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2001 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2001 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

384 reports with mileage · 234 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 78 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 66 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

36 crash reports17 fire reports24 injury reports

Fuel System, Gasoline complaints

46 reports
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Mileage unknown · Sep 23, 2002
Fuel System, Gasoline

THE DEALER WAS UNABLE TO HONOR RECALL 02V-215 FOR THE PUMP MODULE MOUNTING FLANGE, THE DEALER STATED THAT NO PARTS WERE AVAILABLE, THE DEALER IS BALES CHRYSLER IN JEFFERSONVILLE, IN. PHONE# 812/282-4356. *JB *SCC . *JB *SCC

NHTSA ODI #8019239

Mileage unknown · Sep 9, 2002
Fuel System, GasolineFire

ON AUGUST 8,2002 AT APPROXIMATELY 9:33 A.M. IN THE TOWN OF. NO SAFETY DEFECT MENTIONED. *AK

NHTSA ODI #766928

Mileage unknown · Aug 2, 2002
Fuel System, Gasoline

I CAME TO A STOP AFTER A LONG FREEWAY TRIP AND NOTICED A VERY STRONG GAS SMELL. I LOOKED UNDER HOOD AND COULD SMELL AND SEE GASOLINE HAD SPRAYED ALL OVER THE ENGINE COMPARTMENT. LATER, I FOUND A LINK TO A PT CLUB WEBSITE PROBLEM AREA, WHERE SOMEONE HAD POSTED ABOUT THE SAME PROBLEM JUST A FEW WEEKS EARLIER. HER MILAGE WAS AT…

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I CAME TO A STOP AFTER A LONG FREEWAY TRIP AND NOTICED A VERY STRONG GAS SMELL. I LOOKED UNDER HOOD AND COULD SMELL AND SEE GASOLINE HAD SPRAYED ALL OVER THE ENGINE COMPARTMENT. LATER, I FOUND A LINK TO A PT CLUB WEBSITE PROBLEM AREA, WHERE SOMEONE HAD POSTED ABOUT THE SAME PROBLEM JUST A FEW WEEKS EARLIER. HER MILAGE WAS AT THE SAME POINT AS MINE (AROUND 40,000  45,000 MILES) (I REMEMBER CONVERSING WITH HER WHEN SHE AND I WERE WAITING FOR OUR CARS TO ARRIVE IN AUG 2000  SO OUR CARS WERE MADE AROUND THE SAME TIME). OTHER POSTS REFLECTED THAT OTHERS WERE HAVING THE SAME PROBLEM IN THEIR PTS  THE FUEL LINE IS GETTING WORN ON A SPOT ON THE UNDERSIDE (NOT VISIBLE) WHERE IT RUBBED AGAINST A PART OF THE AIRCONDITIONING LINE. COMPARING NOTES, IT SEEMS SOME PT'S HAD COME OUT OF THE FACTORY WITH THE FUEL LINE TIED AWAY FROM THE AIRCONDITIONER, SOME DIDNT. CHRYSLER RECOGNIZES THIS BECAUSE THEY HAVE PUT A TSB OUT FOR THE PROBLEM. OUR OWN OBSERVATION IS THAT CARS MADE A FEW MONTHS EARLIER ARE CONFIGURED DIFFERENTLY AND DON'T HAVE THE PROBLEM. I DONT KNOW HOW MUCH LATER AFTER MINE WAS BUILT THEY BEGAN TYING THE HOSE AWAY AS A REGULAR PRACTICE. MY CAR WAS BUILT AUG 2, 2000. WHEN GETTING THE FUEL LINE REPLACED AT THE DEALERSHIP THE WEEK OF 7/12 - I POINTED OUT THAT THIS WAS AN OBVIOUS, AND KNOWN SAFETY DEFECT AND ASKED THEM TO FIX IT WITH NO CHARGE. THE SERVICE MANAGER SAID THAT BECAUSE THERE WAS NO RECALL, AND BECAUSE IT WAS OUT OF WARRANTY, I WOULD HAVE TO PAY FOR IT. SO I PAID $312.66 TO REPLACE THE HOSE. ON A CAR EVENT A WEEK AFTER MY CAR WAS REPAIRED, WE LOOKED AT THE HOSES ON ABOUT 10 OTHER PT'S - THOSE THAT WERENT TIED BACK ALL SHOWED WEAR IN THE SAME AREA. ONE WITH ABOUT 35,000 MILES HAD SIGNIFICANT WEAR SUCH THAT THE LINE SHOULD PROBABLY BE REPLACED AND NOT JUST TIED BACK TO PREVENT FURTHER DAMAGE. I SUSPECT THERE ARE ALOT OF PT'S OUT THERE THAT WERE MADE AROUND THE SAME TIME THAT ARE FACING AN UNEXPECTED FUEL LEAK. *AK

NHTSA ODI #765128

Mileage unknown · Jul 21, 2002
Fuel System, Gasoline

FUEL LINE INSIDE ENGINE COMPARTMENT HAD RUBBED AGAINST PLASTIC CAP FOR A/C RECHARGE NIPPLE. THIS EVENTUALLY CAUSED A SMALL PUNCTURE IN THE FUEL LINE AND ALLOWED A FINE MIST OF GASOLINE TO BE SPRAYED IN THE VICINITY OF THE EXAUST MANIFOLD. NO FIRE RESULTED FROM THIS INCIDENT.*AK

NHTSA ODI #764524

Mileage unknown · Jul 10, 2002
Fuel System, Gasoline

FUEL LINE IS RESTING ON THE METAL AIR CONDITIONING LINE AND CONSUMER CONSTANTLY SMELLS GASOLINE FROM VEHICLE.*AK

NHTSA ODI #8013706

Mileage unknown · Jul 9, 2002
Fuel System, GasolineInjury

ORIGINAL FUEL LINE LOCATION CAUSED FRICTION AND WEARING ON THE BRAIDED FUEL LINE. THIS WORE A HOLE CLEAR THROUGH THE LINE SPEWING GASOLINE ALL OVER A VERY HOT ENGINE! I WAS THE ONE WHO ORIGINALLY BROUGHT THIS TO THE ATTENTION OF THE INTERNET 'PT COMMUNITY'. PLEASE STRESS A RECALL ON THIS ISSUE. VERY CONCERNED FOR THOSE WHO H…

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ORIGINAL FUEL LINE LOCATION CAUSED FRICTION AND WEARING ON THE BRAIDED FUEL LINE. THIS WORE A HOLE CLEAR THROUGH THE LINE SPEWING GASOLINE ALL OVER A VERY HOT ENGINE! I WAS THE ONE WHO ORIGINALLY BROUGHT THIS TO THE ATTENTION OF THE INTERNET 'PT COMMUNITY'. PLEASE STRESS A RECALL ON THIS ISSUE. VERY CONCERNED FOR THOSE WHO HAVE NO 'NET ACCESS!! THEY HAVE TO BE NOTIFIED SOMEHOW! SOME FOLKS WHO DIDN'T BOTHER TO CHECK.. BECAUSE THEY HAVE A 'LATER MODEL' 2001. AND WE'VE ALREADY ESTABLISHED THAT THIS IS NOT RELEVANT. THEY NEED TO CHECK! -THANK YOU!*AK

NHTSA ODI #764017

Mileage unknown · Jul 8, 2002
Fuel System, Gasoline

AFTER RESEARCHING INTERNET FOUND A FUEL PROBLEM WITH PT CRUISER. CONFIRMED INFORMATION WITH DEALER, HOWEVER, VEHICLE IS NOT BEING RECALLED.*AK

NHTSA ODI #8013399

Mileage unknown · Jul 8, 2002
Fuel System, Gasoline

ENGINE COMPARTMENT, FUEL LINE RUBS AGAINST A/C LINE ,CAUSING FUEL LINE TO FAIL.*AK

NHTSA ODI #763959

Mileage unknown · Jul 8, 2002
Fuel System, Gasoline

FUEL LINE RESTS AGAINST AIR CONDITIONER LINE AND IS WEARING. *AK

NHTSA ODI #763911

Mileage unknown · Jul 6, 2002
Fuel System, Gasoline

FUEL LINE RUBBING THRU BY THE AIR CONDITIONER FITTING, (INCORRECTLY ROUTED FROM FACTORY) CAUSING FUEL TO BE SPRAYED ALL OVER THE TOP OF THE ENGINE AND EXHAUST MANIFOLD.*AK

NHTSA ODI #763876

Official recalls

5

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V214000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL SUPPLY LINE COULD CONTACT THE AIR-CONDITIONING TUBE SERVICE PORT. THIS CAN CAUSE CHAFING OF THE LINE RESULTING IN A FUEL LEAKAGE.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL LINE FOR ABRASION AND INSTALL A CLIP TO ENSURE ISOLATION. IN CASES WITH EVIDENCE OF FUEL LINE ABRASION, THE FUEL LINE WILL BE REPLACED. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V162000 · Seats:front Assembly:recliner

Jun 14, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE RIGHT REAR "65%" SEAT CENTER LOWER ANCHOR WAS MANUFACTURED WITH A WIRE DIAMETER THAT IS GREATER THAN THE MAXIMUM ALLOWABLE DIMENSION AS SPECIFIED IN THE STANDARD.

Consequence & remedy

Consequence: IF THE CONNECTOR FOR A LATCH-TYPE CHILD RESTRAINT IS NOT ATTACHED CORRECTLY TO THE ANCHORAGE POINTS, THE RESTRAINT WILL NOT PROPERLY PROTECT A CHILD IN THE EVENT OF A CRASH.

Remedy: DEALERS WILL INSPECT THE RIGHT REAR SEAT CENTER ANCHOR AND, IF NECESSARY, RESIZE THE ANCHOR TO MEET THE DIAMETER SPECIFIED WITHIN THE STANDARD. OWNER NOTIFICATION BEGAN NOVEMBER 4, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

00V366000 · Child Seat

Nov 9, 2000

VEHICLE DESCRIPTION: CERTAIN PASSENGER VEHICLES, PICKUP TRUCKS AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." SOME OF THE OWNER'S MANUALS FOR THESE VEHICLES ARE MISSING INSTRUCTIONS THAT PROVIDE A STEP-BY-STEP PROCEDURE, INCLUDING DIAGRAMS, FOR PROPERLY ATTACHING A CHILD RESTRAINT SYSTEM'S TETHER STRAP TO THE TETHER ANCHORAGE.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE CHILD SEAT MAY NOT BE PROPERLY ATTACHED INCREASING THE RISK OF INJURY TO THE CHILD.

Remedy: OWNERS WILL BE PROVIDED WITH AN ADDENDUM TO THE OWNER'S MANUALS.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.

PE02058 · Fuel Hose Abrasion

Opened Jul 19, 2002 · Closed Oct 4, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

No summary supplied.