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1999 Chevrolet Venture

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1999 Chevrolet Venture do not stand out strongly from the model-year median of 220.

About this comparison →

When problems were reported

Mileage at the reported incident

143 reports with mileage · 206 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 114 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 36 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

22 crash reports5 fire reports27 injury reports

Engine And Engine Cooling complaints

114 reports
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41,000 miles · Jan 9, 2004
Engine And Engine Cooling

WHILE DRIVING CONSUMER HEARD A TICKING NOISE COMING FROM THE ENGINE. *AK

NHTSA ODI #10053731

58,000 miles · Jan 2, 2004
Engine And Engine Cooling

1999 CHEVY VENTURE PASSENGER VAN WITH LESS THAN 58,000 MILES EXPERIENCED AN INTAKE MANIFOLD GASKET FAILURE. CHEVROLET CUSTOMER SUPPORT REPRESENTATIVE INDICATED AN "ADVISORY" HAS BEEN ISSUED FOR THE 3.8 LITRE V6 ENGINE BUT THAT SHE HAS ALSO RECEIVED "SEVERAL" CALLS ON THE 3.4 LITRE V6 ENGINE. GIVEN VEHICLE AGE, NUMBER OF MILES,…

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1999 CHEVY VENTURE PASSENGER VAN WITH LESS THAN 58,000 MILES EXPERIENCED AN INTAKE MANIFOLD GASKET FAILURE. CHEVROLET CUSTOMER SUPPORT REPRESENTATIVE INDICATED AN "ADVISORY" HAS BEEN ISSUED FOR THE 3.8 LITRE V6 ENGINE BUT THAT SHE HAS ALSO RECEIVED "SEVERAL" CALLS ON THE 3.4 LITRE V6 ENGINE. GIVEN VEHICLE AGE, NUMBER OF MILES, AND DRIVING PATTERNS, A FAILURE OF THIS MAGNITUDE AND COST SHOULD NOT OCCUR. *AK

NHTSA ODI #10051526

104,500 miles · Dec 29, 2003
Engine And Engine CoolingFuel System, Gasoline

3 FAILED ENGINE MANIFOLD & HEAD GASKETS AND EXPENSIVE REPAIRS IN 2 YEARS.

NHTSA ODI #10051228

67,000 miles · Dec 14, 2003
Engine And Engine Cooling

1999 CHEVROLET VENTURE AT 60,000 MILES HAD TO HAVE INTAKE MANIFOLD GASKET REPLACED. REPAR COST WAS $874.66. UPON FURTHER RESEARCH, IT IS APPARENT THERE ARE THOUSANDS OF VENTURE OWNERS WHO HAVE SUFFERED THE SAME PROBLEM AND EXPENSE. *AK

NHTSA ODI #10049724

71,000 miles · Dec 13, 2003
Engine And Engine Cooling

AT 71000 MILES INTAKE MANIFOLD GASKET FAILED. IF NOT REPAIRED THIS WILL LEAD TO ENGINE DAMAGE AND POSSIBLY TOTAL ENGINE FAILURE. AT MY OWN EXPENSE I HAD IT REPAIRED USING THE PROPER "RE-ENGINEERED" GASKET. EXPENSE WAS $550. *AK

NHTSA ODI #10049697

Mileage unknown · Nov 20, 2003
Engine And Engine CoolingFuel System, Gasoline

I HAVE A 1999 CHEVY VENTURE. I HAVE HAD NOTHING BUT PROBLEMS WITH THE INJECTORS CAUSING THE CHECK ENGINE LIGHT TO COME ON. THIS HAPPENS EVERY COUPLE OF MONTHS. I ALSO HAVE A PROBLEM WITH THE INTAKE ON THE SAME VEHICLE. IT IS THE 3.4 ENGINE AND THERE ARE A LOT OF PEOPLE WITH THE SAME PROBLEM. I FEEL THAT A RECALL NEEDS TO…

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I HAVE A 1999 CHEVY VENTURE. I HAVE HAD NOTHING BUT PROBLEMS WITH THE INJECTORS CAUSING THE CHECK ENGINE LIGHT TO COME ON. THIS HAPPENS EVERY COUPLE OF MONTHS. I ALSO HAVE A PROBLEM WITH THE INTAKE ON THE SAME VEHICLE. IT IS THE 3.4 ENGINE AND THERE ARE A LOT OF PEOPLE WITH THE SAME PROBLEM. I FEEL THAT A RECALL NEEDS TO BE REQUIRED TO FIX THIS. AFTER SPENDING THOUSANDS OF DOLLARS ON A VEHICLE IS SHOULD BE RIGHT OR AT LEAST FIXED ON GOOD FAITH. *LA

NHTSA ODI #10047242

Mileage unknown · Oct 5, 2003
Air BagsEngine And Engine Cooling

MY HUSBAND AND I OWN A 1999 CHEVROLET VENTURE. WE BOUGHT IT AUGUST OF 2002. WITH IN THE FIRST MONTH MY AIRBAG LIGHT CAME ON. CALLED THE DEALER AND WE HAD TO HAVE THE SEAT BELT TENSION REPLACED ON THE DRIVERS SIDE. ABOUT A YEAR LATER THE SAMETHING HAPPENS AGAIN THIS TIME ON THE PASSENGERS SIDE. ABOUT A MONTH AGO OUR ANTIFREEZ…

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MY HUSBAND AND I OWN A 1999 CHEVROLET VENTURE. WE BOUGHT IT AUGUST OF 2002. WITH IN THE FIRST MONTH MY AIRBAG LIGHT CAME ON. CALLED THE DEALER AND WE HAD TO HAVE THE SEAT BELT TENSION REPLACED ON THE DRIVERS SIDE. ABOUT A YEAR LATER THE SAMETHING HAPPENS AGAIN THIS TIME ON THE PASSENGERS SIDE. ABOUT A MONTH AGO OUR ANTIFREEZE LIGHT KEEPS COMING ON AND SHUTTING OFF. WE NOTICE NO LEAKING ON THE GROUND HOWEVER THE ANTIFREEZE IS SLOWLY DISAPPEARING. WELL THIS WEEKEND MY HUSBAND TOOK THE VAN ON A TRIP AND COMES BACK THE NEXT DAY AND THE ENGINE IS MAKING A TICKING NOISE. WE FOUND OUT THAT THE ANTIFREEZE IS LEAKING INTO THE OIL CAUSING THE GASKET TO BE REPLACED AND THE HYDRAULIC LIFTS TO BE REPLACED. THIS COULD OF RESULTED IN THE ENGINE FREEZING UP. THIS HAS OBVIOUSLY BEEN AN ISSUE WITH THIS VEHICLE AND I WANT TO KNOW WHY ANYTHING HAS NOT BEEN DONE ABOUT THIS. JUST BECAUSE SOMEONE WAS NOT INJURED DOES NOT ALLOW THE COMPANY TO OVERLOOK THE FACT THAT THEY HAVE A DEFECT WITH THIS YEAR OF VENTURES. *JB

NHTSA ODI #10041281

Mileage unknown · Sep 29, 2003
Engine And Engine Cooling

I CONTACTED CHEVEROLET FOR ASSISTANCE REGARDING MY 1999 VENTURE VAN. THE INTAKE MANIFOLD GASKET WAS LEAKING CAUSING OVER HEATING. REPAIRS WERE MADE AT A COST OF $706. THE REPRESENTATIVE AT CHEVEROLET (1-800-222-1020) SAID THAT THERE WAS A RECALL ON THE THE INTAKE MANIFOLD GASKET, BUT NOT FOR MY VEHICLE. I ASKED THE REPRESEN…

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I CONTACTED CHEVEROLET FOR ASSISTANCE REGARDING MY 1999 VENTURE VAN. THE INTAKE MANIFOLD GASKET WAS LEAKING CAUSING OVER HEATING. REPAIRS WERE MADE AT A COST OF $706. THE REPRESENTATIVE AT CHEVEROLET (1-800-222-1020) SAID THAT THERE WAS A RECALL ON THE THE INTAKE MANIFOLD GASKET, BUT NOT FOR MY VEHICLE. I ASKED THE REPRESENTATIVE HOW CAN THE RECALL NOT COVER MY VEHICLE WITH THE SAME PROBLEM. THAT DOES NOT MAKE COMMON SENSE. THE REPRESENTATIVE COULD NOT ANSWER THE REASON WHY MY VEHICLE WAS NOT INCLUDED.

NHTSA ODI #10040901

59,000 miles · Sep 27, 2003
Engine And Engine Cooling

AS THE WEATHER HAS GOTTEN COOLER I TRIED TO USE MY HEATING SYSTEM AND JUST GOT COLD AIR. THE ENGINE TEMP GAUGE WAS GOING UP BUT I ONLY GOT COLD. THEN I NOTICED THAT THE TEMP GAUGE KEPT CLIMBING AND I WAS AFRAID IT WAS GOING TO 'REDLINE' AND IT SUDDENLY DROPPED TO NORMAL AND I STARTED TO GET HEAT IN THE CAR. THE PROBLEM THEN KEPT…

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AS THE WEATHER HAS GOTTEN COOLER I TRIED TO USE MY HEATING SYSTEM AND JUST GOT COLD AIR. THE ENGINE TEMP GAUGE WAS GOING UP BUT I ONLY GOT COLD. THEN I NOTICED THAT THE TEMP GAUGE KEPT CLIMBING AND I WAS AFRAID IT WAS GOING TO 'REDLINE' AND IT SUDDENLY DROPPED TO NORMAL AND I STARTED TO GET HEAT IN THE CAR. THE PROBLEM THEN KEPT COMING AND GOING AS I DROVE. THE CAR IS NOW IN THE SHOP AND I AM TOLD THAT IT IS A LEAKING INTAKE MANIFOLD GASKET AND WILL COST ME $650 TO FIX. I ONLY HAVE 59K MILES ON MY CAR. THE SHOP OWNER ALSO MENTIONED THAT HE HAS SEEN 'A LOT' OF THIS PROBLEM IN CHEVY VENTURES (AND OTHER CARS WITH THE SAME ENGINE) AND THAT HE HAD ANOTHER ONE IN HIS GARAGE AS WE SPOKE. THIS SOUNDS LIKE A DESING FAULT THAT GM SHOULD TAKE OWNERSHIP OF. I HAVEN'T HEARD OF A RECALL SO I'M FACED WITH PAYING SO I CAN HAVE A FUNCTIONAL CAR.

NHTSA ODI #10039638

72,000 miles · Jul 26, 2003
Engine And Engine Cooling

BLOWN HEAD GASKET ON 1999 CHEVROLET VENTURE VAN WITH ONLY 73000 MILES CAUSING $1500 WORTH OF REPAIRS.*AK

NHTSA ODI #10029243

Official recalls

4

04V597000 · Latches/locks/linkages:doors:latch

Dec 22, 2004

ON CERTAIN MINIVANS EQUIPPED WITH SECOND-ROW BUCKET SEATS OR CAPTAIN'S CHAIRS AND A POWER SLIDING DOOR ON THE PASSENGER SIDE OF THE VEHICLE, A PASSENGER USING THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR COULD BE INJURED.

Consequence & remedy

Consequence: IF A PASSENGER USES THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR AND HOLDS ONTO THE HANDLE WHILE IT IS BEING OPENED BY THE MOTOR, THE PASSENGER'S ARM MAY BE PUSHED INTO THE SEAT BACK OR ARMREST AND A WRIST OR LOWER ARM INJURY MAY RESULT.

Remedy: DEALERS WILL REPLACE THE POWER SLIDING DOOR INTERIOR HANDLE ON THE PASSENGER-SIDE. IF THE VEHICLE IS EQUIPPED WITH A POWER OR MANUAL SLIDING DOOR ON THE DRIVER-SIDE, THE INTERIOR HANDLE WILL ALSO BE REPLACED FOR APPEARANCE REASONS. NOTE: BEFORE THE VEHICLE IS SERVICED, GM ADVISES OWNERS TO NOT USE THE INTERIOR DOOR HANDLE TO OPEN THE DOOR. THE DRIVER CAN OPEN AND CLOSE THE DOOR FROM SWITCHES AT THE DRIVER'S POSITION OR BY USING THE REMOTE KEY FOB. THE DRIVER SHOULD TELL PASSENGERS TO USE THE SWITCH LOCATED IN FRONT OF THE DOOR TO OPEN OR CLOSE IT. THE DRIVER SHOULD USE THE OVERRIDE SWITCH TO PREVENT OPERATION OF THE POWER DOOR BY CHILDREN OR BY OTHERS WHO ARE NOT FAMILIAR WITH ITS USE. THE OWNER NOTIFICATION LETTER MAILING WILL BE CONDUCTED IN PHASES WITH THE FIRST PHASE BEGINNING ON MAY 31, 2005. THE SECOND PHASE MAILING BEGAN ON JULY 18, 2005. THE RECALL BEGAN ON MAY 31, 2005. PHASE 2 BEGAN ON JULY 18, 2005. PHASE 3 (FINAL PHASE) BEGAN ON AUGUST 24, 2005, TO ALL REMAINING CUSTOMERS. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438; PONTIAC AT 1-800-620-7668; OR OLDSMOBILE AT 1-800-630-6537.

01V264000 · Latches/locks/linkages:doors:latch

Aug 21, 2001

VEHICLE DESCRIPTION: 1997-2001 CHEVROLET VENTURE, PONTIAC MONTANA/TRANSPORT, AND OLDSMOBILE SILHOUETTE MINI VANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS THAT WERE SERVICED IN CAMPAIGN 01013 (01V-067) FROM APRIL TO AUGUST 2001. ALSO 2001 CHEVROLET VENTURE, PONTIAC MONTANA, AND OLDSMOBILE SILHOUETTE MINI VANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS ASSEMBLED IN JANUARY THROUGH APRIL 2001. THESE VEHICLES HAVE INADEQUATE FRONT WELDS. IF A FRONT WELD FAILS, THE ACTUATOR CAN JAM IN THE UNLATCHED POSITION AND, WHEN THE SLIDING DOOR CLOSES, IT WILL NOT BE LATCHED.

Consequence & remedy

Consequence: IF THIS HAPPENS, THE POWER SLIDING DOOR CAN OPEN WHILE THE VEHICLE IS IN MOTION, PARTICULARLY WHEN THE VEHICLE ASCENDS A HILL, MAKES A TURN, OR TRAVELS OVER A ROUGH ROAD SURFACE. AN UNRESTRAINED OCCUPANT COULD FALL OUT OF THE VAN AND BE INJURED.

Remedy: DEALERS WILL INSPECT AND, IF REQUIRED, INSTALL A NEW POWER SLIDING DOOR UNLATCH ACTUATOR ASSEMBLY. OWNER NOTIFICATION BEGAN ON OCTOBER 22, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

01V067000 · Latches/locks/linkages:doors:latch

Mar 8, 2001

VEHICLE DESCRIPTION: MINIVANS EQUIPPED WITH PASSENGER SIDE POWER SLIDING DOORS. THE DOOR CLOSES BUT MAY NOT BE LATCHED. IF THIS HAPPENS, THE POWER SLIDING DOOR CAN OPEN WHILE THE VEHICLE IS IN MOTION, PARTICULARLY WHEN THE VEHICLE ASCENDS A HILL, MAKES A TURN, OR TRAVELS OVER A ROUGH ROAD SURFACE.

Consequence & remedy

Consequence: AN UNRESTRAINED OCCUPANT COULD FALL OUT OF THE VAN AND BE INJURED.

Remedy: DEALERS WILL INSTALL A NEW UN-LATCH ACTUATOR ASSEMBLY TO THE POWER SLIDING DOOR. THIS RECALL HAS BEEN CONTINUED UNDER SAFETY RECALL 01V-264. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

99V071000 · Steering:gear Box:shaft Sector

Apr 12, 1999

VEHICLE DESCRIPTION: PASSENGER MINI VANS. THE LEFT AND/OR RIGHT FRONT LOWER INSULATOR TO CRADLE CENTER METAL SLEEVE IS COLLAPSED, WHICH CAN RESULT IN LOSS OF CLAMP LOAD IN THE JOINT. IF THE CLAMP LOAD IS REDUCED OR LOST, THE BOLT CAN BE LOST OR BROKEN AND THE JOINT CAN SEPARATE.

Consequence & remedy

Consequence: IF NOT REPAIRED, SEPARATION OF THE OPPOSITE SIDE JOINT COULD OCCUR RESULTING IN STEERING SHAFT SEPARATION.

Remedy: DEALERS WILL REPLACE THE LEFT AND RIGHT FRONT LOWER CRADLE-TO-SUSPENSION INSULATORS AND THE ATTACHING BOLTS.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

6

PE04064 · POWER-SLIDING Door

Opened Sep 17, 2004 · Closed Dec 22, 2004

Status: closed (inferred from source dates) · Structure:body:door

SUBJECT VEHICLES ARE AVAILABLE WITH AN OPTIONAL POWER SLIDING DOOR.THE INTERIOR HANDLE IS ORIENTED IN THE VERTICAL POSITION IN THE DOOR PANEL AND LINES UP AT THE ELBOW LEVEL WHEN THE OCCUPANT IS SEATED IN THE 2ND-ROW OUTBOARD POSITION.IF THE OCCUPANT HOLDS THE INTERIOR HANDLE IN THE THUMB UP POSITION DURING POWER-ASSISTED OPENING, THE ARM/WRIST CAN BE PUSH BACK WITH FORCE AGAINST THE 2ND-ROW BUCKET SEAT OR CAPTAIN'S CHAIR SEAT BACK CREATING A RISK OF INJURY (OTHER SEATING CONFIGURATIONS HAVE AMPLE SEAT TO DOOR CLEARANCE TO AVOID ENTRAPMENT OF THE LOWER ARM).AMONG THE 103 TOTAL REPORTS, THERE WERE 102 ALLEGED INJURIES INCLUDING ARM/WRIST, THUMB AND SHOULDER INJURIES.A COUNT OF INJURIES REVEALS THAT 76 INJURIES WERE A FRACTURED OR A BROKEN ARM/WRIST REQUIRING AN IMMOBILIZING CAST FOR FOUR-TO-SIX WEEKS.ALL INJURIES INVOLVE THE RIGHT SIDE POWER SLIDING DOOR.THE LEFT SIDE POWER SLIDING DOOR IS ON FAR FEWER VEHICLES, BUT MORE IMPORTANTLY, IT PRODUCES LESS FORCE.GM NOTIFIED THE AGENCY BY LETTER DATED DECEMBER 21, 2004, THAT IT WILL RECALL MODEL YEAR 1997 THOUGH EARLY 2005 GM U-VAN VEHICLES EQUIPPED WITH A RIGHT SIDE POWER SLIDING DOOR AND WITH 2ND-ROW BUCKET SEATS OR CAPTAIN CHAIRS (NHTSA RECALL #04V597).AS PART OF THE RECALL REMEDY, GM WILL REPLACE THE DOOR HANDLE WITH A FLUSH MOUNTED HANDLE THAT WILL PREVENT AN OCCUPANT FROM GRASPING THE HANDLE WITH THE PALM BETWEEN THE HANDLE AND DOOR PANEL (THUMB UP ORIENTATION) AND THUS ELIMINATE THE POTENTIAL FOR ARM/WRIST ENTRAPMENT.THIS INVESTIGATION IS CLOSED.

EA03005 · Rear Axle Trailing Arm Failure

Opened Apr 23, 2003 · Closed Jan 12, 2004

Status: closed (inferred from source dates) · Suspension; Suspension:rear

ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (2)

Suspension

ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Suspension:rear

ON NOVEMBER 18, 2002, ODI OPENED A PRELIMINARY EVALUATION (PE02-086) TO EVALUATE ALLEGATIONS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES (U-VAN) WHICH INCLUDED TWO REPORTING CRASHES.ON APRIL 9, 2003, ODI UPGRADED PE02-086 TO AN ENGINEERING ANALYSIS (EA03-005) TO CONTINUE ITS EXAMINATION OF THE ISSUE. THE TRAILING ARM DESIGN IN THESE VEHICLES HAS BEEN USED IN THE U-VAN FROM MY 1997 THROUGH THE PRESENT.THE GM ANALYSIS CONCLUDED THAT THE SUBJECT TRAILING ARMS COULD CRACK OR BUCKLE IF THEY WERE DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR SUBJECTED TO CERTAIN SERVICE RELATED ABUSE CONDITIONS SUCH AS IMPROPER TOWING OR JACKING.ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 19 INCIDENTS OF REAR AXLE TRAILING ARM FAILURES IN THE SUBJECT VEHICLES.THERE HAVE BEEN NO NEW REPORTS TO ODI OR GM IN THE LAST 12 MONTHS AND ONLY ONE NEW COMPLAINT IN THE LAST 21 MONTHS. DUE TO THE LOW COMPLAINT RATE AND THE ABSENCE OF A CONTINUING TREND IN REPORTED FAILURES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE02086 · Rear Axle Trailing Arm Failure

Opened Nov 18, 2002 · Closed Apr 9, 2003

Status: closed (inferred from source dates) · Suspension; Suspension:rear

ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 14 INCIDENTS OF REAR TRAILING ARM FAILURES IN MODEL YEAR (MY) 1997 THROUGH 1999 GM U-VANS, INCLUDING TWO THAT ALLEGEDLY RESULTED IN CRASHES. THE TRAILING ARM DESIGN IN THESE VEHICLES IS USED IN THE U-VANS FROM MY 1997 THROUGH 2003.ACCORDING TO GM, THE SUBJECT TRAILING ARMS CAN CRACK OR BUCKLE IF THEY HAVE BEEN DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR CERTAIN SERVICE RELATED ABUSE CONDITIONS (E.G., IMPROPER TOWING OR JACKING).GM IDENTIFIED A PARTS HANDLING CONCERN THAT WAS CAUSING SOME TRAILING ARMS TO BE DAMAGED PRIOR TO INSTALLATION.TO ADDRESS THIS CONCERN, GM IMPLEMENTED CHANGES TO THE SHIPPING CONTAINERS FROM JANUARY 1999 THROUGH SEPTEMBER 1999. EIGHT (8) OF THE REPORTED INCIDENTS IN MY 1997-99 U-VANS, INCLUDING THE TWO CRASHES, OCCURRED IN THE LAST 2 YEARS.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO ASSESS THE TREND AND SAFETY RISK ASSOCIATED WITH THE ALLEGED DEFECT.

Additional source detail variants (2)

Suspension

ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 14 INCIDENTS OF REAR TRAILING ARM FAILURES IN MODEL YEAR (MY) 1997 THROUGH 1999 GM U-VANS, INCLUDING TWO THAT ALLEGEDLY RESULTED IN CRASHES. THE TRAILING ARM DESIGN IN THESE VEHICLES IS USED IN THE U-VANS FROM MY 1997 THROUGH 2003.ACCORDING TO GM, THE SUBJECT TRAILING ARMS CAN CRACK OR BUCKLE IF THEY HAVE BEEN DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR CERTAIN SERVICE RELATED ABUSE CONDITIONS (E.G., IMPROPER TOWING OR JACKING).GM IDENTIFIED A PARTS HANDLING CONCERN THAT WAS CAUSING SOME TRAILING ARMS TO BE DAMAGED PRIOR TO INSTALLATION.TO ADDRESS THIS CONCERN, GM IMPLEMENTED CHANGES TO THE SHIPPING CONTAINERS FROM JANUARY 1999 THROUGH SEPTEMBER 1999. EIGHT (8) OF THE REPORTED INCIDENTS IN MY 1997-99 U-VANS, INCLUDING THE TWO CRASHES, OCCURRED IN THE LAST 2 YEARS.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO ASSESS THE TREND AND SAFETY RISK ASSOCIATED WITH THE ALLEGED DEFECT.

Suspension:rear

ANALYSIS OF ODI AND GM DATA HAS IDENTIFIED 14 INCIDENTS OF REAR TRAILING ARM FAILURES IN MODEL YEAR (MY) 1997 THROUGH 1999 GM U-VANS, INCLUDING TWO THAT ALLEGEDLY RESULTED IN CRASHES. THE TRAILING ARM DESIGN IN THESE VEHICLES IS USED IN THE U-VANS FROM MY 1997 THROUGH 2003.ACCORDING TO GM, THE SUBJECT TRAILING ARMS CAN CRACK OR BUCKLE IF THEY HAVE BEEN DAMAGED DURING ASSEMBLY, PRE-DELIVERY HANDLING, OR CERTAIN SERVICE RELATED ABUSE CONDITIONS (E.G., IMPROPER TOWING OR JACKING).GM IDENTIFIED A PARTS HANDLING CONCERN THAT WAS CAUSING SOME TRAILING ARMS TO BE DAMAGED PRIOR TO INSTALLATION.TO ADDRESS THIS CONCERN, GM IMPLEMENTED CHANGES TO THE SHIPPING CONTAINERS FROM JANUARY 1999 THROUGH SEPTEMBER 1999. EIGHT (8) OF THE REPORTED INCIDENTS IN MY 1997-99 U-VANS, INCLUDING THE TWO CRASHES, OCCURRED IN THE LAST 2 YEARS.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO ASSESS THE TREND AND SAFETY RISK ASSOCIATED WITH THE ALLEGED DEFECT.

PE02017 · Shoulder Harness Clip

Opened Feb 11, 2002 · Closed Aug 2, 2002

Status: closed (inferred from source dates) · Seat Belts

No summary supplied.

PE00045 · Air Bag Tear During Deployment

Opened Nov 3, 2000 · Closed Jan 11, 2001

Status: closed (inferred from source dates) · Air Bags

No summary supplied.

SQ00014 · Unexpected Opening Of Sliding Door

Opened Jul 25, 2000 · Closed Oct 22, 2001

Status: closed (inferred from source dates) · Structure

There is no summary currently available