← New search

2005 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2005 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

242 reports with mileage · 27 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 98 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

14 crash reports15 fire reports7 injury reports

Engine And Engine Cooling complaints

16 reports
Clear category filter
Mileage unknown · Aug 25, 2012
Engine And Engine Cooling

STOPPED DO TO HEAVY TRAFFIC AND STARTED SMELLING EXHAUST IN CAB. PULLED OFF ON NEXT EXIST OPENED HOOD AND DRIVERS SIDE OF ENGINE WAS SMOKING. COUGHING AND LUNG DISCOMFORT. FOUND SOME SHADE TO LET TRUCK COOL. NOTICED BLACK COLOR ON REAR OF EXHAUST MANIFOLD, LOOKED CLOSER AND MISSING BOLT IN SAME AREA OF MANIFOLD. LOOKING ONL…

Read full complaint

STOPPED DO TO HEAVY TRAFFIC AND STARTED SMELLING EXHAUST IN CAB. PULLED OFF ON NEXT EXIST OPENED HOOD AND DRIVERS SIDE OF ENGINE WAS SMOKING. COUGHING AND LUNG DISCOMFORT. FOUND SOME SHADE TO LET TRUCK COOL. NOTICED BLACK COLOR ON REAR OF EXHAUST MANIFOLD, LOOKED CLOSER AND MISSING BOLT IN SAME AREA OF MANIFOLD. LOOKING ONLINE LOTS OF COMPLAINTS OF SAME PROBLEM BUT NO RECALLS. SHOULD BE EMISSIONS RECALL AND SAFETY RECALL IN MY CASE. *TR

NHTSA ODI #10472456

Mileage unknown · Aug 25, 2012
Engine And Engine CoolingInjury

STOPPED DO TO HEAVY TRAFFIC AND STARTED SMELLING EXHAUST IN CAB. PULLED OFF ON NEXT EXIST OPENED HOOD AND DRIVERS SIDE OF ENGINE WAS SMOKING. COUGHING AND LUNG DISCOMFORT. FOUND SOME SHADE TO LET TRUCK COOL. NOTICED BLACK COLOR ON REAR OF EXHAUST MANIFOLD, LOOKED CLOSER AND MISSING BOLT IN SAME AREA OF MANIFOLD. LOOKING ONL…

Read full complaint

STOPPED DO TO HEAVY TRAFFIC AND STARTED SMELLING EXHAUST IN CAB. PULLED OFF ON NEXT EXIST OPENED HOOD AND DRIVERS SIDE OF ENGINE WAS SMOKING. COUGHING AND LUNG DISCOMFORT. FOUND SOME SHADE TO LET TRUCK COOL. NOTICED BLACK COLOR ON REAR OF EXHAUST MANIFOLD, LOOKED CLOSER AND MISSING BOLT IN SAME AREA OF MANIFOLD. LOOKING ONLINE LOTS OF COMPLAINTS OF SAME PROBLEM BUT NO RECALLS. SHOULD BE EMISSIONS RECALL AND SAFETY RECALL IN MY CASE. *TR

NHTSA ODI #10472455

Mileage unknown · Mar 24, 2012
Engine And Engine Cooling

THIS TRUCK IS EQUIPPED WITH THE 6.0L VORTEC V8 ENGINE AND HAS DEVELOPED AN EXHAUST LEAK ON BOTH SIDES OF THE ENGINE AT THE MANIFOLD GASKETS! THE LEAK IS FROM THE PORTS WHERE THE BOLTS SECURING MANIFOLD TO CYLINDER HEAD ARE BROKEN! GM IS WELL AWARE OF THIS ISSUE, DOES NOT WANT TO RECALL THE ISSUE OR WARRANTY THE REPAIRS. THERE AR…

Read full complaint

THIS TRUCK IS EQUIPPED WITH THE 6.0L VORTEC V8 ENGINE AND HAS DEVELOPED AN EXHAUST LEAK ON BOTH SIDES OF THE ENGINE AT THE MANIFOLD GASKETS! THE LEAK IS FROM THE PORTS WHERE THE BOLTS SECURING MANIFOLD TO CYLINDER HEAD ARE BROKEN! GM IS WELL AWARE OF THIS ISSUE, DOES NOT WANT TO RECALL THE ISSUE OR WARRANTY THE REPAIRS. THERE ARE THOUSANDS OF COMPLAINTS FROM OWNERS OF GM VEHICLES WITH V8 ENGINES INCLUDING THE 4.8L, 5.3L, 6.0L ENGINES. THIS IS A PROBLEM IN MANY OF WAYS, MOST IMPORTANTLY THAT TOXIC EXHAUST FUMES ARE EMITTING FROM UNDER THE HOOD AND CAN ENTER THE CAB OF THE VEHICLES! INSPECTION LAWS REQUIRE THAT EXHAUST FUMES EXIT THE VEHICLE BEHIND THE REAR WHEEL! THE OTHER PROBLEMS INCLUDE THE FACT THAT THIS LEAK WILL AFFECT READINGS TAKEN FROM THE UPSTREAM OXYGEN SENSORS AND CAN THEREFORE CAUSE CHECK ENGINE LIGHTS FOR CATALYTIC CONVERTER DEFICIENCIES TO SYSTEM LEAN CONDITIONS. ALSO HAVING AN EXHAUST LEAK WILL FAIL SAFETY INSPECTIONS AND EMISSIONS TESTING. GM IS VIOLATING EPA LAWS BY ALLOWING THIS TO GO ON! THIS PARTICULAR VEHICLE IS PAST DUE FOR INSPECTION AND EMISSIONS AS WE ARE A PENNSYLVANIA RESIDENT AND I CANNOT AFFORD TO HAVE THIS FIXED AT A DEALER! *TR

NHTSA ODI #10452873

87,000 miles · Dec 29, 2011
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT EXHAUST FUMES WERE EMITTED FROM THE VEHICLE IN AN UNUSUAL FASHION AND ENTERED INTO THE CABIN OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE ENGINE MANIFOLD WAS WARPED BECAUSE THE BOLTS WERE CORRODE…

Read full complaint

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT EXHAUST FUMES WERE EMITTED FROM THE VEHICLE IN AN UNUSUAL FASHION AND ENTERED INTO THE CABIN OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE ENGINE MANIFOLD WAS WARPED BECAUSE THE BOLTS WERE CORRODED. THE VEHICLE WAS REPAIRED. THE FAILURE RECURRED APPROXIMATELY TWO YEARS LATER. THE VEHICLE WAS TAKEN BACK TO THE DEALER AND WAS REPAIRED A SECOND TIME FOR THE SAME FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 87,000. UPDATED 02/14/12*LJ THE CONSUMER STATED HE CORRECTED THE PROBLEM BY USING STAGE 8 BOLTS AND HEADERS. UPDATED 03/16/12

NHTSA ODI #10441596

197,000 miles · Dec 22, 2011
Engine And Engine Cooling

THE BOLTS THAT HOLD THE EXHAUST MANIFOLDS TO THE CYLINDER HEADS ARE BRAKING OFF FOR NO REASON CAUSING AN EXHAUST LEAK. *TR

NHTSA ODI #10440967

87,782 miles · Oct 26, 2011
Engine And Engine CoolingPower TrainUnknown Or Other

MY 2005 CHEVROLET SILVERADO 2500HD HAD BROKEN EXHAUST MANIFOLD BOLTS. REPAIRED AT 87,000 MILES. WENT TO DEALERSHIP TODAY BECAUSE OF EXHAUST LEAK AND WAS TOLD THERE ARE MORE BROKEN BOLTS AT 136,000. OBVIOUSLY THERE IS A DEFECT. UNSAFE/RAW EXHAUST LEAKING INTO AIR AND CAB. *TT

NHTSA ODI #10432942

40,000 miles · Sep 12, 2010
Engine And Engine Cooling

EXHAUST MANIFOLD BOLT HEAD BROKE OFF. 1ST BOLT INITIALLY THEN SECOND BOLT NEXT TO IT BROKE AS WELL. NO WORK HAS BEEN DONE TO MOTOR OR AFTERMARKET PARTS ADDED THAT WOULD AFFECT THIS PART AND CREATE FAILURE. EXHAUST GAS ENTERS THE UNDERHOOD AREA SOMETIME CAN BE SMELLED INSIDE CAB. THE EXHAUST MAKES A BLACK PLUME UP SIDE OF MOTOR. …

Read full complaint

EXHAUST MANIFOLD BOLT HEAD BROKE OFF. 1ST BOLT INITIALLY THEN SECOND BOLT NEXT TO IT BROKE AS WELL. NO WORK HAS BEEN DONE TO MOTOR OR AFTERMARKET PARTS ADDED THAT WOULD AFFECT THIS PART AND CREATE FAILURE. EXHAUST GAS ENTERS THE UNDERHOOD AREA SOMETIME CAN BE SMELLED INSIDE CAB. THE EXHAUST MAKES A BLACK PLUME UP SIDE OF MOTOR. *TR

NHTSA ODI #10355058

50,000 miles · Aug 3, 2010
Engine And Engine Cooling

I HAVE A 2005 CHEVROLET SILVERADO WITH A 6.0 LITER ENGINE. THE LEFT SIDE AND RIGHT SIDE EXHAUST MANIFOLD ARE MISSING 2 BOLTS EACH. I ONLY HAVE 50,000 MILES ON THIS VEHICLE. THE COST IS UNBELIEVABLE. THIS IS CERTAINLY A MATTER THAT GM SHOULD TAKE CARE OF. *TR

NHTSA ODI #10347086

80,000 miles · May 16, 2010
Engine And Engine Cooling

EXHAUST MANIFOLD GASKET LEAKING DUE TO EXHAUST MANIFOLD BOLTS BREAKING/RUSTING OFF ON MORE THAN ONE TRUCK, A 2001 CHEVY 3/4 TON WITH 6.0 AND A 2005 MODEL WITH A 6.0. *TR

NHTSA ODI #10330655

64,000 miles · Feb 19, 2010
Engine And Engine Cooling

I TOOK MY 2005 CHEVROLET SILVERADO PICK UP IN FOR A EXHAUST LEAK. THE MANIFOLD BOLTS ROTTED AWAY. 3 BOLTS HOLDING RIGHT AND LEFT EXHAUST MANIFOLDS IN PLACE. VARY VERY UNSAFE, ONE GOOD BUMP IN THE ROAD AND IT WOULD DROP. VEHICLES WITH LESS THAN 30,000 MILES HAVE THE SAME PROBLEM. GM KNOWS ABOUT THE PROBLEM AND SHOULD HAVE CONTAC…

Read full complaint

I TOOK MY 2005 CHEVROLET SILVERADO PICK UP IN FOR A EXHAUST LEAK. THE MANIFOLD BOLTS ROTTED AWAY. 3 BOLTS HOLDING RIGHT AND LEFT EXHAUST MANIFOLDS IN PLACE. VARY VERY UNSAFE, ONE GOOD BUMP IN THE ROAD AND IT WOULD DROP. VEHICLES WITH LESS THAN 30,000 MILES HAVE THE SAME PROBLEM. GM KNOWS ABOUT THE PROBLEM AND SHOULD HAVE CONTACTED IT'S CUSTOMERS. VARY DANGEROUS. FIRE, ACCIDENT OR EXHAUST FUMES. NOT GOOD AT ALL!! *TR

NHTSA ODI #10312240

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.