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2005 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2005 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

242 reports with mileage · 27 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 98 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

14 crash reports15 fire reports7 injury reports

What owners actually said

269 reports
147,036 miles · Mar 8, 2012
Service Brakes, Hydraulic

BRAKE LINES RUSTED THROUGH. 2005 SILVERADO 2500HD. SIX AND A HALF YEARS OLD 147036 MILES MOSTLY HIGHWAY DRIVING. I ALWAYS WASHED THE TRUCK AND THE FRAME ETC. AFTER DRIVING IT ON SALTED ROADS SO THEY SHOULD NOT HAVE RUSTED. THE PROBLEM IS IT APPEARS THESE ARE BARE STEEL LINES WITH NO APPARENT COATING ON THEM TO KEEP THEM FROM RUS…

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BRAKE LINES RUSTED THROUGH. 2005 SILVERADO 2500HD. SIX AND A HALF YEARS OLD 147036 MILES MOSTLY HIGHWAY DRIVING. I ALWAYS WASHED THE TRUCK AND THE FRAME ETC. AFTER DRIVING IT ON SALTED ROADS SO THEY SHOULD NOT HAVE RUSTED. THE PROBLEM IS IT APPEARS THESE ARE BARE STEEL LINES WITH NO APPARENT COATING ON THEM TO KEEP THEM FROM RUSTING. AS EVERYONE KNOWS ANY BARE STEEL WILL RUST EXTENSIVELY WHEN NOT COATED WITH A PAINT OR SOME FORM OF CORROSION PROTECTION. IF I WOULD HAVE KNOWN THE BRAKE LINES WERE NOT TREATED I WOULD HAVE SPRAYED UNDERCOAT OR SOMETHING ON THEM TO KEEP THEM FROM RUSTING. THE GM DEALER THAT HAS DONE ALL MY MAINTENANCE AND REPAIRS NEVER LEFT ME KNOW THEY WERE RUSTING WHILE IT WAS UNDER THE 100,000 EXTENDED WARRANTY PERIOD. I CONTACTED GENERAL MOTORS FOR ASSISTANCE AND THEY REFUSED TO PAY FOR MY BRAKE LINES, THIS IS A SAFETY ITEM AND THERE SHOULD BE A RECALL ON ALL TRUCKS NO MATTER HOW NEW OR NOMATTER HOW OLD THAT HAS THESE CHEAP STEEL LINES ON THEM. I TOOK A 700 MILE ROUND TRIP AND I DIDN'T KNOW MY BRAKE FLUID WAS LEAKING UNTIL I GOT HOME AND SAW THE FLUID RUNNING DOWN THE FRAME ONTO THE DRIVEWAY. WHEN I PUSHED ON THE BRAKES THE BRAKE FLUID GUSHED OUT REAL BAD. MY RESERVOIR WAS HALF EMPTY AND NO WARNING LIGHT CAME ON TO LET ME KNOW THERE WAS A PROBLEM. I WAS TOWING A SNOWMOBILE TRAILER AND WAS EXTREMELY LUCKY I DIDNOT HAVE A SITUATION WHERE I HAD TO BRAKE HARD. THIS IS A MAJOR PROBLEM AND SHOULD BE ADDRESSED AND RECALLED BEFORE SOMEONE GETS KILLED. *TR

NHTSA ODI #10450794

87,300 miles · Jan 19, 2012
Service Brakes, Hydraulic

WHEN BRINGING THE VEHICLE TO A COMPLETE STOP THE ABS ACTIVATES ON ALL SURFACES AND DURING REGULAR BRAKING. IT SHOWED A CODE OF RIGHT ABS SENSOR AND REAR SPEED SENSOR.,HOWEVER AFTER REPLACEMENT OF RIGHT SENSOR ALL CODES SHOWED CLEAR. BUT THE PROBLEM STILL PERSIST. YOU THINK THE TRUCK STOPS THEN IT LEAPS FORWARD ABOUT TWO FEET. N…

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WHEN BRINGING THE VEHICLE TO A COMPLETE STOP THE ABS ACTIVATES ON ALL SURFACES AND DURING REGULAR BRAKING. IT SHOWED A CODE OF RIGHT ABS SENSOR AND REAR SPEED SENSOR.,HOWEVER AFTER REPLACEMENT OF RIGHT SENSOR ALL CODES SHOWED CLEAR. BUT THE PROBLEM STILL PERSIST. YOU THINK THE TRUCK STOPS THEN IT LEAPS FORWARD ABOUT TWO FEET. NOT SAFE!! *TT

NHTSA ODI #10444586

190,000 miles · Dec 30, 2011
Air BagsCrashInjury

WE WERE TRAVELING DOWN INTERSTATE 10 IN MOBILE, AL. IT WAS A FOGGY NIGHT AND THE THE ROAD WAS DAMP. THE TRUCK SPUN SIDEWAYS AND REGAINED TRACTION HEADING HEAD ON INTO A CONCRETE BARRIER. IT HIT THE SOLID CONCRETE BARRIER HEAD ON AT 55 MILES PER HOUR. THE BUMPER AND FRAME OF THE TRUCK WAS CRUSHED. THE CONCRETE BARRIER WAS NO…

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WE WERE TRAVELING DOWN INTERSTATE 10 IN MOBILE, AL. IT WAS A FOGGY NIGHT AND THE THE ROAD WAS DAMP. THE TRUCK SPUN SIDEWAYS AND REGAINED TRACTION HEADING HEAD ON INTO A CONCRETE BARRIER. IT HIT THE SOLID CONCRETE BARRIER HEAD ON AT 55 MILES PER HOUR. THE BUMPER AND FRAME OF THE TRUCK WAS CRUSHED. THE CONCRETE BARRIER WAS NOT BROKEN. THE AIRBAGS ON THE TRUCK DID NOT DEPLOY. BOTH THE DRIVER AND THE PASSENGER IN THE FRONT SEATS HIT THEIR HEADS ON THE DASH BOARD AND WERE RUSHED TO THE HOSPITAL FOR TREATMENT. AN AIRBAG DEPLOYMENT SHOULD HAVE PREVENTED THESE HOSPITALIZATIONS. THIS CASE IS VERY CUT AND DRY. THE TRUCK DID NOT MISS ANY SENSORS. DUE TO THE FACT THE AIRBAG DIDN'T DEPLOY ONSTAR WAS NOT CALLED. *KB

NHTSA ODI #10441810

87,000 miles · Dec 29, 2011
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT EXHAUST FUMES WERE EMITTED FROM THE VEHICLE IN AN UNUSUAL FASHION AND ENTERED INTO THE CABIN OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE ENGINE MANIFOLD WAS WARPED BECAUSE THE BOLTS WERE CORRODE…

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TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT EXHAUST FUMES WERE EMITTED FROM THE VEHICLE IN AN UNUSUAL FASHION AND ENTERED INTO THE CABIN OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE ENGINE MANIFOLD WAS WARPED BECAUSE THE BOLTS WERE CORRODED. THE VEHICLE WAS REPAIRED. THE FAILURE RECURRED APPROXIMATELY TWO YEARS LATER. THE VEHICLE WAS TAKEN BACK TO THE DEALER AND WAS REPAIRED A SECOND TIME FOR THE SAME FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 87,000. UPDATED 02/14/12*LJ THE CONSUMER STATED HE CORRECTED THE PROBLEM BY USING STAGE 8 BOLTS AND HEADERS. UPDATED 03/16/12

NHTSA ODI #10441596

197,000 miles · Dec 22, 2011
Engine And Engine Cooling

THE BOLTS THAT HOLD THE EXHAUST MANIFOLDS TO THE CYLINDER HEADS ARE BRAKING OFF FOR NO REASON CAUSING AN EXHAUST LEAK. *TR

NHTSA ODI #10440967

91,000 miles · Dec 15, 2011
Electrical System

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE SPEEDOMETER DISPLAYED AN ERRONEOUS READING OF 10 MPH. THE CONTACT CONTINUED DRIVING AT THE SAME SPEED AND THE SPEEDOMETER BEGAN TO DISPLAY A READING OF 65 MPH. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE CONTACT WAS …

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TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE SPEEDOMETER DISPLAYED AN ERRONEOUS READING OF 10 MPH. THE CONTACT CONTINUED DRIVING AT THE SAME SPEED AND THE SPEEDOMETER BEGAN TO DISPLAY A READING OF 65 MPH. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE CONTACT WAS INFORMED THAT THE ENTIRE INSTRUMENT CLUSTER WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 91,000.

NHTSA ODI #10440020

37,076 miles · Dec 13, 2011
Electrical System

THE SPEEDOMETER IS STUCK AT 49 MPH AND WILL NOT MOVE UP OR DOWN. G.M. HAS HAD A PROBLEM WITH THE SPEEDOMETERS FOR A NUMBER OF YEARS IN THE MID 2000'S AND HAS REPLACED THE DEFECTIVE SPEEDOMETER CLUSTER PANELS ON MANY VEHICLES UNDER WARRANTY. THE CUT-OFF IS MILEAGE AND NOT THE YEAR OF THE VEHICLE. 85,000 IS THE CUT-OFF AND MY 2005…

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THE SPEEDOMETER IS STUCK AT 49 MPH AND WILL NOT MOVE UP OR DOWN. G.M. HAS HAD A PROBLEM WITH THE SPEEDOMETERS FOR A NUMBER OF YEARS IN THE MID 2000'S AND HAS REPLACED THE DEFECTIVE SPEEDOMETER CLUSTER PANELS ON MANY VEHICLES UNDER WARRANTY. THE CUT-OFF IS MILEAGE AND NOT THE YEAR OF THE VEHICLE. 85,000 IS THE CUT-OFF AND MY 2005 SILVERADO 2500 IS AT 37,076 DECEMBER 13, 2011. THIS IS A SECOND VEHICLE AND MY WIFE HAS A 2005 ESCALADE THAT HAD THE SAME ISSUE WITH THE SPEEDOMETER AND THE LOCAL CADILLAC DEALER REPLACED IT UNDER WARRANTY SINCE IT WAS BELOW THE THRESHOLD OF 85,000 MILES AT THE TIME. I TALKED TO CHRIS AT G.M. AT (866) 790-5700 X 40683 AND SHE GAVE ME A TRACKING NUMBER OF 71-1011262550. CHRIS CALLED ME BACK AFTER CONTACT WITH THE LOCAL CHEVROLET DEALERSHIP (CHAMPION CHEVROLET) AND SAID THAT SHE WOULD NOT WARRANTY THE SPEEDOMETER. THE SERVICE ADVISOR SAID THAT HE WOULD REPLACE THE CLUSTER BUT THAT I WOULD HAVE TO PAY $175.00 LABOR TO INSTALL IT. I BOUGHT THE VEHICLE NEW IN 2005 AND WOULD HAVE BOUGHT SOMETHING ELSE IF I HAD KNOWN OF THE DEFECTS IN THIS VEHICLE. I HAVE HAD TO REPLACE A THIRD C.D. RADIO WHICH I PAID FOR THE LABOR TO INSTALL WHICH I FEEL IS THE MANUFACTURERS PROBLEM ALSO. I AM UNABLE TO TELL HOW FAST I AM GOING WITH THIS SPEEDOMETER.[XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10439792

164,805 miles · Dec 11, 2011
Service Brakes, Hydraulic

ALL BRAKE LINES UNDER DRIVERS DOOR SEVERELY RUSTED. THE LINE GOING TO THE REAR RUPTURED ABOVE THE FUEL TANK CAUSING FAILURE OF BRAKE SYSTEM. *TR

NHTSA ODI #10439297

58,600 miles · Dec 9, 2011
Service Brakes, Hydraulic

WHEN TRYING TO TURN AT AN INTERSECTION, THE BRAKES ON MY 2500HD WITH DURAMAX DIESEL APPLIED WITHOUT DRIVER USING THE PEDAL. THIS HAPPENED AT EVERY TURN WHILE TRYING TO GET TO THE REPAIR SHOP. THE SHOP REPLACED THE FACTORY SEALED HYDRAULIC BOOSTER ASSEMBLY. AFTER 1500 MILES THE PROBLEM HAS NOT RECURRED. WE HAVE CONTACTED GENERAL …

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WHEN TRYING TO TURN AT AN INTERSECTION, THE BRAKES ON MY 2500HD WITH DURAMAX DIESEL APPLIED WITHOUT DRIVER USING THE PEDAL. THIS HAPPENED AT EVERY TURN WHILE TRYING TO GET TO THE REPAIR SHOP. THE SHOP REPLACED THE FACTORY SEALED HYDRAULIC BOOSTER ASSEMBLY. AFTER 1500 MILES THE PROBLEM HAS NOT RECURRED. WE HAVE CONTACTED GENERAL MOTORS, BUT SINCE THERE WAS NO RECALL, THERE IS NOTHING THEY WILL DO. THIS SAME CONDITION HAPPENED AT 30000 MILES, BUT CLEARED UP AND NO DEALER COULD FIND A DEFECT CODE AND COULD NOT DUPLICATE THE PROBLEM. HOPEFULLY, THIS DOES NOT HAPPEN AGAIN AT HIGH SPEED. *TR

NHTSA ODI #10439225

94,000 miles · Dec 5, 2011
Visibility

THE HVAC CONTROLS, AIR DOOR ACTUATOR; PART #89018365, FAILED ON MY TRUCK ONE EVENING ALLOWING ONLY COLD AIR TO FLOW THROUGH THE DRIVER'S SIDE DEFROSTER/HEATER. NOT ONLY DID I HAVE COLD AIR BLOWING ALL OF THE TIME ON THE DRIVER'S SIDE OF THE TRUCK BUT THE WINDSHIELD WOULD FOG UP DUE TO THE COLD AIR THUS RESTRICTING MY VISION. THI…

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THE HVAC CONTROLS, AIR DOOR ACTUATOR; PART #89018365, FAILED ON MY TRUCK ONE EVENING ALLOWING ONLY COLD AIR TO FLOW THROUGH THE DRIVER'S SIDE DEFROSTER/HEATER. NOT ONLY DID I HAVE COLD AIR BLOWING ALL OF THE TIME ON THE DRIVER'S SIDE OF THE TRUCK BUT THE WINDSHIELD WOULD FOG UP DUE TO THE COLD AIR THUS RESTRICTING MY VISION. THIS WAS NOT A GOOD THING TO HAPPEN WHILE RETURNING HOME ONE EVENING FROM ANOTHER CITY. I LOOKED ON LINE AND IT APPEARS CHEVY HAS HAD A LOT OF PROBLEMS WITH THIS PLASTIC SWITCH. I HAVE NEVER HAD THIS PROBLEM WITH OTHER VEHICLES IN OVER 40 YEARS OF DRIVING. IT IS EXTREMELY DIFFICULT TO FIX. CHEVY DEALER WANTED OVER $500.00 TO REPAIR PLUS $263.56 FOR THE PART! I HAD IT DONE ELSEWHERE FOR $510.30. SHOULD THERE BE A RECALL ON THIS PART? WHY DOES THIS PART FAIL SO FREQUENTLY? *TR

NHTSA ODI #10438618

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.