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2004 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2004 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

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When problems were reported

Mileage at the reported incident

336 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports10 fire reports8 injury reports

Engine complaints

14 reports
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315,000 miles · Dec 17, 2019
EngineService BrakesWheels

I HAVE CHANGED ALL 4 NEW TIRES IN 4 DIFFERENT TIMES EVERY YRS NOT SURE IF THAT A WHEEL PROBLEM. AND ALSO FIX MY FUEL INJECTION SYSTEM THAT WAS GIVE ME A PROBLEM IN THE PAST. NOW I REPLACE ALL NEW ROTOR BRAKE DISCS AND PAD IN 30 MINUTES OUT FROM A MECHANICAL SHOP IT'S SHOW A ENGINE LIGHT NOW SAYING RANGE SHIFT INHIBITED ON MY DAS…

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I HAVE CHANGED ALL 4 NEW TIRES IN 4 DIFFERENT TIMES EVERY YRS NOT SURE IF THAT A WHEEL PROBLEM. AND ALSO FIX MY FUEL INJECTION SYSTEM THAT WAS GIVE ME A PROBLEM IN THE PAST. NOW I REPLACE ALL NEW ROTOR BRAKE DISCS AND PAD IN 30 MINUTES OUT FROM A MECHANICAL SHOP IT'S SHOW A ENGINE LIGHT NOW SAYING RANGE SHIFT INHIBITED ON MY DASHBOARD. AND WHEN I'M SHIFTING TO DRIVE IT JUST REVERSE INSTEAD OF DRIVE. NOW IS BACK IN THE SHOP FOR NOW PROBLEM TO COME. FROM GARDEN CITY KANSAS

NHTSA ODI #11289545

139,000 miles · Feb 15, 2017
EnginePower TrainService Brakes

ENGINE RUNS ROUGH AT IDLE.CK ENGINE LIGHT ON.

NHTSA ODI #10954870

157,000 miles · Nov 28, 2016
EngineFuel/propulsion System

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500. WHILE THE VEHICLE WAS STATIONARY SMOKE APPEARED FROM THE ENGINE IT WAS DIAGNOSED THAT THE FUEL INJECTOR NEEDED TO BE REPLACED ON THE DRIVER'S SIDE THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 157,0…

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TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500. WHILE THE VEHICLE WAS STATIONARY SMOKE APPEARED FROM THE ENGINE IT WAS DIAGNOSED THAT THE FUEL INJECTOR NEEDED TO BE REPLACED ON THE DRIVER'S SIDE THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 157,000. UPDATED 02/24/17*LJ UPDATED 7/11/18*JB *TR

NHTSA ODI #10928316

56,000 miles · Aug 7, 2016
Engine

PASSENGER SIDE EXHAUST MANIFOLD BOLTS RUST AND BREAK OFF ON ALL GM FULL SIZE TRUCKS. I HAVE 2004 SILVERADO 2500 HD WITH 61K MILES, PROBLEM STARTED AT 56K MILES AS A MILD TICK THAT WENT AWAY WHEN ENGINE WARMED UP AND PROGRESSED TO CONSTANT LEAK WHEN ENGINE WAS UNDER LOAD , TWO REAR EXHAUST MANIFOLD BOLTS BROKE OFF CAUSING EXHAUST…

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PASSENGER SIDE EXHAUST MANIFOLD BOLTS RUST AND BREAK OFF ON ALL GM FULL SIZE TRUCKS. I HAVE 2004 SILVERADO 2500 HD WITH 61K MILES, PROBLEM STARTED AT 56K MILES AS A MILD TICK THAT WENT AWAY WHEN ENGINE WARMED UP AND PROGRESSED TO CONSTANT LEAK WHEN ENGINE WAS UNDER LOAD , TWO REAR EXHAUST MANIFOLD BOLTS BROKE OFF CAUSING EXHAUST LEAK. SEEMS ALL TRUCK ENGINES HAVE THIS PROBLEM FROM 1999 -2007. THIS SOUNDS LIKE A MANUFACTURING DEFECT THAT SHOULD BE ADDRESSED BY GM .

NHTSA ODI #10893843

170,000 miles · Jul 19, 2016
Engine

EXHAUST MANIFOLD BOLTS BREAKING OFF. ALMOST EVERYONE I KNOW IS HAVING THIS PROBLEM WITH THE V8 GM ENGINES. LEADS TO EXHAUST LEAKS, SENSOR FAILURES AND BAD CATALYTIC CONVERTERS- THUS FAILING EMISSIONS TESTING. HARD AND EXPENSIVE TO FIX.

NHTSA ODI #10885960

108,096 miles · Nov 8, 2015
Electrical SystemEngine

I EXPERIENCED A SUDDEN LOSS OF ENGINE POWER WHILE TRAVELLING AT HIGHWAY SPEED. I AM THE ORIGINAL OWNER OF A 2004 CHEVROLET SILVERADO 2500 FOUR WHEEL DRIVE WITH THE DURAMAX DIESEL AND ALLISON TRANSMISSION. ON SUNDAY, OCTOBER 4, 2015, SHORTLY AFTER A FUEL STOP, I WAS TRAVELING ON INTERSTATE 24 NEAR PADUCAH, KY. AT APPROXIMATEL…

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I EXPERIENCED A SUDDEN LOSS OF ENGINE POWER WHILE TRAVELLING AT HIGHWAY SPEED. I AM THE ORIGINAL OWNER OF A 2004 CHEVROLET SILVERADO 2500 FOUR WHEEL DRIVE WITH THE DURAMAX DIESEL AND ALLISON TRANSMISSION. ON SUNDAY, OCTOBER 4, 2015, SHORTLY AFTER A FUEL STOP, I WAS TRAVELING ON INTERSTATE 24 NEAR PADUCAH, KY. AT APPROXIMATELY 65 MPH IN THE LEFT LANE WITH THE CRUISE CONTROL SET, I EXPERIENCED A SUDDEN LOSS OF POWER ACCOMPANIED BY A LOUD ENGINE RATTLING, AND THE CHECK ENGINE LIGHT CAME ON. WITH SOME DIFFICULTY IN HEAVY TRAFFIC, I WAS ABLE TO MANEUVER TO THE RIGHT SHOULDER OF THE ROAD. I WAS ABLE TO DRIVE THE VEHICLE AT ABOUT 25 MPH ON THE SHOULDER. SINCE I WAS JUST A FEW MILES FROM THE PADUCAH EXIT, I LIMPED THERE AND INTO A HAMPTON INN PARKING LOT. AAA RESPONDED AND TOWED THE TRUCK TO ROYAL OAKS CHEVROLET IN PADUCAH. SINCE IT WAS A SUNDAY, THE SERVICE DEPARTMENT WAS CLOSED. THE NEXT MORNING, THE DEALERSHIP'S SERVICE DEPARTMENT PULLED UP CODES PO202 AND P2149. THE SERVICE MANAGER REPORTED THAT THERE WAS A SERVICE BULLETIN ON THIS ISSUE AND THAT IT WOULD BE SEVERAL DAYS BEFORE THE REPAIR PARTS WOULD BE AVAILABLE. I LATER LEARNED THAT THE SERVICE BULLETIN IS #05-06-04-047C. THE BULLETIN ADDRESSES "A SEVERE REDUCTION IN ENGINE POWER (LIMP HOME MODE)" I WAS CHARGED $1,076 FOR REPAIRS FOR A KNOWN DEFECT THAT CHEVROLET KNEW ABOUT.

NHTSA ODI #10789056

93,500 miles · Oct 30, 2014
EngineEngine And Engine Cooling

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO. THE CONTACT STATED THAT THE BOLTS ON THE EXHAUST MANIFOLD WERE FRACTURING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE MANIFOLD NEEDED TO BE REPLACED. NO REPAIRS WERE MADE TO THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE M…

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TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO. THE CONTACT STATED THAT THE BOLTS ON THE EXHAUST MANIFOLD WERE FRACTURING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE MANIFOLD NEEDED TO BE REPLACED. NO REPAIRS WERE MADE TO THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 93,500. UPDATED 12/19/14*CN THE CONSUMER STATED THE MANUFACTURER SHOULD BE RESPONSIBLE FOR THE FAILURE. THERE WAS A CHANCE OF FIRE OR COMPLETE FAILURE CAUSING INJURIES IF THE MANIFOLD BREAKS AWAY FROM THE VEHICLE. UPDATED 05/26/2015 *JS

NHTSA ODI #10651413

89,000 miles · Aug 27, 2014
Engine

EXHAUST MANIFOLD BOLTS BROKE ON BOTH SIDES OF ENGINE, 6.0 LITER ENGINE, RESULTING IN EXTREME NOISE, POOR GAS MILEAGE, SERVICE ENGINE LIGHT BLINKING AND SMELL OF EXHAUST ENTERING CAB. WHY ISN'T THIS A RECALL ITEM SINCE SO MANY PEOPLE ARE HAVING THE SAME PROBLEM WITH CHEVY AND GM TRUCKS AND SUV'S? THE COST OF REPAIR BY A GARAGE …

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EXHAUST MANIFOLD BOLTS BROKE ON BOTH SIDES OF ENGINE, 6.0 LITER ENGINE, RESULTING IN EXTREME NOISE, POOR GAS MILEAGE, SERVICE ENGINE LIGHT BLINKING AND SMELL OF EXHAUST ENTERING CAB. WHY ISN'T THIS A RECALL ITEM SINCE SO MANY PEOPLE ARE HAVING THE SAME PROBLEM WITH CHEVY AND GM TRUCKS AND SUV'S? THE COST OF REPAIR BY A GARAGE IS ASTRONOMICAL AND IT'S IMPOSSIBLE TO DO IT OURSELVES. THE TRUCK NOW HAS ROUGHLY 112,000 MILES SINCE WE HAVE TO USE IT AT TIMES. *TR

NHTSA ODI #10628835

52,000 miles · Jul 6, 2014
Engine

IN WYOMING, TRAVELING I90 TO HYW 16 MOUNTAIN PASS...7 PER CENT GRADE....AFTER TWO MILES ENGINE OVERHEATED AND HAD TO PULL OVER TO LET ENGINE COOL DOWN...HAD TO TAKE ANOTHER ROUTE TO BYPASS MOUNTAIN. GOOGLED DURAMAX OVERHEATING AND FOUND THIS WAS A VERY COMMON PROBLEM ON THE 2004 DURAMAX DIESEL..DESIGN PROBLEM PREVENTED ADEQUA…

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IN WYOMING, TRAVELING I90 TO HYW 16 MOUNTAIN PASS...7 PER CENT GRADE....AFTER TWO MILES ENGINE OVERHEATED AND HAD TO PULL OVER TO LET ENGINE COOL DOWN...HAD TO TAKE ANOTHER ROUTE TO BYPASS MOUNTAIN. GOOGLED DURAMAX OVERHEATING AND FOUND THIS WAS A VERY COMMON PROBLEM ON THE 2004 DURAMAX DIESEL..DESIGN PROBLEM PREVENTED ADEQUATE AIR FROM ENTERING ENGINE...SHOULD HAVE BEEN A RECALL OR AT LEAST GM SHOULD HAVE OFFERED A SOLUTION... *JS

NHTSA ODI #10608421

60,000 miles · Jan 26, 2014
Engine

THE BOLTS ARE BRAKING OFF THE EXHAUST MANFOLDS AND THE MANIFOLDS ARE LEAKING AND THE COMPUTER IS MAKING THE TRUCK GO INTO REDUCED POWER. *TR

NHTSA ODI #10561517

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.