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2004 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2004 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

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When problems were reported

Mileage at the reported incident

336 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports10 fire reports8 injury reports

Service Brakes complaints

99 reports
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103,139 miles · Apr 25, 2016
Service Brakes

GOING DOWN EXIT RAMP BRAKE PEDAL WENT TO FLOOR. HAD I NOT MANAGED TO GET VEHICLE STOPPED WITH AGGRESSIVELY PUMPING BRAKE PEDAL WHILE READY ON PARKING BRAKE WE WOULD HAVE GONE INTO THREE LANES OF CROSS TRAFFIC GOT VEHICLE HOME AND FOUND EXTREMELY CORRODED BRAKE LINES UNDERNEATH DRIVER SIDE WITH ONE LEAKING OVER THE YEARS I'VE …

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GOING DOWN EXIT RAMP BRAKE PEDAL WENT TO FLOOR. HAD I NOT MANAGED TO GET VEHICLE STOPPED WITH AGGRESSIVELY PUMPING BRAKE PEDAL WHILE READY ON PARKING BRAKE WE WOULD HAVE GONE INTO THREE LANES OF CROSS TRAFFIC GOT VEHICLE HOME AND FOUND EXTREMELY CORRODED BRAKE LINES UNDERNEATH DRIVER SIDE WITH ONE LEAKING OVER THE YEARS I'VE WORKED AROUND EQUIPMENT AND NEVER SEEN ANYTHING THIS BAD ON A PASSENGER VEHICLE OF ANY KIND. WE LIVE IN THE SOUTH AND THIS VEHICLE IS NOT AFFECTED BY EXTREME WINTER CONDITIONS. THE VEHICLE HAS BEEN WELL MAINTAINED AND I CONSIDER THIS A SERIOUS SAFETY CONCERN.

NHTSA ODI #10861311

107,000 miles · Apr 18, 2016
Service Brakes

ON MY WAY HOME FROM WORK THE RUSTED BRAKE LINES ON MY TRUCK FAILED. SADLY, GM HAS KNOWN FOR YEARS THAT THESE LINES WERE MADE POORLY AND THAT THIS HAS BEEN AN ISSUE. YET THEY HAVE FAILED TO NOTIFY CONSUMERS OR VOLUNTARILY REPLACE THESE PARTS WITH SOME OF HIGHER QUALITY. UNFORTUNATELY, THE NHTSA ISN'T ANY BETTER, AS THEY HAVE BE…

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ON MY WAY HOME FROM WORK THE RUSTED BRAKE LINES ON MY TRUCK FAILED. SADLY, GM HAS KNOWN FOR YEARS THAT THESE LINES WERE MADE POORLY AND THAT THIS HAS BEEN AN ISSUE. YET THEY HAVE FAILED TO NOTIFY CONSUMERS OR VOLUNTARILY REPLACE THESE PARTS WITH SOME OF HIGHER QUALITY. UNFORTUNATELY, THE NHTSA ISN'T ANY BETTER, AS THEY HAVE BEEN "INVESTIGATING" THIS ISSUE FOR A NUMBER OF YEARS BUT HAVE YET TO FORCE THE AUTO MAKER TO CORRECT THIS PROBLEM. CLEARLY NOT ENOUGH PEOPLE HAVE DIED FROM THIS ISSUE TO MERIT THEM WORKING IN THE PUBLICS BEST INTEREST AND NOT BE IN THE AUTO MAKERS BACK POCKET.

NHTSA ODI #10860212

107,000 miles · Jan 31, 2016
Service BrakesStructureWheels

REPLACED ALL BRAKE LINES RUSTED THROUGH 107,000 MILES ON A 2004 TRUCK. ALUMINUM WHEELS ARE PITTED APPEARS TO BE LOSING THE COATIING THE PASSENGER SIDE DOOR IS SHOWING RUST. HEADLINER IS FALLING DOWN IN THE FRONT OF THE VEHICLE. THE REAR RADIO SPEAKERS ARE NOT WORKING

NHTSA ODI #10823323

293,000 miles · Jan 6, 2016
Service Brakes

BRAKE PEDAL WENT TO THE FLOOR TRYING TO AVOID HITTING ANOTHER CAR TRAVELING AT 60 MPH ON THE INTERSTATE , STEEL BRAKE LINE UNDER DRIVERS DOOR RUSTED AND BROKE .

NHTSA ODI #10818523

190,000 miles · Nov 6, 2015
Service Brakes

DURING A HIGHWAY BRAKING EVENT, BRAKE LINES BLEW OUT DUE TO RUSTING, CAUSING COMPLETE BRAKE FAILURE.

NHTSA ODI #10788750

164,000 miles · Oct 27, 2015
Service Brakes

BRAKES FAILED UNDER HARD STOP (HIGHWAY, IN MOTION) TO AVOID A COLLISION WITH DEER. MASTER CYLINDER TO ABS MODULE STEEL BRAKE LINE FAILED IN A MODE OF RUPTURE DUE TO CORROSION. ALL OTHER STEEL LINES WERE CORRODED AND CONTACTED GM. 2 OTHER SILVERADO LINE VEHICLES OWNED ALSO FAILED THIS YEAR DUE TO CORROSION. GM RESPONSE WAS TH…

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BRAKES FAILED UNDER HARD STOP (HIGHWAY, IN MOTION) TO AVOID A COLLISION WITH DEER. MASTER CYLINDER TO ABS MODULE STEEL BRAKE LINE FAILED IN A MODE OF RUPTURE DUE TO CORROSION. ALL OTHER STEEL LINES WERE CORRODED AND CONTACTED GM. 2 OTHER SILVERADO LINE VEHICLES OWNED ALSO FAILED THIS YEAR DUE TO CORROSION. GM RESPONSE WAS THAT NO RECALL EXISTED. REPLACED ALL STEEL BRAKE LINES IN VEHICLE WITH STAINLESS AFTERMARKET LINES. AFTER MULTIPLE CONTACTS WITH GM CUSTOMER SERVICE, I WAS TOLD TO SAVE MY RECEIPTS FOR REPAIRS. THIS IS AN INCORRECT MATERIAL SPECIFICATION, LATENT DEFECT AND GM NEEDS TO BE HELD ACCOUNTABLE. 3 VEHICLES THAT I OWN WITH THE SAME REPAIR IN 8 MONTHS. INEXCUSABLE!

NHTSA ODI #10786250

250,000 miles · Sep 8, 2015
Service Brakes

REAR BRAKE LINE FAILURE DUE TO CORROSION. FAILURE POINT BETWEEN GAS TANK AND REAR FRAME RAIL WHERE HYDRAULIC LINE IS MOUNTED ON LH SIDE OF VEHICLE. UPON APPLYING BRAKES, THE LINE BLEW CAUSING NEAR TOTAL BRAKE FAILURE COMING TO STOP LIGHT NARROWLY AVOIDING THE CAR IN FRONT OF ME. THERE WAS JUST ENOUGH PRESSURE FOR FRONT BRAKES TO…

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REAR BRAKE LINE FAILURE DUE TO CORROSION. FAILURE POINT BETWEEN GAS TANK AND REAR FRAME RAIL WHERE HYDRAULIC LINE IS MOUNTED ON LH SIDE OF VEHICLE. UPON APPLYING BRAKES, THE LINE BLEW CAUSING NEAR TOTAL BRAKE FAILURE COMING TO STOP LIGHT NARROWLY AVOIDING THE CAR IN FRONT OF ME. THERE WAS JUST ENOUGH PRESSURE FOR FRONT BRAKES TO GRAB BARELY STOPPING THE VEHICLE. THERE IS NO REASON FOR THIS TO HAPPEN CONSIDERING THE COATING TECHNOLOGY AVAILABLE IN 2004. THIS TRUCK IS RATED @ 9200 GVW WITH A TOWING CAPACITY OF 10,000 POUNDS. IF THIS TRUCK WAS FULLY LOADED THE RESULTS COULD HAVE BEEN CATASTROPHIC IN THE RIGHT SITUATION.

NHTSA ODI #10762035

81,238 miles · Aug 3, 2015
Service Brakes

AS TRAFFIC SLOWED AHEAD OF ME I APPLIED MY BRAKES AND THE PEDAL WENT TO THE FLOOR. I THEN USED MY PARKING BRAKE TO STOP. I STOPPED AN INCH AWAY FROM THE CAR AHEAD OF ME. VEHICLE WAS TOWED TO REPAIR SHOP. UPON INSPECTION THE TECHNICIAN SAID THE BRAKE LINE FAILED AND THE OTHER BRAKE LINES WERE ALSO RUSTED BAD AND NEEDED TO BE REP…

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AS TRAFFIC SLOWED AHEAD OF ME I APPLIED MY BRAKES AND THE PEDAL WENT TO THE FLOOR. I THEN USED MY PARKING BRAKE TO STOP. I STOPPED AN INCH AWAY FROM THE CAR AHEAD OF ME. VEHICLE WAS TOWED TO REPAIR SHOP. UPON INSPECTION THE TECHNICIAN SAID THE BRAKE LINE FAILED AND THE OTHER BRAKE LINES WERE ALSO RUSTED BAD AND NEEDED TO BE REPLACED. HE ALSO SAID THE FUEL LINES WERE RUSTED AND SHOULD BE REPLACED SOON. I WAS VERY LUCKY I WAS ABLE TO STOP IN TIME . I COULD HAVE INJURED OTHER PEOPLE IN FRONT OF ME.

NHTSA ODI #10745994

159,037 miles · Jul 24, 2015
Service Brakes

I WAS TOWING MY RV. WHEN I HIT THE BRAKES AND THE BRAKE PEDAL WENT TO THE FLOOR. SCARED THE BLANK OUT OF ME SINCE I HAD MY WIFE AND TWO KIDS WITH ME. THE BRAKE LINE FOR THE REAR BRAKES BLEW DUE TO CORROSION. THE ONLY THING THAT SAVED US WAS THE TRAILER BRAKES OR WE WOULD HAVE HAD A SERIOUS ACCIDENT. GM IS SO CHEAP THEY BUILD THE…

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I WAS TOWING MY RV. WHEN I HIT THE BRAKES AND THE BRAKE PEDAL WENT TO THE FLOOR. SCARED THE BLANK OUT OF ME SINCE I HAD MY WIFE AND TWO KIDS WITH ME. THE BRAKE LINE FOR THE REAR BRAKES BLEW DUE TO CORROSION. THE ONLY THING THAT SAVED US WAS THE TRAILER BRAKES OR WE WOULD HAVE HAD A SERIOUS ACCIDENT. GM IS SO CHEAP THEY BUILD THEIR BRAKE SYSTEM WITH LINES THAT EASILY CORRODE IN STEAD OF STAINLESS. THERE SHOULD BE A RECALL. THE INTERNET IS LITTERED WITH THIS ISSUE. THERE SHOULD BE A REGULATION FORCING MANUFACTERS TO USE CORROSION PROOF BRAKE LINES. RIDICULOUS!!!

NHTSA ODI #10736175

Mileage unknown · May 21, 2015
Service Brakes

FIRST TIME BRAKE LINE FAILED MY WIFE WAS AT A FAST FOOD DRIVE THRU AND WHEN LEAVING WINDOW APPLIED BRAKES AND PEDAL WENT TO THE FLOOR. TWO BRAKE LINES HAD TO BE REPLACED GOING TO ABS MODULE/MOTOR PACK. THE NEXT TIME WAS ABOUT A YEAR LATER,HAD MOVED THE TRUCK FROM BOTTOM OF DRIVEWAY TO TOP AND PARKED IT. A COUPLE OF HOURS LATER B…

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FIRST TIME BRAKE LINE FAILED MY WIFE WAS AT A FAST FOOD DRIVE THRU AND WHEN LEAVING WINDOW APPLIED BRAKES AND PEDAL WENT TO THE FLOOR. TWO BRAKE LINES HAD TO BE REPLACED GOING TO ABS MODULE/MOTOR PACK. THE NEXT TIME WAS ABOUT A YEAR LATER,HAD MOVED THE TRUCK FROM BOTTOM OF DRIVEWAY TO TOP AND PARKED IT. A COUPLE OF HOURS LATER BRAKE LINE BROKE UNDER DRIVERS SEAT. EACH TIME HAD TO HOLD PEDAL DOWN FOR 5-10 SECONDS TO FIND LEAKING FLUID. THE FLUID WAS APPARENTLY SPRAYING ON THE FRAME AND RUNNING DOWN IT. THE THIRD TIME ANOTHER LINE BUSTED. STOPPED PERFECT AT STOP SIGN IN NEIGHBORHOOD AND WHEN REACHING THE SECOND PEDAL WENT TO THE FLOOR. NO WARNING AT ALL THREE EVENTS. BRAKE PEDAL WENT FROM NORMAL TO GOING TO THE FLOOR. THERE WAS NO SOFTNESS OR EXTRA TRAVEL PRIOR TO ALL THREE TIMES. THE TRUCK NOW HAS 85,000 MILES ON IT. MY LOCAL DEALERS ANSWER TO WHY THIS KEEPS HAPPENING WAS IT IS 11 YEARS OLD, MAYBE YOU SHOULD TALK TO SALES ABOUT GETTING A NEW ONE. I LOVE THIS TRUCK MINUS THE BRAKE ISSUES

NHTSA ODI #10717755

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.