← New search

2004 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2004 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

336 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports10 fire reports8 injury reports

Service Brakes complaints

99 reports
Clear category filter
250,000 miles · Aug 20, 2013
Service BrakesCrashInjury

I WAS DRIVING AT NORMAL SPEED AND WAS TRAVELING DOWN A BACK ROAD WITH A CAR DOLLY ON BACK WHEN I CAME UP OVER THE HILL THERE WERE CARS STOPPED AND THE OTHER LANE WAS COMING TOWARDS TRAFFIC I TRIED AT THE TOP OF A VERY STEEP HILL TO APPLY MY BRAKES AND THEY FAILED CAUSING ME TO HIT 6 CARS AND ONE MOTORCYCLE AND LUCKY NO ONE GOT K…

Read full complaint

I WAS DRIVING AT NORMAL SPEED AND WAS TRAVELING DOWN A BACK ROAD WITH A CAR DOLLY ON BACK WHEN I CAME UP OVER THE HILL THERE WERE CARS STOPPED AND THE OTHER LANE WAS COMING TOWARDS TRAFFIC I TRIED AT THE TOP OF A VERY STEEP HILL TO APPLY MY BRAKES AND THEY FAILED CAUSING ME TO HIT 6 CARS AND ONE MOTORCYCLE AND LUCKY NO ONE GOT KILLED SO NOW I HAVE A DAMAGED TRUCK BECAUSE OF ENGINEERS POOR DESIGN. *TR

NHTSA ODI #10536268

101,456 miles · Aug 19, 2013
Service Brakes

WHILE TRAVELING NORTH ON ORRS BRIDGE ROAD (ENOLA, PA) I WAS ATTEMPTING TO STOP MY VEHICLE AT THE RED TRAFFIC SIGNAL AT THE INTERSECTION WITH WERTZVILLE RD. I WAS UNABLE TO STOP WHEN MY BRAKE PEDAL WENT COMPLETELY TO THE FLOOR AND I HAD NO BRAKES. FORTUNATELY THERE WERE NO OTHER VEHICLES STOPPED OR TRAVELING THROUGH THE INTERS…

Read full complaint

WHILE TRAVELING NORTH ON ORRS BRIDGE ROAD (ENOLA, PA) I WAS ATTEMPTING TO STOP MY VEHICLE AT THE RED TRAFFIC SIGNAL AT THE INTERSECTION WITH WERTZVILLE RD. I WAS UNABLE TO STOP WHEN MY BRAKE PEDAL WENT COMPLETELY TO THE FLOOR AND I HAD NO BRAKES. FORTUNATELY THERE WERE NO OTHER VEHICLES STOPPED OR TRAVELING THROUGH THE INTERSECTION AT THE TIME AND I WAS ABLE TO TRAVEL THROUGH THE INTERSECTION AND STOP THE VEHICLE USING THE EMERGENCY BRAKE. UPON INSPECTION OF THE VEHICLE I OBSERVED THAT BOTH A FRONT AND REAR BRAKE LINE HAD FAILED DO TO SIGNIFICANT RUSTING. I ALSO OBSERVED THAT ALL THE BRAKE LINES MOUNTED IN THE LOCATIONS OF THE FAILED LINES WERE ALSO RUSTED AND WHERE CLOSE TO FAILURE. HAD THERE BEEN ANOTHER VEHICLE STOPPED OR TRAVELING THROUGH THE INTERSECTION, AN ACCIDENT WOULD MORE THEN LIKELY OCCURRED. *TR

NHTSA ODI #10536019

185,000 miles · Aug 12, 2013
Service Brakes

I STOPPED FOR A COFFEE BEFORE GOING TO WORK AND WHEN I GOT BACK INTO MY TRUCK AND STARTED IT, THE BRAKE PEDAL WENT STRAIGHT TO THE FLOOR WITH VERY LITTLE PRESSURE. UPON INSPECTION, I FOUND THAT MY DRIVERS SIDE REAR BRAKE LINE WAS SEVERELY RUSTED AND HAD FAILED. *TR

NHTSA ODI #10534813

108,000 miles · Aug 5, 2013
Service Brakes

I WENT TO STOP AT A STOP SIGN AND THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. AFTER LOOKING AT IT, IT WAS OBVIOUS THAT THE BRAKE LINE GOING TO THE REAR BRAKES RUPTURED CAUSING ME TO LOSE ALL BRAKES. THE LINES WERE ALL RUSTED AND AFTER DOING A LITTLE LOOKING ONLINE IT APPEARS THAT IT IS A VERY COMMON ISSUE WITH THIS YEAR RANGE…

Read full complaint

I WENT TO STOP AT A STOP SIGN AND THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. AFTER LOOKING AT IT, IT WAS OBVIOUS THAT THE BRAKE LINE GOING TO THE REAR BRAKES RUPTURED CAUSING ME TO LOSE ALL BRAKES. THE LINES WERE ALL RUSTED AND AFTER DOING A LITTLE LOOKING ONLINE IT APPEARS THAT IT IS A VERY COMMON ISSUE WITH THIS YEAR RANGE TRUCK. *TR

NHTSA ODI #10533604

105,000 miles · Aug 2, 2013
Service Brakes

IN DRIVEWAY, STARTED TRUCK, APPLIED BRAKES AND THE PEDAL WENT TO THE FLOOR. GOT OUT, SAW BRAKE FLUID DRIPPING ON THE PAVEMENT ON LEFT SIDE. SAW SEVERELY (INCREDIBLY) RUSTED BRAKE LINES UNDERNEATH. ALL BRAKE LINES AT AND NEAR ABS MODULE TERRIBLY RUSTED, NEARLY DISINTEGRATED. HAD THE FAILURE HAPPENED WHILE DRIVING, AN ACCIDENT WOU…

Read full complaint

IN DRIVEWAY, STARTED TRUCK, APPLIED BRAKES AND THE PEDAL WENT TO THE FLOOR. GOT OUT, SAW BRAKE FLUID DRIPPING ON THE PAVEMENT ON LEFT SIDE. SAW SEVERELY (INCREDIBLY) RUSTED BRAKE LINES UNDERNEATH. ALL BRAKE LINES AT AND NEAR ABS MODULE TERRIBLY RUSTED, NEARLY DISINTEGRATED. HAD THE FAILURE HAPPENED WHILE DRIVING, AN ACCIDENT WOULD SURELY HAVE HAPPENED, ESPECIALLY IF TOWING A TRAILER, WHICH I SOMETIMES DO! I LOOKED UNDER MY WIFE'S TOYOTA AND SEE THAT THE BRAKE LINES ARE ALL COATED. SURELY GM SHOULD BE USING COATED OR STAINLESS BRAKE LINES. *TR

NHTSA ODI #10533303

103,000 miles · Jul 29, 2013
Service Brakes

BACKING OUT OF THE DRIVEWAY, FOOT WENT TO THE FLOOR. WAS ABLE TO STOP VEHICLE BEFORE IMPACTING TRAFFIC. ON INSPECTION, LARGE PUDDLE OF BRAKE FLUID ON DRIVEWAY UNDER DRIVER'S DOOR AREA AND ALL BRAKE LINES RUNNING TO REAR OF VEHICLE ARE SIGNIFICANTLY CORRODED AND WET FROM LEAK ABOVE WHERE LINES HEAD TOWARD MASTER CYLINDER. CHEVY D…

Read full complaint

BACKING OUT OF THE DRIVEWAY, FOOT WENT TO THE FLOOR. WAS ABLE TO STOP VEHICLE BEFORE IMPACTING TRAFFIC. ON INSPECTION, LARGE PUDDLE OF BRAKE FLUID ON DRIVEWAY UNDER DRIVER'S DOOR AREA AND ALL BRAKE LINES RUNNING TO REAR OF VEHICLE ARE SIGNIFICANTLY CORRODED AND WET FROM LEAK ABOVE WHERE LINES HEAD TOWARD MASTER CYLINDER. CHEVY DEALER HAS NO RECALL OR INVESTIGATION INFORMATION. CHEVY NATIONAL SERVICE LINE WAS NO HELP. WOULD NOT PROVIDE REGIONAL SERVICE MANAGER CONTACT INFORMATION. *TR

NHTSA ODI #10532314

275,564 miles · Jul 17, 2013
Service Brakes

EVERY YEAR WHEN IT COMES TO GETTING AN ANNUAL INSPECTION ON THE TRUCK, I ALWAYS GET THE SAME RESPONSE FROM THE INSPECTION STATION, FAILED BECAUSE OF FAULTY PARKING BRAKE. I HAVE TO PAY A MECHANIC EVERY YEAR TO ADJUST THE PARKING BRAKE JUST SO IT CAN PASS INSPECTION. TWO YEARS AGO I GOT THEM REPLACED AND PAID ALMOST $500 AND THIS…

Read full complaint

EVERY YEAR WHEN IT COMES TO GETTING AN ANNUAL INSPECTION ON THE TRUCK, I ALWAYS GET THE SAME RESPONSE FROM THE INSPECTION STATION, FAILED BECAUSE OF FAULTY PARKING BRAKE. I HAVE TO PAY A MECHANIC EVERY YEAR TO ADJUST THE PARKING BRAKE JUST SO IT CAN PASS INSPECTION. TWO YEARS AGO I GOT THEM REPLACED AND PAID ALMOST $500 AND THIS YEAR I PAID $100 FOR THE SHOP TO ADJUST THEM. IN THE END, BRAKES WERE ADJUST AS MUCH AS THEY COULD AND THE TRUCK WOULD STILL ROLL WITH THE BRAKES SET. THEY GAVE ME MY INSPECTION STICKER, BUT I FEEL THAT GM SHOULD BE REQUIRED TO USE BIGGER BRAKES. GLADLY WE LIVE IN A FLAT AREA BUT TO THOSE THAT LIVE IN A HILLY AREA, THIS COULD REALLY BE A BIG PROBLEM. I RAN A CROSS-REFERENCE, AUTOZONE.COM, AND THE SAME PARKING BRAKE SHOES ARE USED FOR BOTH THE DIESEL ENGINE AND THE GAS ENGINE. THE TORQUE ON THE DIESEL IS MUCH STRONGER THAN THE GAS ENGINE, WHICH I KNOW IS THE REASON THAT THE TRUCK STILL ROLLS. *TR

NHTSA ODI #10525402

79,000 miles · Jun 14, 2013
EngineService Brakes

ENGINE ON PASSENGER SIDE ALL RUSTING EXHAUST MANIFOLD BOLTS ROTTED AND BROKE OFF CAUSING AN EXHAUST LEAK THAT EFFECTS SENSORS. BRAKE LINES JUST BELLOW THAT ROTTED AND JUST BROKE YESTERDAY. LUCK ALLY I WAS ONLY IN MY DRIVEWAY AT THE TIME, IRONIC THING WAS I JUST LEFT THE SHOP FOR MY SAFETY INSPECTION, SULLIVAN TIRE DERRY NH 03038…

Read full complaint

ENGINE ON PASSENGER SIDE ALL RUSTING EXHAUST MANIFOLD BOLTS ROTTED AND BROKE OFF CAUSING AN EXHAUST LEAK THAT EFFECTS SENSORS. BRAKE LINES JUST BELLOW THAT ROTTED AND JUST BROKE YESTERDAY. LUCK ALLY I WAS ONLY IN MY DRIVEWAY AT THE TIME, IRONIC THING WAS I JUST LEFT THE SHOP FOR MY SAFETY INSPECTION, SULLIVAN TIRE DERRY NH 03038 SHOULD REPORT THEM AS WELL. THIS TRUCK HAS A VERY SEVERE PROBLEM WITH ALL PARTS ON THE PASSENGER SIDE OF THE MOTOR ROTTING MY REPAIRS FOR ALL ROTTING PARTS 2100.00 THESE PROBLEMS ARE UNACCEPTABLE AND SHOULD BE FIXED BY GM . LOOKING AND READING ONLINE I AM NOT THE ONLY ONE WITH THESE PROBLEMS. SEEMS TO BE HAPPENING ON MOST ALL THERE 8 CYLINDER TRUCKS AND SUV. *TR

NHTSA ODI #10519797

110,000 miles · May 13, 2013
Service Brakes

CORROSION OF BRAKE LINE RESULTING IN TOTAL BRAKE FAILURE. *TR

NHTSA ODI #10511768

55,230 miles · Apr 24, 2013
Service Brakes

I WAS TOWING MY TRAILER WITH BRAKES ON IT AND AS I WAS STOPPING AT A STOP SIGN THE LINE BETWEEN MASTER CYL AND ABS UNIT BLEW OUT.UPON INSPECTOR ALL THE BRAKE LINES ARE I A VERY RUSTED CONDITION MOSTLY AT THE PLASTIC LINE RETAINERS.I AM GOING TO REPLACE ALL LINES TO AVOID A DANGEROUS CONDITION IN THE NEAR FUTURE. *TR

NHTSA ODI #10509477

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.