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2004 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2004 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

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When problems were reported

Mileage at the reported incident

336 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports10 fire reports8 injury reports

Service Brakes complaints

99 reports
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216,000 miles · Apr 2, 2015
Service Brakes

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 10 MPH, A HUMMING SOUND EMITTED FROM THE ACCELERATOR PEDAL THAT BECAME LOUDER WHEN THE VEHICLE ACCELERATED. ALSO, THE CONTACT STATED THAT THE BRAKE PEDAL WAS DIFFICULT TO DEPRESS WITHOUT WARNING. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE …

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TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 10 MPH, A HUMMING SOUND EMITTED FROM THE ACCELERATOR PEDAL THAT BECAME LOUDER WHEN THE VEHICLE ACCELERATED. ALSO, THE CONTACT STATED THAT THE BRAKE PEDAL WAS DIFFICULT TO DEPRESS WITHOUT WARNING. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHERE IT WAS DIAGNOSED THAT THE BRAKE HYDRO BOOSTER NEEDED TO BE REPLACED OR REBUILT. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V043000 (SERVICE BRAKES, HYDRAULIC). THE APPROXIMATE FAILURE MILEAGE WAS 216,000.

NHTSA ODI #10703402

131,321 miles · Mar 21, 2015
Service Brakes

BRAKE LINE BLEW AND BRAKES WENT TO THE FLOOR. *TR

NHTSA ODI #10700831

130,000 miles · Mar 16, 2015
Service Brakes

I WAS TRAVELING HOME FROM DROPPING MY DOG OFF AT HIS GROOMER. I WENT TO BRAKE COMING TO AN INTERSECTION TO PREPARE FOR A CHANGE IN THE LIGHT WHEN THE BRAKE PEDAL WENT STRAIGHT DOWN TO THE FLOOR WITH NO WARNING LIGHT IN THE GAUGES OR INFORMATION SYSTEM UNTIL AFTER THE INCIDENT HAPPENED. I HAD VERY LITTLE BRAKING AT ALL AND WAS AB…

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I WAS TRAVELING HOME FROM DROPPING MY DOG OFF AT HIS GROOMER. I WENT TO BRAKE COMING TO AN INTERSECTION TO PREPARE FOR A CHANGE IN THE LIGHT WHEN THE BRAKE PEDAL WENT STRAIGHT DOWN TO THE FLOOR WITH NO WARNING LIGHT IN THE GAUGES OR INFORMATION SYSTEM UNTIL AFTER THE INCIDENT HAPPENED. I HAD VERY LITTLE BRAKING AT ALL AND WAS ABLE TO GET THE TRUCK TO MY RESIDENT WITHOUT INCIDENT. I HAD THE TRUCK TOWED TO A MECHANIC WHO INFORMED ME THE BRAKE LINE HAD RUSTED COMPLETELY THROUGH. I HAVE READ MANY COMPLAINTS BEING FILED BY OTHER CHEVY SILVERADO OWNERS. WHEN IS GM GOING TO BE HELD RESPONSIBLE FOR FAILING PARTS ON ALL OF THEIR VEHICLES? I WAS A LUCKY INDIVIDUAL THAT IT WAS EARLY MORNING AND VERY LITE TRAFFIC ON THE ROAD I WAS TRAVELING. *TR

NHTSA ODI #10694505

56,000 miles · Jan 29, 2015
Fuel/propulsion SystemService Brakes

MY 2004 CHEVROLET SILVERADO 2500 HD HAS HAD MULTIPLE BRAKE ISSUES. THE BRAKE LINES AND FUEL LINE HAVE RUSTED OUT. APPROXIMATELY 2 YEARS AGO I HAD BREAK LINE RUST OUT AND THEY WHERE REPLACED. THEY HAVE RUSTED OUT AGAIN.MY TRUCK IS VERY WELL CARED FOR AND IS CLEAN AND NOT DRIVEN OFTEN. I HAVE HAD MULTIPLY CONVERSATIONS WITH GENERA…

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MY 2004 CHEVROLET SILVERADO 2500 HD HAS HAD MULTIPLE BRAKE ISSUES. THE BRAKE LINES AND FUEL LINE HAVE RUSTED OUT. APPROXIMATELY 2 YEARS AGO I HAD BREAK LINE RUST OUT AND THEY WHERE REPLACED. THEY HAVE RUSTED OUT AGAIN.MY TRUCK IS VERY WELL CARED FOR AND IS CLEAN AND NOT DRIVEN OFTEN. I HAVE HAD MULTIPLY CONVERSATIONS WITH GENERAL MOTORS HOTLINE AND HAVE NOT GOT ANYWHERE. I HAVE RESEARCHED THE WEB AND SEE THIS IS A BIG PROBLEM WITH GENERAL MOTORS PRODUCTS.MY TRUCK NOW HAS ABOUT 70,000 MILES AND IS STILL VERY CLEAN AND VERY WELL KEPT. I HOPING SOME ONE COULD LOOK OUT FOR THE CONSUMER AND REQUEST THEY HAVE A RECALL OF THERE PRODUCT BEFORE SOME ONE IS INJURED OR KILLED. *TR

NHTSA ODI #10679639

58,106 miles · Jan 12, 2015
Service Brakes

RETURNING HOME, I PROCEEDED TO BACK INTO MY DRIVEWAY, I APPLIED THE BRAKES TO REVERSE INTO THE DRIVEWAY AND THE BRAKE PEDAL WENT TO THE FLOOR. VERY MINIMAL IF ANY BRAKE FORCE WAS LEFT TO STOP MY TRUCK. I GOT IT BACK INTO THE DRIVEWAY, GOT OUT AND BRAKE FLUID WAS DRIPPING ON THE GROUND UNDER THE FRONT PART OF THE TRUCK. I DETERMI…

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RETURNING HOME, I PROCEEDED TO BACK INTO MY DRIVEWAY, I APPLIED THE BRAKES TO REVERSE INTO THE DRIVEWAY AND THE BRAKE PEDAL WENT TO THE FLOOR. VERY MINIMAL IF ANY BRAKE FORCE WAS LEFT TO STOP MY TRUCK. I GOT IT BACK INTO THE DRIVEWAY, GOT OUT AND BRAKE FLUID WAS DRIPPING ON THE GROUND UNDER THE FRONT PART OF THE TRUCK. I DETERMINED THE FLUID WAS COMING FROM A BRAKE LINE. I CALLED FOR A FLAT BED WRECKER, TOOK IT TO TUFFY AUTO CENTERS AT 11524 N SAGINAW ST CLIO MI. THEY TOLD ME THAT THESE BRAKE LINES ARE KNOWN TO CORRODE OUT, AND NEEDED TO BE REPLACED. I PAID TO HAVE ALL BRAKE COMPONENTS INSPECTED AND ALL LINES REPLACED. THE COST FOR PARTS AND LABOR TO ME WAS $531.58. MY AAA MEMBERSHIP PAID FOR THE WRECKER. I DID NOT KNOW THIS WAS A VERY COMMON PROBLEM KNOWN TO GM, AND THAT IT SHOULD HAVE BEEN ADDRESSED. I FEEL THIS COULD HAVE BEEN A VERY BAD ACCIDENT. I HAD JUST COME HOME FROM BEING ON THE EXPRESSWAY. *TR

NHTSA ODI #10671805

56,400 miles · Dec 22, 2014
Service Brakes

EVERYTHING APPEARED NORMAL WHEN I WAS DRIVING TO THE BANK. AS I WAS SLOWING TO MAKE THE TURN INTO THE BANK THE BRAKES FELT A LITTLE SPONGY. AS I PULLED UP TO THE ATM BRAKES CONTINUE TO BE SPONGY. FINISHED AT BANK AND CAUTIOUSLY STARTED DRIVING HOME. FIRST STOP LIGHT, I HAD TO GEAR DOWN TO SLOW TO ALLOW ME TO STOP AS THE …

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EVERYTHING APPEARED NORMAL WHEN I WAS DRIVING TO THE BANK. AS I WAS SLOWING TO MAKE THE TURN INTO THE BANK THE BRAKES FELT A LITTLE SPONGY. AS I PULLED UP TO THE ATM BRAKES CONTINUE TO BE SPONGY. FINISHED AT BANK AND CAUTIOUSLY STARTED DRIVING HOME. FIRST STOP LIGHT, I HAD TO GEAR DOWN TO SLOW TO ALLOW ME TO STOP AS THE BRAKE HIT THE FLOOR. PUMPING HELPED ME STOP IN TIME TO NOT HIT THE CAR IN FRONT OF ME. I SHOULD HAVE PROBABLY CALLED FOR A TOW AT THAT POINT, BUT ONLY HAD BACK ROADS LEFT TO GET HOME. DROVE VERY SLOW (LESS THAN 5MPH) BY TIME HOME HAD NO BRAKES LEFT. GOING SLOW ENOUGH TO HIT CURB OPPOSITE OF MY DRIVEWAY TO STOP AND THEN BACKED INTO UPHILL DRIVEWAY SO GRAVITY STOPPED ME TO PUT IN PARK. BTW - NO EMERGENCY BRAKE TO HELP, THAT IS NOT WORKING. GOT OUT AND A STEADY STREAM OF BRAKE FLUID WAS COMING OUT FROM UNDER THE DRIVE SIDE DOOR. LOOKED UNDER VEHICLE AND SAW FLUID LEAKING FROM CORRODED (RUSTED) BRAKE LINE BETWEEN MASTER CYLINDER & ABS BOX. TOOK A LOOK AT ALL THE OTHER LINE AND SURPRISED TO SEE HOW CORRODED ALL OF THE BRAKE LINES ARE. I WAS ALSO KIND OF SURPRISED TO SEE HOW HORRIBLE THE ENTIRE UNDERSIDE, INCLUDING FRAME, HAVE RUSTED FOR A 10 YEAR OLD TRUCK. DEFINITELY VERY UPSET THE BRAKE LINES ARE THAT CORRODED AND WILL ALL NEED TO BE REPLACED TO PROVIDE CONFIDENCE ANOTHER ONE IS NOT GOING TO BURST. I'M JUST VERY HAPPY I DIDN'T GET IN AN ACCIDENT AND I SURE HOPE IT DOESN'T TAKE SOMEONE DYING FOR GM TO ISSUE A RECALL. GIVEN THE SIZE OF THESE VEHICLES AND THE SHEAR DAMAGE THEY COULD DO TO PROPERTY OR HUMAN LIFE SHOULD BE A CONCERN TO GM. I'M A HUGE FAN OF GM/CHEVY TRUCKS, BUT PENDING WHAT HAPPENS MAY DICTATE MY NEXT TRUCK. MY TRUCK HAS BEEN SITTING AS I HAVE NOT HAD TIME TO TRY TO REPAIR MYSELF OR MONEY AVAILABLE TO BE ABLE TO TAKE THE CHANCE AT HOW MUCH A SHOP IS GOING TO CHARGE. *TR

NHTSA ODI #10667805

122,000 miles · Oct 27, 2014
Service Brakes

HAVING NEW TIRES AND WHEELS INSTALLED AT TIRES DIRECT IN WAUKESHA, WI LOCATION. PULLING OUT OF PARKING LOT AND BRAKE PEDAL WENT TO THE FLOOR. LINE BURST MIDWAY IN FRAME. USING EBRAKES WENT TO LOCAL GARAGE AND THEY REPLACED LINE. $325. *TR

NHTSA ODI #10650214

69,110 miles · Oct 20, 2014
Service Brakes

PUDDLE OF BRAKE FLUID ON DRIVEWAY. BRAKE LINE JUST ABOVE GAS TANK FROM JUNCTION BLOCK TO REAR AXLE RUSTED OUT AT CLIP ATTACHMENT POINT WITH FRAME. TRUCK WAS ALWAYS GARAGE KEPT AND WHEN WASHED AT AUTOMATIC CAR WASH MOST TIMES WITH A UNDER BODY RINSE. *TR

NHTSA ODI #10648936

55,286 miles · Oct 17, 2014
Service Brakes

I HAD TO APPLY MY BRAKES BECAUSE OF A SUDDEN STOP. WHEN I DID MY ABS BRAKES WORKED FOR A SECOND WHEN NO MORE BRAKES. HAD TO SWERVE ,TO NOT HIT CAR IN FRONT OF ME. WHEN I STOPPED I WAS TWO FEET PAST THAT CARS RIGHT REAR FENDER. WHEN I LOOKED UNDER MY TRUCK THERE WAS BRAKE FLUID LEAKING FROM BRAKE LINE ABOVE FRAME AT DRIVERS DOOR.…

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I HAD TO APPLY MY BRAKES BECAUSE OF A SUDDEN STOP. WHEN I DID MY ABS BRAKES WORKED FOR A SECOND WHEN NO MORE BRAKES. HAD TO SWERVE ,TO NOT HIT CAR IN FRONT OF ME. WHEN I STOPPED I WAS TWO FEET PAST THAT CARS RIGHT REAR FENDER. WHEN I LOOKED UNDER MY TRUCK THERE WAS BRAKE FLUID LEAKING FROM BRAKE LINE ABOVE FRAME AT DRIVERS DOOR. THIS COULD HAVE BEEN ALOT WORSE. I HEARD THIS IS NO THE ONLY TIME THIS HAS HAPPENED WITH THIS MAKE AND MODEL OF VEHICLE. *TR

NHTSA ODI #10648469

119,200 miles · Oct 9, 2014
Service BrakesFire

WAS ENTERING DRIVE-THRU RESTAURANT, GAVE ORDER, PROCEEDED TO WINDOW TO RECEIVE ORDER/PAY. NOTICED THAT UPON STOPPING AT WINDOW, BRAKE PEDAL STARTED TO DEPRESS NORMALLY, AND THEN WENT ALL THE WAY TO FLOOR. WITHIN A FEW SECONDS SMOKE STARTED COMING INTO DRIVER COMPARTMENT THRU AIR VENTS, SMOKE COULD BE SEEN COMING OUT OF ENGINE FR…

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WAS ENTERING DRIVE-THRU RESTAURANT, GAVE ORDER, PROCEEDED TO WINDOW TO RECEIVE ORDER/PAY. NOTICED THAT UPON STOPPING AT WINDOW, BRAKE PEDAL STARTED TO DEPRESS NORMALLY, AND THEN WENT ALL THE WAY TO FLOOR. WITHIN A FEW SECONDS SMOKE STARTED COMING INTO DRIVER COMPARTMENT THRU AIR VENTS, SMOKE COULD BE SEEN COMING OUT OF ENGINE FROM UNDER HOOD. QUICKLY PROCEEDED TO MOVE VEHICLE TO EMPTY PARKING SPOT/AREA.TURNED VEHICLE OFF, EXTINGUISHED FIRE BURNING IN ENGINE COMPARTMENT. BRAKE LINE BURST SENDING BRAKE FLUID ONTO EXHAUST MANIFOLDS IGNITING ENGINE COMPARTMENT INSULATION. COULD HAVE BEEN A SERIOUS INCIDENT/FATALITY OF MY 5 YEAR OLD DAUGHTER AND MYSELF AND/OR OTHERS IF TRAVELING AT SPEED AND/OR NOT ABLE TO EXTINGUISH FIRE QUICKLY. THIS IS AN ENGINEERING DEFECT WITH A HIGH POTENTIAL TO CAUSE FATALITIES/INJURY THAT NEEDS TO BE ADDRESSED BY THE MANUFACTURER. *TR

NHTSA ODI #10643501

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.