← New search

2004 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2004 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

336 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports10 fire reports8 injury reports

Service Brakes, Hydraulic complaints

68 reports
Clear category filter
137,000 miles · Apr 19, 2016
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING 45 MPH, THE BRAKE PEDAL WAS DEPRESSED BUT THE VEHICLE HESITATED TO RESPOND WITHOUT WARNING. THE VEHICLE EVENTUALLY STOPPED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 137,000. THE VIN WAS NOT AVAILABLE. UPD…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING 45 MPH, THE BRAKE PEDAL WAS DEPRESSED BUT THE VEHICLE HESITATED TO RESPOND WITHOUT WARNING. THE VEHICLE EVENTUALLY STOPPED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 137,000. THE VIN WAS NOT AVAILABLE. UPDATED 05/31/2016*LJ THE CONSUMER STATED AS HE APPROACHED A STOP SIGN, HE PRESSED THE BRAKE PEDAL AND IT WENT TO THE FLOOR. HE PUMPED THE BRAKE AND EVENTUALLY STOPPED THE VEHICLE SAFELY. IT WAS DETERMINED, THE BRAKE LINE HAD RUSTED THROUGH. UPDATED 06/09/16.*JB

NHTSA ODI #10860239

90,000 miles · Oct 28, 2014
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500. WHILE DRIVING 20 MPH AND ATTEMPTING TO ENGAGE THE BRAKES, THE BRAKES BECAME INOPERABLE AND ALL OF THE BRAKE FLUID LEAKED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE BRAKE LINES NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUF…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500. WHILE DRIVING 20 MPH AND ATTEMPTING TO ENGAGE THE BRAKES, THE BRAKES BECAME INOPERABLE AND ALL OF THE BRAKE FLUID LEAKED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE BRAKE LINES NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.

NHTSA ODI #10650818

143,005 miles · Jul 14, 2014
Service Brakes, HydraulicUnknown Or Other

DRIVING A 2004 CHEVROLET 2500HD 4X4 6 LITER CREW CAB WITH 143005 MILES. TRAVELING AT 55 MPH AS I APPROACHED MY TURN ONTO A SIDE STREET AT APPROXIMATELY 100 YARDS OUT I APPLIED BRAKES TO REDUCE SPEED TO 15/20 MPH TO MAKE 90 DEGREE DOWNHILL RIGHT TURN. I EXPERIENCED A VERY SPONGY BRAKE FOR A COUPLE OF SECONDS FOLLOWED BY THE BRAKE…

Read full complaint

DRIVING A 2004 CHEVROLET 2500HD 4X4 6 LITER CREW CAB WITH 143005 MILES. TRAVELING AT 55 MPH AS I APPROACHED MY TURN ONTO A SIDE STREET AT APPROXIMATELY 100 YARDS OUT I APPLIED BRAKES TO REDUCE SPEED TO 15/20 MPH TO MAKE 90 DEGREE DOWNHILL RIGHT TURN. I EXPERIENCED A VERY SPONGY BRAKE FOR A COUPLE OF SECONDS FOLLOWED BY THE BRAKE PEDAL GOING COMPLETELY TO FLOOR. I PUMPED BRAKES SEVERAL MORE TIMES WITH THE SAME BRAKE PEDAL RESPONSE AND ZERO BRAKING. MY SPEED HAD ONLY DROPPED TO ABOUT 40 MPH, TOO FAST TO NEGOTIATE MY TURN. I CONTINUED ON THE HWY TO THE NEXT STREET USING MY PARKING BRAKE AND DOWN SHIFTING. SAFELY PARKED, I GOT OUT OF TRUCK AND NOTICED A LARGE AMOUNT OF FLUID WAS RUNNING ON THE GROUND, DRIVERS SIDE FORWARD PART OF CAB, RESULTING IN A COMPLETE LOSS OF BRAKES. MY LEFT FRONT STEEL BRAKE LINE LOCATED ON TOP OF FRAME UNDER DRIVER SIDE AT FIREWALL HAD BURST. ALL 4 BRAKE LINES IN THAT 4" LONG AREA WERE BADLY RUSTED. REMOVED ALL THE BRAKE LINES AND THAT APPEARS TO BE THE HEAVIEST AREA OF HEAVY RUST.

NHTSA ODI #10614431

123,551 miles · Apr 21, 2013
Service Brakes, HydraulicCrash

STARTED VEHICLE IN MY DRIVEWAY IN FRONT OF GARAGE, AS I HAD MY FOOT ON BRAKE, WHILE PLACING TRANSMISSION INTO DRIVE, THE BRAKE PEDAL WENT COMPLETELY DOWN TO FLOOR, AND THE VEHICLE ROLLED BACKWARDS INTO GARAGE DOOR FRAME, CAUSING MINOR DAMAGE TO THE ALUMINUM FLASHING ON THE GARAGE DOOR FRAME. ALL ATTEMPTS TO PUMP BRAKE PEDAL YIEL…

Read full complaint

STARTED VEHICLE IN MY DRIVEWAY IN FRONT OF GARAGE, AS I HAD MY FOOT ON BRAKE, WHILE PLACING TRANSMISSION INTO DRIVE, THE BRAKE PEDAL WENT COMPLETELY DOWN TO FLOOR, AND THE VEHICLE ROLLED BACKWARDS INTO GARAGE DOOR FRAME, CAUSING MINOR DAMAGE TO THE ALUMINUM FLASHING ON THE GARAGE DOOR FRAME. ALL ATTEMPTS TO PUMP BRAKE PEDAL YIELDED NO STOPPING EFFECT. FORTUNATELY, THIS EPISODE OCCURRED IN THE DRIVEWAY AS MY INTENDED ROUTE INCLUDED A STEEP HILL ENDING AT A "T" INTERSECTION. UPON INSPECTING THE VEHICLE, DIRECTLY BENEATH THE DRIVERS DOOR, THERE IS A LARGE PUDDLE OF BRAKE FLUID. UPON FURTHER INSPECTION, THE FLUID APPEARS TO BE ORIGINATING FROM A SEVERELY RUSTED BRAKE LINE THAT SITS ABOVE THE FRAME LEADING INTO THE ABS CONTROLLER. ALL THE BRAKE LINES APPEAR IN THE SAME SEVERELY RUSTED CONDITION.

NHTSA ODI #10512142

102,892 miles · Oct 5, 2012
Service Brakes, Hydraulic

I WAS DRIVING FROM THE BOAT LAUNCH TO PARK MY 2004 CHEVY SILVERADO 2500HD WHEN THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. I PUMPED THE BRAKES AS I SLOWLY APPROACHED MY PARKING SPOT, HOWEVER, I COULD NOT GET ANY PRESSURE TO BUILD UP IN THE SYSTEM. WITH NO ACTION ON THE BRAKE CALIPERS, I USED MY PARKING BRAKE TO STOP AS I ENTE…

Read full complaint

I WAS DRIVING FROM THE BOAT LAUNCH TO PARK MY 2004 CHEVY SILVERADO 2500HD WHEN THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. I PUMPED THE BRAKES AS I SLOWLY APPROACHED MY PARKING SPOT, HOWEVER, I COULD NOT GET ANY PRESSURE TO BUILD UP IN THE SYSTEM. WITH NO ACTION ON THE BRAKE CALIPERS, I USED MY PARKING BRAKE TO STOP AS I ENTERED MY PARKING SPOT. THERE WAS NO WARNING OR INDICATOR LIGHT ALERTING ME TO ANY BRAKE PROBLEMS. AFTER PARKING I NOTICED A LEAKING BRAKE LINE UNDER THE DRIVER'S SIDE NEAR THE ABS BRAKE MODULE. I MADE A TEMPORARY REPAIR, ATTEMPTED TO BLEED AND PUMP UP THE BRAKES WHICH RESULTED IN THE REAR BRAKE LINE BLOWING OUT RIGHT AT THE HOSE CONNECTION. STILL NO WARNING OR INDICATOR LIGHT CAME ON TO ALERT ME TO ANY PROBLEMS WITH THE BRAKE SYSTEM. I HAD THE VEHICLE TOWED HOME AND AS WE WERE TAKING MY VEHICLE OFF THE TRUCK, THE BRAKE WARNING LIGHT FINALLY CAME ON AND THE ELECTRONIC DASH DISPLAYED THE MESSAGE "SERVICE BRAKE SYSTEM". THE LACK OF FLUID IN THE BRAKE RESERVOIR MUST HAVE TRIGGERED THE SENSOR THERE. UPON CLOSER INSPECTION, I NOTICED THAT THE BRAKE LINE FAILED INSIDE A PLASTIC BRAKE LINE RETAINING CLIP LOCATED ON THE OUTSIDE OF THE FRAME JUST BEFORE IT WAS ROUTED OVER TO THE ABS MODULATOR VALVE UNDER THE VEHICLE ON THE DRIVER'S SIDE ON THE INSIDE OF THE FRAME. I REPLACED ALL THE BRAKE LINES WITH PRE-BENT STAINLESS STEEL LINES FROM CLASSICTUBE.COM. I AM ONLY GLAD THAT THIS HAPPENED IN A PARKING LOT AND NOT WHILE I WAS TOWING MY BOAT, I DO NOT BELIEVE I WOULD HAVE HAD ENOUGH WITS ABOUT ME TO USE THE PARKING BRAKE TO STOP MY TRUCK. I MENTIONED THIS PROBLEM TO MY LOCAL GM DEALER WHO BLAMED IT ON THE TREATMENT OF ROADS DURING THE WINTER MONTHS. GRANTED LIVING IN THE "SNOW BELT" ONE SHOULD EXPECT CORROSION BUT NEVER COMPLETE BRAKE FAILURE WITHOUT ANY WARNING. THERE ARE NUMEROUS COMPLAINTS ONLINE, JUST SEARCH FOR SILVERADO BRAKE FAILURE.

NHTSA ODI #10479181

97,000 miles · Jul 18, 2012
Electrical SystemService Brakes, Hydraulic

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 10 MPH, THE CONTACT ABNORMALLY DEPRESSED THE BRAKE PEDAL INTO THE FLOOR BOARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS ADVISED THAT THE BRAKE LINES WERE FRACTURED DUE TO CORROSION AND WERE LEAKING BRAKE FLUID. THE …

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 10 MPH, THE CONTACT ABNORMALLY DEPRESSED THE BRAKE PEDAL INTO THE FLOOR BOARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS ADVISED THAT THE BRAKE LINES WERE FRACTURED DUE TO CORROSION AND WERE LEAKING BRAKE FLUID. THE FRONT BRAKE LINES WERE ALSO REPLACED BECAUSE THEY WERE CORRODED AND LEAKING BRAKE FLUID. THE VEHICLE WAS REPAIRED. ALSO THE SPEEDOMETER WOULD NOT DISPLAY AN ACCURATE READING. THE SPEEDOMETER WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 97,000. UPDATED 08/02/12

NHTSA ODI #10466365

80,000 miles · Apr 24, 2012
Electrical SystemService Brakes, HydraulicVisibility

JAN 2011 DURING A REAL BAD WINTER WE LOST THE FRONT BRAKES WHILE DRIVING, MULTIPLE BRAKE LINES WERE REPLACED AT A COST OF $600+, APRIL 2012 WHILE DRIVING AGAIN 25MPH THE REAR BRAKE LINES BURST!! JUST HAD TO PAY FOR MORE BRAKE LINES AT A COST OF $485. THE TRUCK NOW HAS 117,000 MILES AND THIS IS NOT THE FIRST ISSUE WE HAVE HAD, …

Read full complaint

JAN 2011 DURING A REAL BAD WINTER WE LOST THE FRONT BRAKES WHILE DRIVING, MULTIPLE BRAKE LINES WERE REPLACED AT A COST OF $600+, APRIL 2012 WHILE DRIVING AGAIN 25MPH THE REAR BRAKE LINES BURST!! JUST HAD TO PAY FOR MORE BRAKE LINES AT A COST OF $485. THE TRUCK NOW HAS 117,000 MILES AND THIS IS NOT THE FIRST ISSUE WE HAVE HAD, THE ODOMETER NO LONGER WORKS AND HAD MULTIPLE PROBLEMS WITH THE BLOWER FOR HEAT AND A/C. *TR

NHTSA ODI #10456394

58,000 miles · Feb 24, 2012
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT BRAKE FLUID LEAKED ONTO THE DRIVEWAY. THE CONTACT EXAMINED THE VEHICLE AND DISCOVERED THAT THE BRAKE LINE WAS CORRODED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DEALER CONFIRMED THE FAILURE OF THE BRAKE LINE. THE MANUFACTURER WAS CONTACTED BUT …

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT BRAKE FLUID LEAKED ONTO THE DRIVEWAY. THE CONTACT EXAMINED THE VEHICLE AND DISCOVERED THAT THE BRAKE LINE WAS CORRODED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DEALER CONFIRMED THE FAILURE OF THE BRAKE LINE. THE MANUFACTURER WAS CONTACTED BUT THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGES WERE 58,000.

NHTSA ODI #10449194

40,000 miles · Feb 23, 2012
Service Brakes, HydraulicSteering

I AM EXPERIENCING ISSUES OF SERIOUS ROT AND RUST WITH COMPONENTS OF MY TRUCK. FIRST FAILURE WAS THAT MY POWER STEERING PUMP RESERVOIR ROTTED THROUGH AND CAUSED A LEAK OF FLUID, HAD TO REPLACE UNIT. THEN TRANSMISSION LINE ROTTED THROUGH, CAUSING A LEAK OF FLUIDS, HAD TO REPLACE LINES AND COOLER DUE TO CORROSION. THEN STARTER F…

Read full complaint

I AM EXPERIENCING ISSUES OF SERIOUS ROT AND RUST WITH COMPONENTS OF MY TRUCK. FIRST FAILURE WAS THAT MY POWER STEERING PUMP RESERVOIR ROTTED THROUGH AND CAUSED A LEAK OF FLUID, HAD TO REPLACE UNIT. THEN TRANSMISSION LINE ROTTED THROUGH, CAUSING A LEAK OF FLUIDS, HAD TO REPLACE LINES AND COOLER DUE TO CORROSION. THEN STARTER FAILED, SERIOUSLY CORRODED. HAD TO REPLACE. AFTERWARD, ALTERNATOR FROZE UP, INSIDE WAS CORRODED WITH RUST AND WOULD NOT SPIN FREELY, HAD TO REPLACE. MOST RECENTLY, BRAKE LINES BURST CAUSING COMPLETE LOSS OF BRAKING ABILITY. WILL NEED TO REPLACE. I HAVE OWNED A SUBSTANTIAL NUMBER OF VEHICLES OVER THE YEARS AND THIS IS COMPLETELY UNUSUAL IN MY EXPERIENCE AND HAS CAUSED A SITUATION THAT COULD LEAD TO DEATH OR SERIOUS INJURY. I WAS FORTUNATE TO ESCAPE BOTH. FURTHERMORE, IT HAS BEEN A SERIOUS FINANCIAL BURDEN AND INCONVENIENCE TO HAVE TO REPLACE SO MANY COMPONENTS ON A TRUCK THAT HAS YET TO REACH 60,000 MILES. I BOUGHT THIS TRUCK NEW AND HAVE TAKEN VERY GOOD CARE OF IT IN HOPES THAT MY 30,000 INVESTMENT WOULD LAST ME A GOOD NUMBER OF YEARS WITH REGULAR AND EXPECTED MAINTENANCE. *TR

NHTSA ODI #10449067

92,000 miles · Feb 19, 2012
Service Brakes, Hydraulic

MY SISTER INLAW BORROWED MY TRUCK TO MOVE SOME BOXES. DRIVING DOWN THE ROAD HIT BRAKES PEDAL FELT FUNNY. SECOND TIME SHE HIT THE BRAKES PEDAL WENT TO THE FOOR. LUCKLY THE SECOND TIME WAS NOT A MUST STOP SITUATION. AND GOT THE TRUCK OFF THE ROAD INTO A DRIVEWAY. UPON INSPECTION I FOUND THE REAR BRAKE LINES WERE SEVERLY CORRODED…

Read full complaint

MY SISTER INLAW BORROWED MY TRUCK TO MOVE SOME BOXES. DRIVING DOWN THE ROAD HIT BRAKES PEDAL FELT FUNNY. SECOND TIME SHE HIT THE BRAKES PEDAL WENT TO THE FOOR. LUCKLY THE SECOND TIME WAS NOT A MUST STOP SITUATION. AND GOT THE TRUCK OFF THE ROAD INTO A DRIVEWAY. UPON INSPECTION I FOUND THE REAR BRAKE LINES WERE SEVERLY CORRODED AND LEAKING BRAKE FLUID. I THINK THIS SHOULD BE ADDRESSED BEFORE SOMEBODY IS KILLED OR EVEN A FAMILY IS KILLED. *TR

NHTSA ODI #10448485

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.