE SEAT CABLES TO THE REAR PASSENGER SEAT FAILED. HE CALLED THE MANUFACTURER AND LEFT A MESSAGE. THE FAILURE AND CURRENT MILEAGES WERE 28,000.
NHTSA ODI #10272537
Official recalls
5Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL SUPPLY LINE COULD CONTACT THE AIR-CONDITIONING TUBE SERVICE PORT. THIS CAN CAUSE CHAFING OF THE LINE RESULTING IN A FUEL LEAKAGE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL LINE FOR ABRASION AND INSTALL A CLIP TO ENSURE ISOLATION. IN CASES WITH EVIDENCE OF FUEL LINE ABRASION, THE FUEL LINE WILL BE REPLACED. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Jun 14, 2002
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE RIGHT REAR "65%" SEAT CENTER LOWER ANCHOR WAS MANUFACTURED WITH A WIRE DIAMETER THAT IS GREATER THAN THE MAXIMUM ALLOWABLE DIMENSION AS SPECIFIED IN THE STANDARD.
Consequence & remedy
Consequence: IF THE CONNECTOR FOR A LATCH-TYPE CHILD RESTRAINT IS NOT ATTACHED CORRECTLY TO THE ANCHORAGE POINTS, THE RESTRAINT WILL NOT PROPERLY PROTECT A CHILD IN THE EVENT OF A CRASH.
Remedy: DEALERS WILL INSPECT THE RIGHT REAR SEAT CENTER ANCHOR AND, IF NECESSARY, RESIZE THE ANCHOR TO MEET THE DIAMETER SPECIFIED WITHIN THE STANDARD. OWNER NOTIFICATION BEGAN NOVEMBER 4, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Nov 9, 2000
VEHICLE DESCRIPTION: CERTAIN PASSENGER VEHICLES, PICKUP TRUCKS AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." SOME OF THE OWNER'S MANUALS FOR THESE VEHICLES ARE MISSING INSTRUCTIONS THAT PROVIDE A STEP-BY-STEP PROCEDURE, INCLUDING DIAGRAMS, FOR PROPERLY ATTACHING A CHILD RESTRAINT SYSTEM'S TETHER STRAP TO THE TETHER ANCHORAGE.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE CHILD SEAT MAY NOT BE PROPERLY ATTACHED INCREASING THE RISK OF INJURY TO THE CHILD.
Remedy: OWNERS WILL BE PROVIDED WITH AN ADDENDUM TO THE OWNER'S MANUALS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.
PE02058 · Fuel Hose Abrasion
Opened Jul 19, 2002 · Closed Oct 4, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
Illustration